Front Fork Cartridge Kit Suzuki RM 8 Spare Parts List
Safety Precautions General Warnings The shock absorber/front fork/steering damper is an important part of the vehicle and will affect the stability. Safety Symbols In this manual, mounting instructions and other technical documents, important information concerning safety is distinguished by the following symbols: Read and ensure you understand the information in this manual and other technical documents provided by Öhlins, before using the product. Öhlins Racing AB can not be held responsible for any damage to the shock absorber/front fork/steering damper, vehicle, other property or injury to persons, if the instructions for mounting, usage and maintenance are not followed exactly. After installing the Öhlins product, take a test ride at low speed to ensure your vehicle has maintained stability. If the suspension makes an abnormal noise, or the function is irregular, or if you notice any leakage from the product, stop the vehicle immediately and return the product to an Öhlins Service Centre. The product warranty shall only apply if the product has been operated and maintained in accordance with recommendations in this manual. If you have any questions regarding usage, service, inspection and/or maintenance please contact Öhlins. When working with the Öhlins product, always read the Vehicle Service Manual. The Safety Alert Symbol means: Your safety is involved. The Warning Symbol means: Failure to follow warning instructions can result in severe or fatal injury to anyone working with, inspecting or using the shock absorber, or to bystanders. Caution! The Caution Symbol means: Special precautions must be taken to avoid damage to the shock absorber. The Note Symbol indicates information that is important regarding procedures. Product Specific Warnings This product was developed and designed exclusively for a specific vehicle model and shall only be installed on the intended vehicle model in its original condition as delivered from the vehicle manufacturer. This product contains pressurized nitrogen gas (N ). Do not open, service or modify this product without proper education (authorized Öhlins dealer/distributor) and proper tools. Öhlins Racing AB. All rights reserved. Any reprinting or unauthorized use without the written permission of Öhlins Racing AB is prohibited. Contents Page Figure 1 - Top Cap Assembly, Gas Piston, compression Valve Figure - Outer Tube, Spring Guide, Rebound valve and Shaft Figure - Inner Tube, Seal head and Hydraulic Stop
Figure 1 - Top Cap Assembly, Gas Piston, compression Valve 6 7 Pos Part No Pcs Description Notes 1-1 176-0 1 Top cap 1-008- O-ring 1 8 1-0100-01 Screw 1-008-7 1 O-ring 1-1-0 1 Adj. screw comp. 1-6 0088-0 Ball 1-7 017-01 1 Spring 1-8 017-06 1 Circlip 10 6 1-188-01 Spring guide 1-10 178-0 1 Spring 7 1-11 008-6 1 O-ring 1-1 008-01 1 O-ring 1-1 0107-1 1 X-ring 11 8 1-1 008-7 1 O-ring 1-1 10-10 1 Reservoir piston 1 1-16 017-0 1 Piston ring 1 1 1-17 18-01 1 Adj. rod 1-18 10-01 1 Shaft 1-1 008-6 1 O-ring 1 0 1-0 116-01 1 Adj. needle 1-1 1-01 1 Spring 1-11-01 1 Valve washer 16 1-17-01 1 Rod end 1 1-0068-1 1 O-ring 17 1-01-xx 1 Clamp washer See spec.card 1-6 - - Shim stack 18 1-7 10-1 - Comp. valve 1-8 10-0 1 Check valve shim 1-106-0 1 Check valve spring 1-0 17-0 1 Check valve housing 1-1 008-0 1 O-ring 1 0 1-008-6 1 O-ring 1-17-0 1 Reservoir tube 1-008- 1 Screw 1 1-008- 1 O-ring 1-6 0068-86 1 O-ring 6
Figure - Outer Tube, Spring Guide, Rebound valve and Shaft Pos Part No Pcs Description Notes 1-1 007-07 1 Circlip - 17-0 1 Reservoir nut - 11-11 1 Cyl. tube with stop ring - 11-10 1 Thrust washer - 1-10 1 Spring pusher -6 181-01 1 Spring bushing -7 1-0 Preload washer mm -8 11-01 1 Nut - 01-xx 1 Clamp washer See spec. card -10 - - Shim stack See spec. card -11 10-0 1 Piston ring -1 0068-68 1 O-ring -1 106-0 1 Piston -1 106-10 1 Piston assy -1 - - Shim stack -16 18-0 1 Sleeve -17 17-0 1 Spring -18 01-xx 1 Clamp washer See spec. card -1 1-0 1 Piston holder -0 11-01 1 Washer -1 1-01 1 Spring 6-11-0 1 Adj. needle - 008-6 1 O-ring 7-11-0 1 Adj. shaft - 1-0 1 Shaft 6-6 008-1 O-ring 7 0 8-7 11-01 1 End piece -8 008-7 1 O-ring 1 8 10 11 1 1-0088-0 Ball -0 017-01 1 Spring -1 1-01 1 Adj. screw - 017-06 1 Circlip 1 1 16 17 18 1 0 1
Figure - Inner Tube, Seal head and Hydraulic Stop 1 6 8 10 Pos Part No Pcs Description Notes -1 17-01 1 Top out rubber - 180-01 1 Washer - 008-1 1 O-ring - 18-01 1 L-cup seal - 17-01 1 Bottom cap -6 0106-0 1 Bushing -7 17-01 1 Hydr.stop tube -8 0106-0 1 Bushing - 11-10 1 Hydr.stop piston -10 0011-0 1 Circlip -11 16-10 1 Hydr.stop cyl. -1 008-10 1 O-ring -1 008-1 1 O-ring -1 10-10 1 Base plug -1 10-01 1 Circlip 11 7 1 1 1 1
Öhlins Spare Parts List FGSU 10 Issued 01-0-1 Öhlins Racing AB Your Öhlins retailer: Öhlins Racing AB Box 7 SE-1 7, Upplands Väsby Sweden Phone: +6 (0)8 0 0 00 Fax: +6 (0)8 0 0 80 www.ohlins.com