TRANSPORT threaded LIFTING and FIXING inserts 1D - system precast concrete solutions fixing lifting connecting
CLPT: combining deep experience with professionalisation CLPT was founded in 1995 and has more than 20 years of experience in serving precast concrete customers. New owners and a new management team came into place in 23 providing a new drive to the company. Focusing on further professionalisation will lead to enhanced service to our customers and continued growth in Europe. CLPT provides a wide and complete range of essential products to the precast- and building industry to support lifting, fixing and connecting. CLPT stands for the highest quality and safety at a good and fair price. Customer delight is our passion.
Contents Lifting sockets Technical specification lifting sockets Lifting socket cylindrical (tube) Lifting socket cylindrical with Plastic cap Lifting socket with flat end Lifting socket with foot plate Lifting Crown anchor (short) Lifting Wavy Tail anchor (short) Lifting Wavy Tail anchor (long) Lifting segment anchor Lifting segment anchor with plate Connector Lifting loop Lifting loop - GOLIATH Lifting eye Swivel Lifting eye Swivel with cable Cast-in lifting loop Cast-in lifting loop PP Cast-in bended lifting loop Wire rope clips Bended lifting loop system Transport anchor system for LTL loop Fixing inserts Technical specification fixing inserts Fixing insert with flat end Fixing insert with nailing plate Fixing insert with bended end Fixing bolt anchor Fixing bolt plate anchor Accessories Fixing nailing plate 2 Fixing nailing plate 10 Universal key Breakable fixing pin Double metric mounting plug agnet basis - steel LSC LSC- B LSF LSP LSA LWS LWL LHD LHDP TFS LLP LGH LSW-C LSW-CK CIL CIL-PP LBL CUB LTL LTA FIF FINP FIB FBA FBP FNP02 FNP10 FNK BFP DP RS 4-8 9 10 10 11 11 12 12-13 13-14 14-15 15 15 1 6 16-17 17 18-21 19 21 22 22 22 23-24 25 25 26 27-28 28-29 29 29-30 30 30-31 31 31 www.clpt.be 3
TRANSPORT threaded LIFTING and FIXING inserts The C.L.P.T. lifting- transport anchors and the corresponding lifting devices are produced with normal ETRIC thread () and ROUND ETRIC thread (Rd). Different factors and influences have to be taken into account to determine the load on the lifting anchors: 1- Weight of the element 2 - Adhesion between the concrete and the mould (steel or timber). 3- Dynamic factor (loading increase), dumping during the lifting is determined according to DIN 158. 4- Lifting under an angle when using multiple slings without a beam. 5- Additional reinforcement by lifting and turning the precast element. 1 - Calculation of the weight (G) of the element: G = density concrete (25 kn/m³) x volume (L /m x W /m x T /m) = kn 2 - Calculation of the adhesion (Ha) to the mould: Ha = surface of the contact area (m²) x adhesion force (kn / m²) = kn - adhesion force oiled steel mould = 1 kn / m² - adhesion force timber mould (smooth) = 2 kn / m² - adhesion force timber mould (rough) = 3 kn / m² - adhesion force TT- plates = 2 x G - adhesion force cassette plates = 3 x G 3 - Dynamic factor / lifting, total load (Vt) : Depending the use of a fork lift truck or a crane with a lifting speed (Vh) the load has to be increased with a lifting factor (f). Lifting class according DIN 158 Lifting factor (f) to the lifting speed (Vh) Vh < 90 m / min Vh > 90 m / min H1 1,1 + 0,0022 Vh 1,3 H2 1,2 + 0,0044 Vh 1,6 H3 1,3 + 0,0066 Vh 1,9 H4 1,4 + 0,0088 Vh 2,2 Total load (Vt) = { weight/element (G) + adhesion (Ha) } x lifting factor (f) = kn 4
4 - Lifting under an angle when using multiple slings without a beam. The load / anchor (Va) = total load (Vt) / number of anchors (a) = kn The adapted load (Vl) = the load / anchor (Va) / cos B Increase factor (z) = 1 / cos B --> or following the table below Increase factor (z) depend of the lifting angle B Lifting angle (B) 0 15 30 45 60 Increase factor (Z) 1,00 1,04 1,16 1,41 2,00 The adapted load (Vl) = increase factor ( z) x the total load / anchor (Va) 5 - For all transport- lifting anchors, the upper- and lower reinforcement steel must be present: Permissible load capacity of the socket under axial lift. of Rd Load kn inim. element thickness d inim. edge distance a 12 5 60 200 16 12 70 250 20 20 90 300 24 25 100 350 30 40 120 400 36 63 200 450 42 80 240 500 www.clpt.be 5
TRANSPORT threaded LIFTING and FIXING inserts Anchorage reinforcement or Rd Load kn Anchor - bar loading kn bar diam ds diam. of bending dbr length L1 12 5 2,8 6 24 16 12 6,8 10 40 20 20 11,3 12 48 24 25 14,2 14 56 30 40 22,7 16 64 or Rd Concrete strength B 10 B 15 B 25 B 35 B 45 12 270 220 170 140 120 16 350 320 250 200 170 20 490 420 340 280 240 24 520 440 370 300 260 30 730 660 520 430 360 6
Additional reinforcement for lifting chains that are not axial (vertical) or Rd ds I dbr total length 12 8 100 18 230 16 8 300 23 640 20 10 400 28 840 24 12 500 33 1050 30 14 600 40 1260 Additional reinforcement for tilting panels from horizontal to vertical or Rd Additional Reinforcement Radial Reinforcement ds 1 L3 L x dbr x ds2 total length 12 8 500 150 x 32 x 6 460 16 8 500 300 x 32 x 8 770 20 10 500 300 x 40 x 10 840 24 12 500 500 x 48 x 12 1270 30 12 500 600 x 56 x 12 1510 www.clpt.be 7
TRANSPORT threaded LIFTING and FIXING inserts Additional reinforcement for flat steel anchor type : LSP or Rd Additional Reinforcement ds x h L1 x L2 x L3 element thickn. d inimum distance ar x aa 12 6 x 30 60 x60 x320 70 180 x 350 16 8 x 35 70 x 70 x 420 85 250 x 500 20 8 x 40 80 x 80 x 640 100 300 x 600 24 10 x 50 100 x 100 x 640 115 400 x 800 30 12 x 55 110 x 110 x 830 140 500 x 1000 Example to calculate the type of an anchor: Element Length (L) Width (W) Thickness (T) = 4 m = 1,5 m = 0,2 m Adhesion Steel mould = 1 kn / m² Lifting factor (f) = 1,6 Lifting angle = 45 quantity of anchors (a) = 2 pieces Vl = z x [ { (L x W x T x density concrete) + (L x W x adhesion steel mould)} x f ] = kn / anchor quantity of anchors (a) Vl = 1,41 x [{(4 x1,5 x 0,2 x 25) + (4 x 1,5 x 1)} x 1,6 ] = 40,61 = 41 kn / anchor 2 8
Lifting Socket Cylindrical (Tube) Zinc-plated finish & Inner plastic plug & cross-hole aterial : Seamless precision tube St 52.3 A rebar must be passed through the cross hole to transfer the load into the concrete. Stainless Steel on request (304 and 316) Dimensions and safe working loads at concrete strength of 25 N / ² LSC--ZP zinc plated LSC-Rd-ZP zinc plated Rd Permissing (*) load (kg) (*) Ensure that all load factors have been taken into account Dimensions () L x diam. D c e LSC-12-040-ZP 12 LSC-Rd12-040-ZP Rd 12 500 40 x 15,0 8,0 22 LSC-12-060-ZP 12 LSC-Rd12-060-ZP Rd 12 500 60 x 15,0 8,0 22 LSC-16-055-ZP 16 LSC-Rd16-055-ZP Rd 16 1200 55 x 21,0 13,0 27 LSC-20-067-ZP 20 LSC-Rd20-067-ZP Rd 20 2000 67 x 27,2 15,5 35 LSC-20-100-ZP 20 LSC-Rd20-100-ZP Rd 20 2000 100 x 27,2 15,5 35 LSC-24-077-ZP 24 LSC-Rd24-077-ZP Rd 24 2500 77 x 31,0 18,0 43 LSC-30-105-ZP 30 LSC-Rd30-105-ZP Rd 30 4000 105 x 39,5 22,5 56 LSC-36-125-ZP 36 LSC-Rd36-125-ZP Rd 36 6300 125 x 47,0 27,5 68 LSC-42-145-ZP 42 LSC-Rd42-145-ZP Rd 42 8000 145 x 54,0 32,0 80 LSC-52-195-ZP 52 LSC-Rd52-195-ZP Rd 52 12500 195 x 67,2 40,0 97 www.clpt.be 9
TRANSPORT threaded LIFTING and FIXING inserts Lifting Socket Cylindrical (Tube) with plastic cap Zinc-plated finish & Inner plastic plug & cross-hole & PLASTIC CAP. aterial : Seamless precision tube St 52.3 A rebar must be passed through the cross hole to transfer the load into the concrete. Dimensions and safe working loads at concrete strength of 25 N / ² LSC-B--ZP zinc plated LSC-B-Rd-ZP zinc plated Rd (*) Ensure that all load factors have been taken into account Permissing (*) load (kg) Dimensions () L x diam. D c e LSC-B-12-040-ZP 12 LSC-B-Rd12-040-ZP Rd 12 500 40 x 15,0 8,0 22 LSC-B-16-055-ZP 16 LSC-B-Rd16-047-ZP Rd 16 1200 55 x 21,0 13,0 27 LSC-B-20-067-ZP 20 LSC-B-Rd20-067-ZP Rd 20 2000 67 x 27,2 15,5 35 LSC-B-24-077-ZP 24 LSC-B-Rd24-077-ZP Rd 24 2500 77 x 31,0 18,0 43 LSC-B-30-105-ZP 30 LSC-B-Rd30-105-ZP Rd 30 4000 105 x 39,5 22,5 56 LSC-B-36-125-ZP 36 LSC-B-Rd36-125-ZP Rd 36 6300 125 x 47,0 27,5 68 Lifting Socket with flat end Zinc-plated finish & cross-hole aterial : Seamless precision tube St 52.3. A rebar must be passed through the cross hole to transfer the load into the concrete. Stainless Steel on request (304 and 316) Dimensions and safe working loads at concrete strength of 25 N / ² LSF--ZP zinc plated LSF-Rd-ZP zinc plated Rd (*) Ensure that all load factors have been taken into account Permissing (*) load (kg) Dimensions () L x diam. D g e LSF-12-060-ZP 12 LSF-Rd12-060-ZP Rd 12 500 60 x 15,0 10 22 LSF-16-080-ZP 16 LSF-Rd16-080-ZP Rd 16 1200 80 x 21,0 13 27 LSF-16-090-ZP 16 LSF-Rd16-090-ZP Rd 16 1200 90 x 21,0 13 27 LSF-20-100-ZP 20 LSF-Rd20-100-ZP Rd 20 2000 100 x 27,2 15 35 LSF-24-110-ZP 24 LSF-Rd24-110-ZP Rd 24 2500 110 x 31,0 17 43 LSF-30-135-ZP 30 LSF-Rd30-135-ZP Rd 30 4000 135 x 39,5 20 56 10
Lifting socket with foot plate All zinc plated, cylindrical socket with flat square weld on plate. aterial : Seamless precision St 52.3 tube and high strength steel plate. Dimensions and safe working loads at concrete strength of 25 N / ². Stainless Steel on request (304 and 316) LSP--ZP zinc plated LSP-Rd-ZP zinc plated Rd Permissing (*) load (kg) Dimensions () L x diam. D t a x b LSP-12-030-ZP 12 LSP-Rd12-030-ZP Rd 12 500 30 x 15,0 4 25 x 35 LSP-16-035-ZP 16 LSP-Rd16-035-ZP Rd 16 1200 35 x 21,0 4 35 x 50 LSP-20-047-ZP 20 LSP-Rd20-047-ZP Rd 20 2000 47 x 27,2 5 60 x 60 LSP-24-054-ZP 24 LSP-Rd24-054-ZP Rd 24 2500 54 x 31,0 5 60 x 80 LSP-30-072-ZP 30 LSP-Rd30-072-ZP Rd 30 4000 72 x 39,5 6 80 x 100 LSP-36-084-ZP 36 LSP-Rd36-084-ZP Rd 36 6300 84 x 47,0 6 100 x 130 LSP-42-098-ZP 42 LSP-Rd42-098-ZP Rd 42 8000 98 x 54,0 8 130 x 130 (*) Ensure that all load factors have been taken into account, additional reinforcement must be used to transmit the forces into the concrete. Lifting crown anchor (short) Zinc plated, aterial : high strength steel. Dimensions and safe working loads at concrete strength of 25 N / ². Stainless Steel on request (304 and 316) LSA--ZP zinc plated LSA-Rd-ZP zinc plated Rd Permissing (*) load (kg) Dimensions () L D e LSA-12-060-ZP 12 LSA-Rd12-060-ZP Rd 12 500 60 17 24 LSA-16-080-ZP 16 LSA-Rd16-080-ZP Rd 16 1200 80 21 32 LSA-20-100-ZP 20 LSA-Rd20-100-ZP Rd 20 2000 100 27 40 LSA-24-115-ZP 24 LSA-Rd24-115-ZP Rd 24 2500 115 31 48 LSA-30-150-ZP 30 LSA-Rd30-150-ZP Rd 30 4000 150 40 60 (*) Ensure that all load factors have been taken into account, additional reinforcement must be used to transmit the forces into the concrete. www.clpt.be 11
TRANSPORT threaded LIFTING and FIXING inserts Lifting wavy tail anchor (short) Socket : Zinc plated / rebar: black aterial : Socket seamless precision tube with high strength rebar. Stainless steel sockets available on request, 304 or 316. Dimensions and safe working loads at concrete strength of 25 N / ² LWS--ZP zinc plated / black LWS-Rd-ZP zinc plated / black Rd Permissing (*) load (kg) Dimensions () L d1 e LWS-12-108-ZP 12 LWS-Rd12-108-ZP Rd 12 500 108 8 22 LWS-16-167-ZP 16 LWS-Rd16-167-ZP Rd 16 1200 167 12 27 LWS-20-187-ZP 20 LWS-Rd20-187-ZP Rd 20 2000 187 16 35 LWS-24-240-ZP 24 LWS-Rd24-240-ZP Rd 24 2500 240 16 43 LWS-30-300-ZP 30 LWS-Rd30-300-ZP Rd 30 4000 300 20 56 LWS-36-380-ZP 36 LWS-Rd36-380-ZP Rd 36 6300 380 25 68 LWS-42-450-ZP 42 LWS-Rd42-450-ZP Rd 42 8000 450 28 80 (*) Ensure that all load factors have been taken into account, additional reinforcement must be used to transmit the forces into the concrete. Lifting wavy tail anchor (long) Socket : Zinc plated / rebar: black aterial : Socket seamless precision tube with high strength rebar. Stainless steel sockets available on request, 304 or 316. Dimensions and safe working loads at concrete strength of 25 N / ² 12
LWL--ZP zinc plated / black LWL-Rd-ZP zinc plated / black Rd Permissing (*) load (kg) Dimensions () L d1 e LWL-12-137-ZP 12 LWL-Rd12-137-ZP Rd 12 500 137 8 22 LWL-16-216-ZP 16 LWL-Rd16-216-ZP Rd 16 1200 216 12 27 LWL-20-257-ZP 20 LWL-Rd20-257-ZP Rd 20 2000 257 16 35 LWL-24-360-ZP 24 LWL-Rd24-360-ZP Rd 24 2500 360 16 43 LWL-30-450-ZP 30 LWL-Rd30-450-ZP Rd 30 4000 450 20 56 LWL-36-570-ZP 36 LWL-Rd36-570-ZP Rd 36 6300 570 25 68 LWL-42-620-ZP 42 LWL-Rd42-620-ZP Rd 42 8000 620 28 80 (*) Ensure that all load factors have been taken into account, additional reinforcement must be used to transmit the forces into the concrete. Lifting segment anchor Socket : Zinc plated / food anchor: black. aterial : Socket seamless precision tube. Stainless steel sockets available on request, 304 or 316. Dimensions and safe working loads at concrete strength of 25 N / ² LHD--ZP zinc plated / black LHD-Rd-ZP zinc plated / black Rd Permissing (*) load (kg) Dimensions () L x diam. D e D LHD-12-100-ZP 12 LHD-Rd12-100-ZP Rd 12 1000 100 x 10 22 20 LHD-12-130-ZP 12 LHD-Rd12-130-ZP Rd 12 1000 130 x 10 22 20 LHD-12-175-ZP 12 LHD-Rd12-175-ZP Rd 12 1000 175 x 10 22 20 LHD-14-135-ZP 14 LHD-Rd14-135-ZP Rd 14 1500 135 x 12 25 25 LHD-14-167-ZP 14 LHD-Rd14-167-ZP Rd 14 1500 167 x 12 25 25 LHD-16-090-ZP 16 LHD-Rd16-090-ZP Rd 16 2000 90 x 14 27 30 LHD-16-150-ZP 16 LHD-Rd16-150-ZP Rd 16 2000 150 x 14 27 30 LHD-16-175-ZP 16 LHD-Rd16-175-ZP Rd 16 2000 175 x 14 27 30 www.clpt.be 13
TRANSPORT threaded LIFTING and FIXING inserts LHD--ZP zinc plated / black LHD-Rd-ZP zinc plated / black Rd (*) Ensure that all load factors have been taken into account, additional reinforcement must be used to transmit the forces into the concrete. Lifting segment anchor with plate Permissing (*) load (kg) Dimensions () L x diam. D e D LHD-16-195-ZP 16 LHD-Rd16-195-ZP Rd 16 2000 195 x 14 27 30 LHD-16-200-ZP 16 LHD-Rd16-200-ZP Rd 16 2000 200 x 14 27 30 LHD-18-170-ZP 18 LHD-Rd18-170-ZP Rd 18 3000 170 x 16 34 35 LHD-18-275-ZP 18 LHD-Rd18-275-ZP Rd 18 3000 275 x 16 34 35 LHD-20-090-ZP 20 LHD-Rd20-090-ZP Rd 20 4000 90 x 18 35 40 LHD-20-125-ZP 20 LHD-Rd20-125-ZP Rd 20 4000 125 x 18 35 40 LHD-20-190-ZP 20 LHD-Rd20-190-ZP Rd 20 4000 190 x 18 35 40 LHD-20-235-ZP 20 LHD-Rd20-235-ZP Rd 20 4000 235 x 18 35 40 LHD-20-258-ZP 20 LHD-Rd20-258-ZP Rd 20 4000 258 x 18 35 40 LHD-24-140-ZP 24 LHD-Rd24-140-ZP Rd 24 5000 140 x 20 43 40 LHD-24-210-ZP 24 LHD-Rd24-210-ZP Rd 24 5000 210 x 20 43 40 LHD-24-260-ZP 24 LHD-Rd24-260-ZP Rd 24 5000 260 x 20 43 40 LHD-24-275-ZP 24 LHD-Rd24-275-ZP Rd 24 5000 275 x 20 43 40 LHD-30-185-ZP 30 LHD-Rd30-185-ZP Rd 30 7500 185 x 24 56 50 LHD-30-270-ZP 30 LHD-Rd30-270-ZP Rd 30 7500 270 x 24 56 50 LHD-30-390-ZP 30 LHD-Rd30-390-ZP Rd 30 7500 390 x 24 56 50 LHD-30-400-ZP 30 LHD-Rd30-400-ZP Rd 30 7500 400 x 24 56 50 LHD-36-330-ZP 36 LHD-Rd36-330-ZP Rd 36 10000 330 x 28 68 60 LHD-36-440-ZP 36 LHD-Rd36-440-ZP Rd 36 10000 440 x 28 68 60 LHD-36-475-ZP 36 LHD-Rd36-475-ZP Rd 36 10000 475 x 28 68 60 LHD-42-450-ZP 42 LHD-Rd42-450-ZP Rd 42 12500 450 x 34 80 70 LHD-42-550-ZP 42 LHD-Rd42-550-ZP Rd 42 12500 550 x 34 80 70 Socket : Zinc plated / food anchor and plate : black. aterial : Socket seamless precision tube. Stainless steel sockets available on request, 304 or 316. b L Dimensions and safe working loads at concrete strength of 25 N / ² a 14
LHDP--ZP zinc plated / black Connector LHDP-Rd-ZP zinc plated / black Rd Permissing (*) load (kg) Dimensions () L t a x b LHDP-12-046-ZP 12 LHDP-Rd12-046-ZP 12 1000 46 4 50x50 LHDP-16-054-ZP 16 LHDP-Rd16-054-ZP 16 2000 54 5 60x80 LHDP-20-072-ZP 20 LHDP-Rd20-072-ZP 20 4000 72 6 80x100 LHDP-24-084-ZP 24 LHDP-Rd24-084-ZP 24 5000 84 6 100x130 LHDP-30-098-ZP 30 LHDP-Rd30-098-ZP 30 7500 98 8 130x130 Zinc-plated finish. aterial : Seamless precision tube St 52.3. Stainless steel on request, 304 or 316. TFS--ZP zinc plated Averall length Extern diameter TFS-12-036-ZP 12 36 16 TFS-16-048-ZP 16 48 22 TFS-20-060-ZP 20 60 26 TFS-24-072-ZP 24 72 32 TFS-30-090-ZP 30 90 40 TFS-42-126-ZP 42 126 54 Lifting loop Cable, zinc plated, with badge - test certificate Dimensions () LLP- LLP-Rd Rd Load Kg Axial length (h) rope diam/ DIN 3060 e LLP-12 12 LLP-Rd12 RD 12 500 155 6 17 LLP-16 16 LLP-Rd16 Rd 16 1200 155 8 24 LLP-20 20 LLP-Rd20 Rd 20 2000 215 10 30 LLP-24 24 LLP-Rd24 Rd 24 2500 255 12 36 LLP-30 30 LLP-Rd30 Rd 30 4000 300 16 45 LLP-36 36 LLP-Rd36 Rd 36 6300 340 18 53 LLP-42 42 LLP-Rd42 Rd 42 8000 425 20 62 www.clpt.be 15
TRANSPORT threaded LIFTING and FIXING inserts Lifting loop - GOLIATH Cable, zinc plated, with badge - test certificate. The lifting loop GOLIATH is very well suited for tilting, raising and turning of elements. Rope with 8-grouting LGH- LGH-Rd Rd Load Kg Axial Dimensions () length (L) rope diam (d) (e) LGH-12 12 LGH-Rd12 Rd 12 500 335 8 17 LGH-16 16 LGH-Rd16 Rd 16 1200 385 8 24 LGH-20 20 LGH-Rd20 Rd 20 2000 470 10 30 LGH-24 24 LGH-Rd24 Rd 24 2500 550 12 36 LGH-30 30 LGH-Rd30 Rd 30 4000 590 16 45 LGH-36 36 LGH-Rd36 Rd 36 6300 780 18 53 LGH-42 42 LGH-Rd42 Rd 42 8000 860 20 53 LGH-52 52 LGH-Rd52 Rd 52 12500 1080 26 53 Lifting eye - swivel Safety factor of 4 /1. The design is in compliance with DIN EN ISO 9 LSW-C- D x E LSW-C-Rd Rd D x E Load Kg axial 90 / radial B x G C x T A x W Nailing plate type FNP LSW-C- 12 12 x 18 LSW-C- Rd12 Rd 12 x 18 1000 / 500 36 x 51 15 x 41 55 x 30 FNP-10-12 LSW-C- 16 16 x 20 LSW-C- Rd16 Rd 16 x 20 2000 / 1200 36 x 52 15 x 42 55 x 30 FNP-10-16 LSW-C- 20 20 x 30 LSW-C- Rd20 Rd 20 x 30 4000 / 2000 49 x 68 19 x 56 70 x 35 FNP-10-20 LSW-C- 24 24 x 30 LSW-C- Rd24 Rd 24 x 30 6300 / 3150 57 x 78 22 x 65 85 x 40 FNP-10-24-LR LSW-C- 30-8 30 x 35 LSW-C- Rd30-8 Rd 30 x 35 11800 / 8000 80 x 112 28 x 92 115 x 50 FNP-10-30-LR 16
SWIVELS through 180 link max. swing 0 AXIAL Load 90 RADIAL Load ROTATES through 360 Safety factor of 4/1 Number of SWIVELS 1 a x i a l 1 radial 2 a x i a l 2 radial 2 2 3 or 4 3 or 4 Inclination angle load 0 load 90 load 0 load 90 0-45 45-60 0-45 45-60 LSWC- / Rd12 1000 500 2000 1000 750 500 1060 750 LSWC- / Rd16 2000 1200 5200 2400 1500 1120 2360 1600 LSWC- / Rd20 4000 2000 8000 4000 2800 2000 4000 3000 LSWC- / Rd24 6300 3150 12500 6300 4250 3150 6300 4750 LSWC- / Rd30 10600 5300 21200 10600 7100 5300 11200 8000 LSWC- / Rd30-8 12000 8000 24000 16000 11200 8000 16000 11800 LSWC- / Rd36 12000 8000 24000 16000 11200 8000 16000 11800 LSWC- / Rd42 15000 10000 30000 20000 14000 10000 21200 15000 In the case of an asyetrical load distribution, the lifting capacities applicable to the 2 and 3 or 4 leg slingscare the same as for 1- leg types at 0. Lifting eye swivel with cable The design is in compliance with DIN EN ISO 9 see table next page. www.clpt.be 17
TRANSPORT threaded LIFTING and FIXING inserts Rd Load Kg Length B x G C x T LSW-CK- D x E D x E axial L LSW-CK-Rd 90 / radial LSW-CK-12 12 x 18 LSW-CK- Rd12 Rd 12 x 18 1000 / 500 385 36 x 51 15 x 41 LSW-CK-16 16 x 20 LSW-CK- Rd16 Rd 16 x 20 2000 / 1200 385 36 x 52 15 x 42 LSW-CK-20 20 x 30 LSW-CK- Rd20 Rd 20 x 30 4000 / 2000 650 49 x 68 19 x 56 LSW-CK-24 24 x 30 LSW-CK- Rd24 Rd 24 x 30 6300 / 3150 780 57 x 78 22 x 65 LSW-CK-30-8 30 x 35 LSW-CK- Rd30-8 Rd 30 x 35 11800 / 8000 860 80 x 112 28 x 92 LSW-CK-36 36 x 50 LSW-CK- Rd36 Rd 36 x 50 11800 / 8000 860 80 x 109 27 x 89 LSW-CK-42 42 x 50 LSW-CK- Rd42 Rd 42 x 50 15000 / 10000 860 80 x 109 27 x 89 Cast - In lifting Loop For differentation of the various sizes, the CIL cast in lifting loops have tags which show the admissible load capacities in ton. The loop (cable) is galvanised with aluminium clamp (on request steel). CIL L o a d Kg c o n c r e t e > 15 N/ 2 inimum reinforcement mesh 2 /m Length L of reinforcement Height H of reinforcement cm Diameter cable Overall length h Overall width b CIL-00800 800 Q131 450 300 6 210 100 CIL-200 1200 Q131 500 350 7 225 110 CIL-600 1600 Q131 550 350 8 235 120 CIL-02000 2000 Q188 650 450 9 275 130 CIL-02500 2500 Q188 700 500 10 315 140 CIL-04000 4000 Q188 800 550 12 340 150 CIL-05200 5200 Q188 850 550 14 360 160 18
CIL-06300 6300 Q188 950 600 16 390 195 CIL-08000 8000 Q221 1050 700 18 440 250 CIL-10000 10000 Q221 1200 800 20 525 270 CIL-12500 12500 Q221 1300 900 22 570 300 CIL-16000 16000 Q221 1500 1000 26 615 330 CIL-20000 20000 Q377 1700 1150 28 730 360 CIL-25000 25000 Q377 1950 1300 32 800 390 (*) The given wire rope diameter is only an indication and may vary depending on wire rope construction. Steel wire bended on demand. Polypropylene loop with aluminium clamp (on request steel). CIL-PP L o a d Kg c o n c r e t e > 15 N/ 2 inimum reinforcement mesh 2 /m Length L of reinforcement Height H of reinforcement cm Diameter cable Overall length CIL-PP- 50 150 Q131 450 300 6 200 CIL-PP- 0250 250 Q131 500 350 8 222 CIL-PP- 0360 360 Q131 550 350 10 235 CIL-PP- 0500 500 Q188 650 450 12 255 CIL-PP- 0850 850 Q188 700 500 14 280 Overall width b When using the CLPT Cast-in lifting loops, attention must be paid on following instructions for installation. Prior concreting of precast units, loops are installed in the mold in a way that their position is secured and measures e and f comply to according tables hereunder mentioned. In the upper end of the loop, which looks out of the hardened concrete, the diverse lifting equipment snatch in. Precast concrete units for transport must have a minimum reinforcement according to the table above. An already existing staticstructural reinforcement may be taken into account on requested minimum reinforcement according to table above. The minimum reinforcement guarantees local transmission of load through the cast-in lifting loop, but it does not replace requested reinforcement according to static calculation. Should the occasion arise to cut out single bars for installation of the lifting loops, these bars have to be replaced by stirrups of same diameter and strength with sufficiant length according to DIN 1045. www.clpt.be 19
TRANSPORT threaded LIFTING and FIXING inserts Dependent on size of the loop, following dimensions should be observed: - minimum installation depth - minimum unit with - minimum edge distances - minimum distances of cast-in lifting loops between eachother These dimensions are different for a parallel installation than for a transversal installation. The CIL cast-in lifting loop has to be carefully fixed on the reinforcement to avoid change of their position during concreting. Care must be taken that angled pulling is only possible within certain limits (see pictures below) Parallel installation Load Kg concrete e f c1 cm a cm b cm 15N/ 2 CIL-00800 800 150 60 7 54 27 CIL-200 1200 160 65 9 62 31 CIL-600 1600 165 70 12 69 35 CIL-02000 2000 195 80 14 83 42 CIL-02500 2500 230 85 16 89 45 CIL-04000 4000 240 100 22 100 50 CIL-05200 5200 260 100 29 103 52 CIL-06300 6300 280 110 32 115 58 CIL-08000 8000 320 120 40 129 65 CIL-10000 10000 390 135 44 146 73 CIL-12500 12500 420 150 56 162 81 CIL-16000 16000 450 165 62 186 93 CIL-20000 20000 550 180 68 212 106 CIL-25000 25000 600 200 75 241 121 20
Vertical installation Load Kg concrete e f c1 cm a cm b cm 15N/ 2 CIL-00800 800 150 60 13,5 54 27 CIL-200 1200 160 65 14 62 31 CIL-600 1600 165 70 17 69 35 CIL-02000 2000 195 80 17,5 83 42 CIL-02500 2500 230 85 18 89 45 CIL-04000 4000 240 100 22 100 50 CIL-05200 5200 260 100 29 103 52 CIL-06300 6300 280 110 32 115 58 CIL-08000 8000 320 120 40 129 65 CIL-10000 10000 390 135 44 146 73 CIL-12500 12500 420 150 56 162 81 CIL-16000 16000 450 165 62 186 93 CIL-20000 20000 550 180 68 212 106 CIL-25000 25000 600 200 75 241 121 Cast-in bended lifting loop Cable, with badge - test certificate LBL Overall length Load Kg concrete 15N/ 3 LBL- 02500-120 10 X 120 X 630 2500 LBL- 02500-170 10 X 170 X 630 2500 LBL- 04000-240 12 X 240 X 630 4000 LBL- 04000-330 12 X 330 X 630 4000 www.clpt.be 21
TRANSPORT threaded LIFTING and FIXING inserts Wire rope clips Conform DIN 741 aterial : Bridge, casted U-bolt, mild steel Finish : electro- galvanized CUB-ZP Diameter wire rope Length U-bolt (bow) Width inside (axis/axis) CUB-08-ZP 08 11 44 20 CUB-10-ZP 10 13 55 24 CUB-12-ZP 12 16 63 29 Bended lifting loops system Cable, with badge - test certificate Finish : electro- galvanized LTL Transport anchor system aterial : coupler :St 52.3 yellow zinc plated 2-3 microns aterial bolt :Steel 8.8, black LTA Overall length L Overall length L x x Load Kg concrete 15N/ 3 d i a m. D LTL-20-280 280 2000 16,5 LTL-40-310 310 4000 24,5 LTL-52-390 390 5200 31,5 Load Kg concrete 15N/ 3 d i a m. D LTA-16-090 90 x 16 2000 22 LTA-16-095 90 x 16 2000 22 LTA-24-110 110 x 24 4000 33 LTA-30-120 120 x 30 5200-22
Admissible loads for C.L.P.T. fixing inserts C.L.P.T. made over the last years extensive tests to give exact load-capacity for all the C.L.P.T. inserts. any facts such as strength and the concrete quality can influence the load-capacity of the inserts. The admissible static loads for the C.L.P.T. fixing inserts, embedded completely into the concrete, are valid for pull out or shear load and have a safety factor of 3x - 4x to the average work load. Torque () Force (F) When the C.L.P.T. insert is in 12 8 Nm ca 3,30 Kn a recessed position an 16 17 Nm ca 5,30 Kn adapted filling is necessary 20 35 Nm ca 8,70 Kn (picture 1) to prevent loading the concrete. We recoend the use of a torque wrench (values in table 1) to prevent overloads on the fixing inserts. 24 30 53 Nm 96 Nm ca 11,00 Kn ca 16,00 Kn Fixing Applications (edge and centre distance) The C.L.P.T. Fixing inserts are divided in 4 major groups: 1) C.L.P.T. Fixing inserts without cross-pin type : FIF (except for the stress area type FIB). 2) C.L.P.T. Fixing inserts with cross-hole type : FICB and bolt anchor with plate type : FBP 3) C.L.P.T. Fixing bolt anchors type : FBA 4) C.L.P.T. Fixing - Lifting sockets type : LWS / LWL / LHD Group 1 & 2 The admissible pull out load (Nsd) can be used with a minimum (picture 2), Edge distance of : 1,5 x total length of the anchor Centre to centre distance of : 3,0 x total length of the anchor The admisseble shear load (Vsd) can be used with a minimum (picture 2) Edge distance of : 2,5 x total length of the anchor centre to centre distance of : 5 x total length of the anchor www.clpt.be 23
TRANSPORT threaded LIFTING and FIXING inserts Reduction factors for small edge distances. Edge distance Nrd Edge distance Vrd Y = 1,2 Y = 1,4 2,5 x L 100% 2,5 x L 100% 100% 100% 2,0 x L 100% 2,0 x L 85% 100% 100% 1,5 x L 100% 1,5 x L 65% 78% 91% 1,0 x L 75% 1,0 x L 40% 48% 56% 0,5 x L 50% 0,5 x L 15% 18% 21% Nrd = admissible pull out force Vrd = admissible shear force Nsd = pull out force Vsd = shear force The reduced admissible shear loads (Vrd) in the direction of the edge can be increased by using additional reinforcement. Y = 1,2x for straigth reinforcement Y = 1,4 x for hairpins (U- bended reinforcement) Extra shear reinforcement has to be used if the appeared shear load is higher than the reduced admissible force. The mentioned loads for inserts are valid for concrete quality B25, for higher quality of concrete the pull out load you can use the factor (Table : 3) Concrete quality B25 B35 B45 B55 B65 Factor 1,00 1,18 1,34 1,48 1,61 Group 3 The new international standard (CEB Bulletin 233 and the Technical Approval of etal Anchors for Use in Concrete 1997) is valid for the concrete qualities B25-B65. The C.L.P.T. Bolt anchor FBA-Z and FBA-S4 meet the requirements mentioned in the standards and can be calculated without any additional tests. Group 4 The Fixing Sockets are especial suited for use in thin prefab panels and where anchors have to take high pull out forces. The minimum edge distance is equal to the minimum required concrete covering. 24
Fixing insert with flat end Zinc-plated finish & cross-hole aterial : Seamless precision tube St 52 Stainless steel available on request. A rebar must be passed through the cross hole to transfer the force into the concrete. Dimensions and safe working loads at concrete strength of 25 N / 2 FIF-ZP zinc plated Permissing load (Kg) Dimensions () L x diam. D g e x f FIF-06-040-ZP 06 100 40 x 11 6,0 6 x 15 FIF-08-040-ZP 08 200 40 x 11 8,2 8 x 15 FIF-08-050-ZP 08 250 50 x 11 8,2 8 x 20 FIF-10-050-ZP 10 350 50 x 13 9,2 10 x 20 FIF-10-060-ZP 10 450 60 x 13 9,2 10 x 25 FIF-12-060-ZP 12 500 60 x 16 10,2 12 x 25 FIF-12-070-ZP 12 600 70 x 16 10,2 12 x 30 FIF-16-070-ZP 16 700 70 x 22 12,2 16 x 25 FIF-16-080-ZP 16 800 80 x 22 12,2 16 x 25 FIF-16-100-ZP 16 1000 100 x 22 12,2 16 x 30 FIF-20-100-ZP 20 1250 100 x 27 14,2 20 x 40 FIF-20-120-ZP 20 1250 120 x 27 14,2 20 x 40 FIF-24-120-ZP 24 1700 120 x 32 14,2 24 x 50 FIF-30-150-ZP 30 2600 150 x 42 17,2 30 x 70 Fixing insert with nailing plate Zinc-plated finish & cross-hole aterial : Seamless precision tube St 52 Stainless steel available on request. A rebar must be passed through the cross hole to transfer the load into the concrete. Dimensions and safe working loads at concrete strength of 25 N / 2 www.clpt.be 25
TRANSPORT threaded LIFTING and FIXING inserts FINP-ZP zinc plated Permissing load (Kg) Dimensions () L x diam. D g e x f FINP-10-045-ZP 10 350 50 x 13 9,2 10 x 20 FINP-10-050-ZP 10 350 50 x 13 9,2 10 x 20 FINP-10-060-ZP 10 350 50 x 13 9,2 10 x 20 FINP-16-080-ZP 16 800 80 x 22 12,2 16 x 25 FINP-16-100-ZP 16 1000 100 x 22 12,2 16 x 30 Fixing insert with bended end Zinc-plated finish & cross-hole aterial : Seamless precision tube St 52 Stainless steel available on request. Dimensions and safe working loads at concrete strength of 25 N / 2 FIB-ZP zinc plated Permissing (*) load (Kg) Dimensions () L x a D e x f FIB-08-030 / 20-ZP 8 200 30 x 20 8 x 16 FIB-10-060 / 25-ZP 10 300 60 x 25 10 x 23 FIB-12-045 / 25-ZP 12 400 45 x 25 16 12 x 23 FIB-12-070 / 30-ZP 12 400 70 x 30 16 12 x 23 FIB-16-080 / 30-ZP 16 950 80 x 30 22 15 x 28 FIB-16-100 / 35-ZP 16 950 100 x 35 22 15 x 28 FIB-20-070 / 30-ZP 20 1250 70 x 30 27 18 x 25 FIB-20-080 / 30-ZP 20 1250 80 x 30 27 18 x 25 FIB-20-100 / 35-ZP 20 1250 100 x 35 27 18 x 25 FIB-24-080 / 35-ZP 24 1450 80 x 35 32 21 x 25 FIB-24-100 / 30-ZP 24 1450 100 x 30 32 21 x 25 26
Fixing bolt anchor aterial : bolt, quality 8.8, untreated. Connector ZP = Steel 52.3, zinc plated. aterial : bolt, quality 8.8, untreated. Connector SS4 = Stainless steel A4 (316 Ti), yield strength min. 640 N / 2 Dimensions and safe working loads at concrete strength of 25 N / 2 FBA-ZP connector, zp Load charget Overall length L Dimensions () D A C FBA-12-100-ZP 12 0,50 100 16 22 36 FBA-12-150-ZP 12 0,50 150 16 22 36 FBA-16-140-ZP 16 0,70 140 21 30 48 FBA-16-220-ZP 16 0,70 220 21 30 48 FBA-20-150-ZP 20 1,20 150 26 38 60 FBA-20-180-ZP 20 1,20 180 26 38 60 FBA-20-270-ZP 20 1,25 270 26 38 60 FBA-24-200-ZP 24 1,80 200 32 45 72 FBA-24-320-ZP 24 2,00 320 32 45 72 FBA-30-240-ZP 30 2,75 240 40 55 90 FBA-30-380-ZP 30 2,75 380 40 55 90 FBA-36-300-ZP 36 300 48 70 110 FBA-36-420-ZP 36 420 48 70 110 FBA-42-300-ZP 42 300 60 72 125 FBA-42-460-ZP 42 460 60 72 125 FBA-SS4 connector, SS316 Ti Load charget Overall length L Dimensions () D A C FBA-12-100-SS4 12 0,50 100 16 22 36 FBA-12-150-SS4 12 0,50 150 16 22 36 FBA-16-140-SS4 16 0,70 140 21 30 48 see table next page. www.clpt.be 27
TRANSPORT threaded LIFTING and FIXING inserts FBA-SS4 connector, SS316 Ti Load range T Overall length L Dimensions () D A C FBA-16-220-SS4 16 0,70 220 21 30 48 FBA-20-150-SS4 20 1,20 150 26 38 60 FBA-20-180-SS4 20 1,20 180 26 38 60 FBA-20-270-SS4 20 1,25 270 26 38 60 FBA-24-200-SS4 24 1,80 200 32 45 72 FBA-24-320-SS4 24 2,00 320 32 45 72 FBA-30-240-SS4 30 2,75 240 40 55 90 FBA-30-380-SS4 30 2,75 380 40 55 90 FBA-36-300-SS4 36 300 48 70 110 FBA-36-420-SS4 36 420 48 70 110 FBA-42-300-SS4 42 300 60 72 125 FBA-42-460-SS4 42 460 60 72 125 Fixing bold plate anchor with bolt and anchor plate aterial : bolt, quality 8.8, Plate St 37, untreated Connector ZP = Steel 52.3, zinc plated, aterial : bolt, quality 8.8, Plate St 37, untreated Connector SS4 = Stainless steel A4 (316 Ti), yield strength min. 640 N/ 2 Dimensions and safe working loads at concrete strength of 25 N/ 2 FBP-ZP connector, zp Load range T Overall length L Dimensions () D A / C e / E FBP-12-047-ZP 12 0,50 47 16 22 / 36 4 / 40 FBP-12-055-ZP 12 0,50 55 16 22 / 36 4 / 40 FBP-16-058-ZP 16 0,70 58 21 30 / 48 5 / 50 FBP-16-075-ZP 16 0,70 75 21 30 / 48 5 / 50 FBP-16-080-ZP 16 0,70 80 21 30 / 48 5 / 50 FBP-20-090-ZP 20 1,25 90 26 38 / 60 6 / 60 FBP-24-110-ZP 24 1,80 110 32 45 / 72 7 / 80 FBP-30-140-ZP 30 2,00 140 40 55 / 90 8 / 95 28
FBP-SS4 connector, SS316 Ti Load range T Overall length L Dimensions () D A / C e / E FBP-12-055-SS4 12 0,97 55 16 22 / 36 4 / 40 FBP-16-075-SS4 16 1,50 75 21 30 / 48 5 / 50 FBP-16-080-SS4 16 1,50 80 21 30 / 48 5 / 50 FBP-20-090-SS4 20 2,00 90 26 38 / 60 6 / 60 FBP-24-110-SS4 24 2,80 110 32 45 / 72 7 / 80 Fixing nailing plate 2 Nailing / Glowing / screwing material : (plastic) ABS FNP-02 plastic ABS & Rd Diam. x thickness D x 2 Colour Quatity Box FNP-02-10 10 50 x 2 white 1000 FNP-02-12 12 50 x 2 black 1000 FNP-02-16 16 50 x 2 green 1000 FNP-02-20 20 50 x 2 red 1000 FNP-02-24 24 50 x 2 yellow 1000 Fixing nailing plate 10 Nailing / screwing material : (plastic) PVC Remark : inimum order quantity FNP-10 plastic PVC Diam. x thickness D x d x 10 Colour Quatity Box FNP-10-12-LR 12 60 / 50 x 10 red 1000 FNP-10-12 12 40 / 30 x 10 orange 1000 FNP-10-16-LR 16 60 / 50 x 10 green 1000 see table next page. www.clpt.be 29
TRANSPORT threaded LIFTING and FIXING inserts FNP-10 plastic PVC Diam. x thickness D x d x 10 Colour Quatity Box FNP-10-16 16 40 / 30 x 10 red 1000 FNP-10-20-LR 20 60 / 50 x 10 blue 500 FNP-10-20 20 55 / 45 x 10 light-green 1000 FNP-10-24-LR 24 80 / 70 x 10 blue 500 FNP-10-24 24 55 / 45 x 10 black 1000 FNP-10-30-LR 30 80 / 70 x 10 black 250 FNP-10-30 30 70 / 60 x 10 green 1000 FNP-10-36-LR 36 110 / 100 x 10 blue 250 FNP-10-36 36 70 / 60 x 12 blue 250 FNP-10-42-LR 42 110 / 100 x 10 green 250 FNP-10-48-LR 48 110 / 100 x 10 whith 250 Universal key FNK Special made for demount the nailing plate FNP material : steel, zinc plated Breakable fixing pin material : Plastic nylon, polyamide 6.6 BFP plastic nylon Hole diam. D Colour Quatity Box BFP- 6 11 6 green 1000 BFP- 8 11 8 blue 1000 BFP- 10 11 10 yellow 1000 BFP- 12 11 12 red 1000 BFP- 16 17 16 black 1000 BFP- 20 17 20 whit 1000 BFP- 24 17 24 blue 1000 30
Working method: 1* Put the fixing Pin TBP into the formwork 2* Screw the anchor / socket into the pin. 3* Remove the formwork, the pin will brake in the formwork. 4* Use the pin into the thread as a protecting plug. Double metric mounting plug material : steel zinc plated No bigger holes in the formwork than strictly necessary! DP zinc plated (A) (B) Thickness (H) Quatity Box DP-12-08 12 8 16 100 DP-16-08 16 8 16 100 DP-20-08 20 8 16 100 DP-24-08 24 8 16 100 DP-30-08 30 8 16 100 DP-36-08 36 8 16 100 DP-42-10 42 10 16 50 agnet basis - steel The magnet to fix threaded Sockets and Inserts aterial : Steel, zinc plated RS Adhesion Kg Dimensions () Tread Diam. (D) Diam. (d) (h) height RS--12 60 12 70 65 12 RS--16 60 16 70 65 12 RS--20 60 20 70 65 12 RS--24 60 24 70 65 12 RS--30 60 30 70 65 12 www.clpt.be 31
PRODUCT RANGE 1 D - Transport threaded lifting and fixing inserts 02 2 D - Transport and lifting Strip anchors. 03 3 D - Transport and lifting Spherical head anchors. 04 4 D - Cast - in Anchor channels and accessories. 05 echanical rebar connection and accessories 06 Sandwich Anchor Systems. 07 Universal magnets and accessories 08 Jda- punching shear reinforcements. 09 Precast specialities All specifications can be changed without prior notice. C.L.P.T. bvba Antwerpsesteenweg 124 / 26 2630 Aartselaar Belgium tel. 0032 ( 0 ) 3-369.11.02 fax. 0032 ( 0 ) 3-369.11.03 e-mail. info@clpt.be www.clpt.be