Submerged Arc Components - PDF Free Download

Submerged Arc Components Issued Mar. 8 Index No. AY/1. Submerged Arc Welding Quick Specs Heavy Industrial Applications Railcar Shipbuilding Heavy Fabrication Pipe Industry Pressure Vessel Processes Submerged Arc (SAW) Electroslag (ESW) The Power of Blue. HDC DX Controller Adaptable AC/DC, CV controller for use in Sub Arc applications. Sub Arc DC The powerful Sub Arc DC power sources provide outstanding versatility, plus the endurance and high amperage output to handle the biggest heavy industrial applications. Look no further than Miller to find your industry s Sub Arc welding solutions featuring the flexible HDC controllers and Sub Arc DC series! We offer complete systems that can make you more productive and help lower your weld costs with less power consumption, increased deposition rates, and faster travel speeds! years parts and labor; original main power rectifier parts are warranted for years. Reliability built into each controller. Miller Electric Mfg. Co. An Illinois Tool Works Company 1 West Spencer Street Appleton, WI 91 USA International Headquarters Phone: 9-- USA FAX: 9--1 Canadian FAX: 9--19 International FAX: 9--1 Web Site www.millerwelds.com

HDC A and DX Controllers Internal terminal strip is able to integrate with positioners, sidebeams, turning rolls and other peripheral equipment. HDC A (Analog Controller) HDC DX (Digital Controller) Specifications (Subject to change without notice.) Controller HDC A HDC DX Type of Input from Welding Power Source Single-phase 11 VAC,. Amps, / Hz Single-phase 11 VAC,. Amps, / Hz Welding Power Source Type Constant Current (CC), Constant Voltage (CV), AC or DC, with Remote Contactor and Output Control Capabilities Constant Voltage (CV), AC or DC, with Remote Contactor and Output Control Capabilities Weld Voltage and Amperage Capacity (AC or DC) V A V A Dimensions H: in (18 mm) W: 11-1/ in (8 mm) D: 11-1/ in (9 mm) Weight 18 lb (8. kg) (Without CE) certified to both the Canadian and U.S. Standards for welding equipment. / Hz models with CE Specifications are manufactured according to the Standard IEC-9-. HDC A and DX Control Panels 1 VOLTS AMPERES 1 11 1 9 1 1 Program Start Crater Pre-Postflow Sequence Volts Time (sec) Wire Speed Amps Adjust Setup 8 9 8 9 1 1 MADE 1 18 19 11 1 1 1 1 HDC A (Analog Controller) Do not touch live electrical parts. Disconnect input power before maintaining or servicing. Keep all covers, guards, and panels securely in place. MADE 1. Jog Speed. Preflux Time Seconds. Run-In Speed. Crater/Burnback Output. Crater Speed. Crater Time Seconds. Burnback Time Seconds 8. CC/CV Switch 9. Postflow Time Seconds. Voltage Meter 11. Power Switch 1. Output Control Knob 1. Start Button 1. Stop Button 1. Amperage Meter 1.Wire Feed Speed Control Knob 1. Indicator Light 18. Wire Inch Up 19. Wire Inch Down HDC DX (Digital Controller) 1. Program Display. Program Push Button. Adjust Control. Sequence Push Button. Upper Display. Upper Display Push Button. Lower Display 8. Lower Display Push Button 9. Flux Push Button. Setup Push Button 11. Start Button 1. Power Switch 1. Stop Button 1. Wire Inch Up 1. Wire Inch Down

Miller Tractor The Miller Tractor is a highly flexible self-contained welding unit comprised of a travel system and a variety of quality engineered components designed to produce precision, high-quality Submerged Arc welds. Tractor comes complete with a main mounting mast and handle assembly, mounting arm for one wire reel, vertical and horizontal x in slides, control support arm and one set of two adjustable guide roll arms. The friction drive heavy-duty travel carriage utilizes a positive chain drive powering four rubber-tired wheels with a closed-loop tach feedback for accurate speed control. A manual clutch enables freewheeling movement of the carriage. Remote pendant control box houses forward/stop/reverse switch and infinitely variable -turn speed potentiometer as well as LED display in IPM or cm/min. Available with either the HDC DX or A (see page ). Package Includes: Tractor HDC weld controller RAD- drive motor lb (11. kg) capacity flux hopper with valve Wire reel Torch Tractor guide rolls Remote start/stop control Wire straightener Specifications (Subject to change without notice.) Wire Feed Speed Wire Size Range Max. Incline Gun Positioning Slides Supply Voltage (from HDC ) Drive Motor Max. Spool Size Capacity Travel Speed Dimensions* Weight IPM (1 1 cm/min) / / in (.. mm) depending on mounting configuration in (1. mm) vertical and horizontal stroke 11 VAC, 1-Phase, / Hz, watts VDC permanent magnet gear motor lb ( kg) IPM ( 18 cm/min) H: -/8 in (1 mm) D: -1/ in (9 mm) 1 lb ( kg) without flux/wire * Note: Width will vary depending on how system is configured. Tractor Speed Control Panel and Line Drawings 1 IPM CM MIN 8 9 11 1 1 1. Forward Motion Commanded Indicator. Reverse Motion Commanded Indicator. Hold (Stop) Mode Active Indicator. Auto Enable Mode. Manual Carriage Mode. Speed and Parameter Display. Speed Display Indicator (Calibrated in Inches per Minute) 8. Speed Display Indicator (Calibrated in Centimeters per Minute) 9. Programming Mode Indicator (Flashing). Speed Adjustment 11. Command Forward Motion 1. Neutral 1. Command Reverse Motion

Summit Arc / Power Sources Variable balance AC provides excellent arc starting and positive arc re-ignition throughout the weld cycle for superior arc performance and quality. Phase-shifting capability and optional variable balance plugs refine arc for specific needs. Fan-On-Demand cooling system only works when needed reducing energy usage and noise Specifications (Subject to change without notice.) AC or DC Rated Output (Based on a minute duty cycle) Amperage/Voltage Range Max. Open- Circuit Voltage RMS Amps Input at Rated Load Output, -Phase at NEMA Load Voltages and Class I Rating V (/ Hz) V ( Hz) V ( Hz) KVA KW Dimensions Weight A at V, % Duty Cycle A in CC mode V in CV mode 1 V 1 98 * * *.*.9* H: in (1118 mm) W: -1/ in (9 mm) D: in (118 mm) 1 lb ( kg) *While idling. Certified to both the Canadian and U.S. Standards for welding equipment. / Hz models with CE Specifications are manufactured according to the Standard IEC-9-1. Control Panel 1. Output Control Switch. A/V (Amperage/Voltage) Control Switch. Power On Indicator Light. Power Pushbutton Switch. A/V (Amperage/Voltage) Adjustable Control. High Temperature Shutdown Indicator Light. Receptacle (11 VAC, 1 A on and V models; VAC, 1 A on V models) Note: CC/CV Switch is mounted inside access area. 1 Performance Data 8 Volt/Amp Curve DC/CV 8 Volt/Amp Curve DC/CC Hz 8 Volt/Amp Curve AC/CV 8 Volt/Amp Curve AC/CC 8 1 8 1 8 1 8 1

Sub Arc DC /8 and Sub Arc DC / Power Sources DC multiprocess capability, versatility and outstanding performance in SAW process. Line voltage compensation keeps welding parameters constant even when input voltages change ±%. Eliminates need to change welding parameters throughout the day. Fan-On-Demand cooling system only works when needed reducing energy usage and noise. Fully populated terminal strip for sense leads and remote on/off. 1 amp 11 VAC duplex receptacle allows operators the flexibility to run grinders, drills, coolers, etc. from the power source without the need for additional 11 VAC power in the weld area. Power efficient for exceptional value and return on your investment. Digital meters for presetting and monitoring welding voltage or amperage. Remote control capability allows operators fine tuning capability at an extended distance, with the HDC Controllers. See Literature Index No. DC/19.8 for additional information. Specifications (Subject to change without notice.) Model Sub Arc DC /8 Sub Arc DC / Rated Output A at VDC, % Duty Cycle A at VDC, % Duty Cycle Mode CC CV CC CV Amperage/ Voltage Range 81 A V A V Max. Open- Circuit Voltage* VDC VDC Amps Input at Rated Output, -Phase, / Hz V 8 V V V V V V KVA KW 1..8.8** 1.9** 1.8** 1.** 1.9** 1.1** 1.** 1.**.** 18 9 9 9.8**.**.**.**.9**.**.**.** Dimensions H: -1/ in (9 mm) including lift eye W: -1/ in ( mm) D: in (91 mm) including strain relief Weight lb ( kg) lb (9 kg) *Open-circuit voltages in CV mode are factory set at values less than indicated for CC. **While idling. Certified to both the Canadian and U.S. Standards for welding equipment. / Hz models with CE Specifications are manufactured according to the Standard IEC-9-1. Control Panels 1. Arc Force (DIG) Control. Remote Amperage/Voltage Control Switch. Output Switch (Contactor). Process Switch. Digital Meters. Amperage/Voltage Adjustment Control. High Temperature Shutdown Indicator Light 8. Power Switch with Indicator Light 1 SMAW DIG V VOLTS A AMPS ARC FORCE ON REMOTE OUTPUT Sub Arc DC CC/CV DC Welding Power Source SUB ARC CC CV PROCESS A/V PANEL REMOTE MIN V A MAX 8 HIGH TEMP SHUTDOWN CONTROL A/V ADJUST POWER ON OFF MADE IN MILLER ELECTRIC MFG. CO., APPLETON, WI 8 A 8 SMAW DIG V VOLTS A AMPS 1 SUB ARC CC 8 9 ARC FORCE ON REMOTE OUTPUT CV PROCESS A/V PANEL REMOTE CONTROL MIN V A MAX A/V ADJUST 1 HIGH TEMP SHUTDOWN POWER ON 8 Sub Arc DC CC/CV DC Welding Power Source OFF MADE IN MILLER ELECTRIC MFG. CO., APPLETON, WI 9 A

Components and Accessories RAD Wire Drive Assemblies Miller offers either standard- or high-speed 11-volt heavy-duty wire drive assemblies. The RAD- has a wire feed speed range of inches per minute (. MPM). The RAD-8 has a wire feed speed range of 8 inches per minute (. 19.8 MPM). Included adapter plate allows mounting to -1/, -1/, and -/8 inch bolt-hole patterns. Included adapter plate allows mounting to -1/, -1/, and -/8 inch bolt hole patterns. Drive Rolls V Knurled drive rolls for use with hard-shelled cored wires. 1/1 in (1. mm) #1 9 / in (. mm) #1 9 / in (. mm) #1 91 / in (.8 mm) #1 9 1/8 in (. mm) #1 9 / in (.9 mm) #19 /1 in (. mm) #19 1 / in (. mm) #19 Flux Handling Equipment RAD- #19 Standard-speed, right-angle wire drive assembly. RAD-8 #19 High-speed, right-angle wire drive assembly. Flux Hopper with Valve #19 Flux hopper with automatic flux valve will carry lb of flux. The opening is sized to allow hook-up of any flux-hopper-mounted recovery system. A slag screen is also provided. Submerged Arc Torches OBT # 9 amp, percent duty cycle torch with concentric flux flow nozzle. Can be used with 1/1 / in (1.. mm) wire. OBT Torch Body Extensions 1 inch # 9 inch # 99 inch # 9 inch # 9 OBT # 9 amp, percent duty cycle torch with concentric flux flow nozzle. Can be used with 1/1 / in (1.. mm) wire. OBT features a replaceable breakaway adapter end to prevent costly damage should torch run into an obstruction. OBT Torch Body Extension # 981 Overall length with extension is 9 in. Actual length of extension is 8-1/ in. Torch Contact Tips Wire Size OBT OBT 1/1 in (1. mm) #19 #19 11 / in (. mm) #19 1 #199 / in (. mm) #19 #19 1 / in (.8 mm) #19 # 1 1/8 in (. mm) #19 #19 1 / in (. mm) #19 #19 1 /1 in (.8 mm) #19 #19 1 / in (. mm) #19 # Accessories Wire Straightener #199 For RAD- (standard-speed) or RAD-8 (high-speed) wire drive assembly. For wires 1/1 / in (1.. mm). Light-Duty Cross Slide #19 11 Allows inches of travel adjustment. Two units can be stacked to provide vertical and horizontal movement. Not recommended for tandem. Heavy-Duty Cross Slide #19 8 One-inch diameter, precision, hardened and ground guide rods provide a perfect path for the sealed linear bushings, and smooth accurate movement of the weld head. Allows for inches of travel adjustment and has a load capacity of lb. Recommended for tandem. Wire Reel #8 8 For lb ( kg) coil of wire. Requires Spool Support Assembly (#119 8). Spool Support Assembly #119 8 For lb ( kg) wire reel. Cable Kit for HDC Controllers #19 8 Includes ft (9 m) 1-pin interconnect cable and ft ( m) motor cable. Motor Extension Cable #19 ft (. m) extension for the motor cable. Extension Cables ft (. m) # ft (1 m) # ft ( m) # 1-pin welding power source control cable. Extends distance between power source and controller. Flux Recovery Systems Weld Engineering 1-8-89-98 American Vacuum 1-8-1-89 Invincible 1-8-8-999

Questions and Answers Q. Why should I sell/buy Miller Electric Submerged Arc welding equipment? Miller has taken what they have done for the GMAW and GTAW processes and developed a power source, controllers and wire drive assembly combination that is specific to the SAW (Submerged Arc welding) process. In the past, standard multi-process equipment was used to accommodate this process. Through our research and development it was discovered that these power sources, although able to weld the SAW process, were not optimized to run as good as our competition. Much work has been done with arc development to assure our customers will be getting the performance they demand with the SAW process. There is now an alternative to the old standbys when it comes to the SAW process. Q. Does Miller have a full offering for the Submerged Arc process? Miller offers weld controllers, wire drive assembly, power sources, flux hoppers and torches all developed together to offer you the best performance from a system approach. When used in conjunction with each other Miller can assure you that these items have been tested together to optimize their performance. Q. Can Miller Submerged Arc equipment be used with equipment other then Miller? No: Because of the optimized performance that a Miller system offers we do not recommend mixing other manufacturers power sources, controllers or wire drive assemblies. Q. Why do I need to use sense leads? Sense leads are critical to obtaining correct arc voltage to optimize the system. When sense leads are not used the system supplies the pre-set voltage at the studs of the power source, not at the arc. Voltage drop in the work piece and cables is not accounted for and therefore a lower voltage than what is preset will be delivered to the arc and can cause poor arc performance. Q. Does it really matter where I hook the sense leads up? Yes: The proper placement of sense leads is as important as using them. The proper placement is covered in the owner s manuals of the power sources and controllers. Q. Why is the sense lead connection only on the power source now? This allows the communication between the power source and control to be faster and more accurate. This also promotes good starts. Q. What power sources are recommended to go along with the Miller controls? DC Power Sources Part Number Sub Arc DC #9 8 Sub Arc DC 8 #9 Sub Arc DC #9 Sub Arc DC #9 with CE AC/DC Power Sources Summit Arc #9 Summit Arc #9 (/ Hz, V) Q. Why are the Deltaweld and Invision no longer recommended? They do not have the capability to hook up sense leads externally for accurate arc voltage. The power sources mentioned above have a terminal strip to accommodate this sense lead hookup. Q. When should the Summit Arc / be recommended? The Summit Arc / can be used for a trail arc in a standard tandem setup. The Summit Arc is also an AC/DC, CC/CV power source with many advantages over a standard DC power source. Please call Miller Electric at 9--981 and ask for a Submerged Arc specialist to help you with your decision. Q. What is a RAD- and RAD-8? The RAD stands for right angle drive and it is Miller s wire drive assembly for wire diameters from 1/1 1/ in. The and 8 represent the highest wire feed speed of each motor. The RAD- is recommended for most sub arc applications using wires larger than / in ( mm). Q. Does Miller Electric have fluxes and wire for Submerged Arc welding? No they do not. Q. What fluxes will work with the Miller Submerged Arc equipment then? If a flux and wire combination is being used with current equipment, that same combination can be used with the Miller Electric equipment. If you are looking for a new flux and wire, or increased deposition is a consideration, then the Hobart/Tri-Mark consumables should be considered. Please contact them through your local distributor or call Hobart at 9--1 and ask for their recommendations. Q. Can I use the Miller flux hopper with preheated flux? Yes. We have improved the design of the flux hopper to be able to accommodate hot flux whether preheated or reclaiming directly after the weld. The hopper also comes standard with an electric valve that can be controlled manually or from the controller. Typical Installation *Sense leads connected to the power source are required for optimal performance. AC or DC Welding Power Source Cable Kit #19 8 (Includes #18 8 and #1 91) 1-Pin, ft Welding Power Source Control Cord #18 8 HDC Controller -Pin, ft Motor Control Cord #1 91 Flux Valve Cord Flux Hopper Flux Valve Wire Drive Assembly Welding Cable Welding Torch Welding Cable Workpiece Sense Leads* (customer supplied)

Recommended Power Sources Summit Arc #9 V #9 99 V Summit Arc #9 V, / Hz Sub Arc DC Series Sub Arc DC Sub Arc DC 8 Sub Arc DC Sub Arc DC See Lit. Index No. DC/19.8 #9 8 // V, Hz #9 8// V, / Hz w/ce #9 // V, Hz #9 8// V, / Hz w/ce Ordering Information Equipment and Options Stock No. Description Qty. Price HDC A # 9 HDC DX # 8 Miller Tractor MT A #91 1 With HDC A analog controller MT DX #91 With HDC DX digital controller RAD Drive Motors RAD- #19 Standard-speed right-angle drive motor RAD-8 #19 High-speed right-angle drive motor Drive Rolls See chart on page Flux Handling Equipment Flux Hopper with Valve #19 lb capacity Flux Recovery Systems See page Torches OBT # 9 amp, % duty cycle, air-cooled OBT Torch Body Extensions # 9 1 inch # 99 inch # 9 inch # 9 inch OBT # 9 amp, % duty cycle, air-cooled OBT Torch Body Extension # 981 9 inch Contact Tips See chart on page Accessories Wire Straightener #199 For 1/1 / in (1.. mm) wire Light-Duty Cross Slide #19 11 Provides -in travel adjustment, load capacity of lb Heavy-Duty Cross Slide #19 8 Provides -in travel adjustment, load capacity of lb Wire Reel #8 8 For lb ( kg) coil, requires Spool Support Assembly #119 8 Spool Support Assembly #119 8 Support for lb reels Cable Kit for HDC Controllers #19 8 Includes ft (9 m) 1-pin interconnect cable and ft ( m) motor cable Motor Extension Cable #19 ft (. m) motor cable extension Extension Cables # ft (. m), 1-pin # ft (1. m), 1-pin # ft (.9 m), 1-pin Date: Total Quoted Price: Distributed by: Litho in USA

Sub Arc DC Series Issued March 8 Index No. DC/19.8 Submerged Arc Welding Power Source Quick Specs Heavy Industrial Applications Fabrication and Construction Heavy Manufacturing Pressure Tank/Vessel Fabrication Pipe Welding Shipbuilding Refineries and Foundries Railcar Manufacturing Earth-Moving Equipment Manufacturing Processes Submerged Arc (SAW) Air Carbon Arc (CAC-A) Cutting and Gouging Stick (SMAW) Flux Cored (FCAW) Input Power -Phase Power on all models Rated Output /8: A at VDC, % Duty Cycle : A at VDC, % Duty Cycle : A at VDC, % Duty Cycle Weight /8: lb ( kg) /: lb (9 kg) The Power of Blue. DC multiprocess capability provides versatility and outstanding arc performance in SAW (Submerged Arc) and CC (Stick, Carbon Arc Gouging). Internal digital voltage control (DVC) enables operator to preset weld voltage in the CV mode before striking an arc. Built-in arc control lets you get in tight without sticking the electrode. An electrode compensation circuit ensures consistent arc control performance regardless of the electrode size. Hot Start makes it easier to start difficult-to-start Stick electrodes such as E- and E-18. Line voltage compensation ensures consistent weld performance by keeping output power constant even if primary input power varies by ±%. Simple control panel features single range amperage/voltage adjustment. Provides easy, efficient operation. Digital voltmeter and ammeter are easy to read, even at ft (9. m). Sub Arc DC Thermal overload protection light indicates power shutdown. Helps prevent machine damage if the duty cycle is exceeded or airflow is blocked. 1-pin receptacle provides quick, direct connection to Miller 1-pin wire feeders and accessories. 11 V duplex receptacle provides 1 amps of auxiliary power. Remote on/off capabilities allow operator to turn power source on/off from a distance. Remote voltage control allows operator to change voltage from SAW Control. Power efficient for exceptional value and return on your investment. Fan-On-Demand operates only when needed reducing noise, power consumption, and the amount of airborne contaminants pulled through the machine. Enclosed circuit boards provide additional protection from contaminants resulting in longer service life. Power cord strain relief provided for your convenience at installation. Power source is warranted for years, parts and labor. Original main power rectified parts are warranted for years. Miller Electric Mfg. Co. An Illinois Tool Works Company 1 West Spencer Street Appleton, WI 91 USA International Headquarters Phone: 9-- USA FAX: 9--1 Canadian FAX: 9--19 International FAX: 9--1 Web Site www.millerwelds.com

Sub Arc DC /8 Specifications (Subject to change without notice.) Model A 8A Rated Output A at VDC, % Duty Cycle Amperage/Voltage Range 81 A in CC mode V in CV mode Max. Open- Circuit Voltage* VDC Amps Input at Rated Output, / Hz V 8 V V V V V V KVA KW 1..8.8** 1.9** 1.8** 1.** 1.9** 1.1** 1.** 1.**.** Dimensions H: -1/ in (9 mm) including lift eye W: -1/ in ( mm) D: in (91 mm) including strain relief Net Weight lb ( kg) *Open-circuit voltages in CV mode are factory set at values less than indicated for CC. Certified to both the Canadian and U.S. Standards for welding equipment. **While idling. Hz models with CE Specifications are manufactured according to the Standard IEC 9-1. Control Panel SMAW DIG V VOLTS A AMPS 1 SUB ARC CC ARC FORCE ON REMOTE OUTPUT CV PROCESS A/V PANEL REMOTE MIN V A MAX 8 HIGH TEMP SHUTDOWN CONTROL A/V ADJUST POWER ON 8 Sub Arc DC CC/CV DC Welding Power Source OFF MADE IN MILLER ELECTRIC MFG. CO., APPLETON, WI 8 A 1. Arc Force (DIG) Control. Remote Amperage/Voltage Control Switch. Output Switch (Contactor). Process Selector Switch. Digital Meters. Amperage/Voltage Adjustment Control. High Temperature Shutdown Light 8. Power Switch with Indicator Light Performance Data 8 DUTY CYCLE CHART RATED OUTPUT 8 VOLT/AMP CURVE CV MAX. GMAW FCAW 8 VOLT/AMP CURVE CC SMAW WELDING AMPS DC VOLTS MED. DC VOLTS SMAW ARC FORCE SMAW ARC FORCE 8 9 MIN. 8 9 MIN. MAX. MIN. MAX. 8 9 % DUTY CYCLE DC AMPS DC AMPS

Sub Arc DC / Specifications (Subject to change without notice.) Model A A Amperage/Voltage Rated Output Range A at VDC, A in CC mode % Duty Cycle V in CV mode Max. Open- Circuit Voltage* VDC Amps Input at Rated Output, / Hz V 8 V V V V V KVA KW 18 9 9 9.8**.**.**.**.9**.**.**.** Dimensions H: -1/ in (9 mm) including lift eye W: -1/ in ( mm) D: in (91 mm) including strain relief Net Weight lb (9 kg) *Open-circuit voltages in CV mode are factory set at values less than indicated for CC. **While idling. Certified to both the Canadian and U.S. Standards for welding equipment. Hz models with CE Specifications are manufactured according to the Standard IEC 9-1. Control Panel SMAW DIG V VOLTS A AMPS 1 SUB ARC CC 8 9 ARC FORCE ON REMOTE CV PROCESS A/V PANEL REMOTE MIN V A MAX 1 HIGH TEMP SHUTDOWN ON 8 OUTPUT CONTROL A/V ADJUST POWER Sub Arc DC CC/CV DC Welding Power Source OFF MADE IN MILLER ELECTRIC MFG. CO., APPLETON, WI 9 A 1. Arc Force (DIG) Control. Remote Amperage/Voltage Control Switch. Output Switch (Contactor). Process Selector Switch. Digital Meters. Amperage/Voltage Adjustment Control. High Temperature Shutdown Light 8. Power Switch with Indicator Light Performance Data WELDING AMPS 18 1 9 8 DUTY CYCLE CHART VOLTS 8 VOLT/AMP CURVE CV Dimension -CV 19 9 MAX. MIN. VOLTS 8 VOLT/AMP CURVE CC MAX. MIN. MAX. DIG 8 9 8 9 8 1 % DUTY CYCLE AMPS AMPS

Components and Accessories RAD Wire Drive Assemblies Miller offers either standard- or high-speed 11-volt heavy-duty wire drive assemblies. The RAD- has a wire feed speed range of inches per minute (. MPM). The RAD-8 has a wire feed speed range of 8 inches per minute (. 19.8 MPM). Included adapter plate allows mounting to -1/, -1/, and -/8 inch bolt-hole patterns. Included adapter plate allows mounting to -1/, -1/, and -/8 inch bolt hole patterns. Drive Rolls V Knurled drive rolls for use with hard-shelled cored wires. 1/1 in (1. mm) #1 9 / in (. mm) #1 9 / in (. mm) #1 91 / in (.8 mm) #1 9 1/8 in (. mm) #1 9 / in (.9 mm) #19 /1 in (. mm) #19 1 / in (. mm) #19 Flux Handling Equipment RAD- #19 Standard-speed, right-angle wire drive assembly. RAD-8 #19 High-speed, right-angle wire drive assembly. Flux Hopper with Valve #19 Flux hopper with automatic flux valve will carry lb of flux. The opening is sized to allow hook-up of any flux-hopper-mounted recovery system. A slag screen is also provided. Submerged Arc Torches OBT # 9 amp, percent duty cycle torch with concentric flux flow nozzle. Can be used with 1/1 / in (1.. mm) wire. OBT Torch Body Extensions 1 inch # 9 inch # 99 inch # 9 inch # 9 OBT # 9 amp, percent duty cycle torch with concentric flux flow nozzle. Can be used with 1/1 / in (1.. mm) wire. OBT features a replaceable breakaway adapter end to prevent costly damage should torch run into an obstruction. OBT Torch Body Extension # 981 Overall length with extension is 9 in. Actual length of extension is 8-1/ in. Torch Contact Tips Wire Size OBT OBT 1/1 in (1. mm) #19 #19 11 / in (. mm) #19 1 #199 / in (. mm) #19 #19 1 / in (.8 mm) #19 # 1 1/8 in (. mm) #19 #19 1 / in (. mm) #19 #19 1 /1 in (.8 mm) #19 #19 1 / in (. mm) #19 # Accessories Wire Straightener #199 For RAD- (standard-speed) or RAD-8 (high-speed) wire drive assembly. For wires 1/1 / in (1.. mm) Light-Duty Cross Slide #19 11 Allows inches of travel adjustment. Two units can be stacked to provide vertical and horizontal movement. Not recommended for tandem. Heavy-Duty Cross Slide #19 8 One-inch diameter, precision, hardened and ground guide rods provide a perfect path for the sealed linear bushings, and smooth accurate movement of the weld head. Allows for inches of travel adjustment and has a load capacity of lb. Recommended for tandem. Wire Reel #8 8 For lb ( kg) coil of wire. Requires Spool Support Assembly (#119 8). Spool Support Assembly #119 8 For lb ( kg) wire reel. Cable Kit for HDC Controllers #19 8 Includes ft (9 m) 1-pin interconnect cable and ft ( m) motor cable. Motor Extension Cable #19 ft (. m) extension for the motor cable. Extension Cables ft (. m) # ft (1 m) # ft ( m) # 1-pin welding power source control cable. Extends distance between power source and controller. Flux Recovery Systems Weld Engineering 1-8-89-98 American Vacuum 1-8-1-89 Invincible 1-8-8-999

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Recommended Power Sources Summit Arc #9 V, Hz #9 99 V, Hz Summit Arc #9 V, / Hz Sub Arc DC Sub Arc DC 8 Sub Arc DC Sub Arc DC #9 8 // V, Hz #9 8// V, / Hz w/ce #9 // V, Hz #9 8// V, / Hz w/ce Ordering Information Equipment and Options Stock No. Description Qty. Price HDC A # 9 With CE HDC DX # 8 With CE RAD Drive Motors RAD- #19 Standard-speed right-angle drive motor RAD-8 #19 High-speed right-angle drive motor Drive Rolls See chart on page Flux Handling Equipment Flux Hopper with Valve #19 lb capacity Flux Recovery Systems See page Torches OBT # 9 amp, % duty cycle, air-cooled OBT Torch Body Extensions # 9 1 inch # 99 inch # 9 inch # 9 inch OBT # 9 amp, % duty cycle, air-cooled OBT Torch Body Extension # 981 9 inch Contact Tips See chart on page Accessories Wire Straightener #199 For 1/1 / in (1.. mm) wire Cross Slide #19 11 Provides -in travel adjustment, load capacity of lb Heavy-Duty Cross Slide #19 8 Provides -in travel adjustment, load capacity of lb Wire Reel #8 8 For lb ( kg) coil, requires Spool Support Assembly #119 8 Spool Support Assembly #119 8 Support for lb reels Cable Kit for HDC Controllers #19 8 Includes ft (9 m) 1-pin interconnect cable and ft ( m) motor cable Motor Extension Cable #19 ft (. m) motor cable extension Extension Cables # ft (. m), 1-pin # ft (1. m), 1-pin # ft (.9 m), 1-pin Date: Total Quoted Price: Distributed by: Litho in USA

Miller Tractors Issued March 8 Index No. DC/19.9 Submerged Arc Welding Quick Specs Heavy Industrial Applications Storage Tank Construction Shipbuilding Bridge Decks Beam Construction Plate Seams Processes Submerged Arc (SAW) Recommended Miller Power Supplies Sub Arc DC /8 Sub Arc DC / Summit Arc / Wire Feed Speed Wire Size Range Travel Speed Weight IPM (1 1 cm/min) / / in (.. mm) IPM ( 18 cm/min) 1 lb ( kg) without flux or wire The Power of Blue. Designed and built to provide maximum reliability in the toughest conditions. This simple to use self-propelled submerged arc welding tractor can easily connect to Miller AC or DC sub arc power supplies. Package Includes: Tractor HDC weld controller RAD- drive motor lb (11. kg) capacity flux hopper with valve Wire reel Torch Remote start/stop control Tractor guide rolls Wire straightener Available with either HDC DX (digital) or HDC A (analog) controller. DX model shown. Easily accommodates a lb ( kg) wire reel for fewer wire changeovers. Heavy-duty, four-wheel, chain-driven trackless operation with rubber wheels provides superior and reliable mobility. Vertical, horizontal and rotary torch adjustment allows for greater access to hard-to-reach spots. Manual clutch enables freewheeling movement of the tractor. All of the arms, support posts, etc. can be removed with quick acting clamps enabling the carriage to be totally dismantled without tools and easily passed through an in ( mm) manhole. Simple and easy changeover from fillet to butt weld configuration. Travel speed is precisely controlled by a closed loop microprocessor control with tach feedback. MT DX shown. years parts and labor; original main power rectifier parts are warranted for years. Reliability built into each controller. Miller Electric Mfg. Co. An Illinois Tool Works Company 1 West Spencer Street Appleton, WI 91 USA International Headquarters Phone: 9-- USA FAX: 9--1 Canadian FAX: 9--19 International FAX: 9--1 Web Site www.millerwelds.com

Speed Control Panel Miller Tractor 1 IPM CM MIN 8 9 The Miller Tractor is a highly flexible self-contained welding unit comprised of a travel system and a variety of quality engineered components designed to produce precision, high-quality Submerged Arc welds. Tractor comes complete with a main mounting mast and handle assembly, mounting arm for one wire reel, vertical and horizontal x in slides, control support arm and one set of two adjustable guide roll arms. The friction drive heavy-duty travel carriage utilizes a positive chain drive powering four rubber-tired wheels with a closed-loop tach feedback for accurate speed control. A manual clutch enables freewheeling movement of the carriage. Remote pendant control box houses forward/stop/reverse switch and infinitely variable -turn speed potentiometer as well as LED display in IPM or cm/min. Available with either the HDC DX or A (see Lit. No. AY/1.). 11 1 1 1. Forward Motion Commanded Indicator. Reverse Motion Commanded Indicator. Hold (Stop) Mode Active Indicator. Auto Enable Mode. Manual Carriage Mode. Speed and Parameter Display. Speed Display Indicator (Calibrated in Inches per Minute) 8. Speed Display Indicator (Calibrated in Centimeters per Minute) 9. Programming Mode Indicator (Flashing). Speed Adjustment 11. Command Forward Motion 1. Neutral 1. Command Reverse Motion Specifications (Subject to change without notice.) Wire Feed Speed Wire Size Range Max. Incline Gun Positioning Slides Supply Voltage (from HDC ) Drive Motor Max. Spool Size Capacity Travel Speed Dimensions* Weight IPM (1 1 cm/min) / / in (.. mm) depending on mounting configuration in (1. mm) vertical and horizontal stroke 11 VAC, 1-Phase, / Hz, watts VDC permanent magnet gear motor lb ( kg) IPM ( 18 cm/min) H: -/8 in (1 mm) D: -1/ in (9 mm) 1 lb ( kg) without flux/wire * Note: Width will vary depending on how system is configured. Ordering Information Equipment and Options Stock No. Description Qty. Price MT DX #91 With HDC DX digital controller MT A #91 1 With HDC A analog controller Date: Total Quoted Price: Distributed by: Litho in USA