INSTALLATION INSTRUCTIONS Accessory Application Publications No. AII 26031 2004 ODYSSEY Issue Date AUG 2003 NOTE: You cannot install the subwoofer in a vehicle equipped with both an under seat Navigation Unit and an under seat CD Changer. 2 Cushion tapes PARTS LIST Subwoofer Kit: P/N 08A39-5E1-010 EPT sealer Subwoofer 8 Wire ties Owner s manual Fuse seal Subwoofer Attachment Kit: P/N 08B39-S0X-100A Subwoofer bracket Subwoofer harness 3 Cushions Subwoofer switch TOOLS AND SUPPLIES REQUIRED #2 Phillips screwdriver Flat-tip screwdriver Stubby Phillips screwdriver 8 mm, 10 mm, and 14 mm Combination wrenches 8 mm, 10 mm, and 14 mm Sockets Awl Drill 3 mm drill bit 20 mm Hole saw Isopropyl alcohol Tape measure Center punch Ratchet Torque wrench Shop towel Diagonal cutters Utility knife Wire ties 4 flange bolts, 6 x 12 mm 2003 American Honda Motor Co., Inc - All Rights Reserved. AII 26031 (0308) 08B39-S0X-1A00-91 1 of 16
Illustration of the Subwoofer Installed on the Vehicle RADIO 4. Remove the console panel: Starting from the left side, gently pull along the bottom to release the lower clips, and work toward the top to release all ten clips. Pull out the console panel, unplug the vehicle connectors, and remove the panel. Without Navigation System: DRIVER S UNDER-DASH FUSE BOX 2927050W TAB S (10) INSTALLATION Customer Information: The information in this accessory installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by do-it-yourselfers. RADIO INTERIOR LIGHT CONSOLE PANEL FRONT PASSENGER'S AIRBAG CUT-OFF INDIACTOR IMPORTANT: LX and EX models without navigation: If equipped with the optional CD changer under the driver's seat, the CD changer must be relocated under the passengers seat, in place of the front passenger's under seat storage tray. With Navigation System: NAVIGATION UNIT S (10) 1. Make sure you have the anti-theft code for the radio, then write down the frequencies for the preset buttons. 2. Turn the ignition key to the on position, press the brake pedal, and move the gear selector to the "1" position. 3. Disconnect the negative cable from the battery. HAZARD WARNING FOG LIGHT TAB INTERIOR LIGHT CONSOLE PANEL 2 of 16 AII 26031 (0308) 2003 American Honda Motor Co., Inc - All Rights Reserved.
5. Remove the radio or navigation unit. (Remove bolts, screws. Unplug the connectors and the antenna lead.) Without Navigation System: 6. Remove the fuel lid opener knob. 7. Pry up on the clips, and remove the driver s door sill trim. Be careful not to damage the clips. ANTENNA LEAD RADIO FUEL LID OPENER KNOB BOLT DOOR SILL TRIM With Navigation System: 2N08040W NAVIGATION UNIT SCREW 8. Pull up the door weatherstrip, and unscrew the plastic screw securing the kick panel. Remove the kick panel by pulling it out toward you. PLASTIC SCREW ANTENNA LEAD BOLT KICK PANEL DOOR WEATHERSTRIP 2003 American Honda Motor Co., Inc - All Rights Reserved. AII 26031 (0308) 3 of 16
9. Remove the driver s dashboard lower cover (one self-tapping screw and three clips). On EX model, unplug the in-car temperature sensor, and disconnect the air hose. S (3) 11. Slide the driver's seat fully forward, and remove the rear seat rail cover from the driver s seat by pulling to release the three clips. Connect the battery if necessary. DRIVER S AIR HOSE (EX model only) IN-CAR TEMPERATURE SENSOR (EX model only) S (3) REAR RAIL COVER SENSOR SELF-TAPPING SCREW DRIVER S DASHBOARD LOWER COVER 10. Remove the driver s seat inside seat rail covers. DRIVER S NOTE: If the vehicle is equipped with the optional CD Changer under the driver's seat, continue with Step 12. It will be necessary to move the CD Changer and position it under the passenger's seat. If the vehicle is not equipped with the optional CD Changer, go to Step 34. Removal of the CD Changer Attachment - Driver's Seat 12. Remove the four bolts that secure the driver s seat so that the seat can be tilted back. Take care not to damage the vehicle harness when lifting the driver s seat up. Disconnect harness connectors. INSIDE RAIL COVER BELT (Driver's seat only) CROSS BAR CD BOLTS (Reuse.) Torque: 47 N m (35 lb-ft) (Pull forward.) S (2) BOLTS (Reuse.) Torque: 47 N m (35 lb-ft) LONG WITH 4 of 16 AII 26031 (0308) 2003 American Honda Motor Co., Inc - All Rights Reserved.
13. Remove the four 6 mm flange nuts, and remove the CD Changer. 15. Remove the necessary wire ties and cushion tape, and remove the CD Changer wire harness from under the driver's seat. CUSHION TAPE WIRE TIES RIGHT SIDE RAIL CUSHION TAPE 6 mm FLANGE NUTS FLOOR CARPET WITH (Remove.) LEFT SIDE RAIL CD CHANGER 6 mm FLANGE NUTS 14. Remove the four 6 mm flange bolts, and remove the side rail brackets. 6 x 12 mm FLANGE BOLTS LEFT SIDE RAIL WIRES AIR DUCT BUS CABLE BELT 16. Remove the necessary wire ties and clip, and remove the CD Changer wire harness from the dash. PIPE STAY SHORT WITH PIPE STAY RIGHT SIDE RAIL 6 x 12 mm FLANGE BOLTS RIGHT SIDE RAIL LEFT SIDE RAIL STEERING SHAFT CD CHANGER 2003 American Honda Motor Co., Inc - All Rights Reserved. AII 26031 (0308) 5 of 16
Installing the CD Changer Attachment - Passenger's Seat 17. Pry up on the clips, and remove the passenger's front door sill trim. Be careful not to damage the clips. 19. Remove the right and left glove box stops, then lower the glove box all the way down, and let it hang by the hinges. GLOVE BOX STOP DOOR SILL TRIM Lower down. GLOVE BOX 20. Remove the passenger's seat inside rail covers. 18. Pull up the door opening trim, and remove the plastic screw securing the front passenger's kick panel. Remove the kick panel by pulling it out toward you. PASSENGER'S PLASTIC SCREW INSIDE RAIL COVER KICK PANEL S (Pull foward.) DOOR OPENING TRIM 6 of 16 AII 26031 (0308) 2003 American Honda Motor Co., Inc - All Rights Reserved.
21. Remove the rear seat rail cover from the passenger's seat by pulling to release the three clips. PASSENGER S 23. If equipped, remove the under seat storage tray and the under seat storage tray bracket from the passenger's seat (two self-tapping screws). Set the storage tray aside; it will not be reused. PASSENGER S REAR RAIL COVER UNDER STORAGE TRAY UNDER STORAGE TRAY 22. Remove the four bolts that secure the passenger's seat side rails to the floor. DRIVER Installing the Seat Rail Brackets - Passenger's Seat 24. Position the left seat rail bracket on the passenger's seat left side rail, and align the two holes in the bracket with the two holes in the side rail. Attach the bracket with two 6 x 12 mm flange bolts. Repeat to install the right side rail bracket. 6 x 12 mm FLANGE BOLTS BOLTS BOLTS LEFT SIDE RAIL RIGHT SIDE RAIL LEFT SIDE RAIL RIGHT SIDE RAIL RIGHT SIDE RAIL 6 x 12 mm FLANGE BOLTS LEFT SIDE RAIL 2003 American Honda Motor Co., Inc - All Rights Reserved. AII 26031 (0308) 7 of 16
Routing the CD Changer Harness - Passenger's Seat 25. Turn over the floor carpet. Route one end of the CD Changer harness under the carpet and floor heater duct toward the cutout opening in the carpet. 28. Route the CD Changer harness up the kick panel area, along the glove box frame and over to the audio unit opening. HOLE SHORT WIRE TIE WITH CUSHION TAPE 360 mm CD CHANGER CARPET CUTOUT FLOOR CARPET STEERING BEAM HANGER CD CHANGER FLOOR HEATER DUCT WIRE TIES 26. Pull the harness out through the carpet opening about 360 mm from the cutout. 27. Route the other end of the harness along the passenger's door sill area. Secure the CD harness to the vehicle harness with two wire ties in the areas shown. S 29. Attach the short wire tie with clip to the hole in the steering beam hanger, and secure the CD Changer harness with this wire tie. Wrap one cushion tape around the harness above the wire tie to protect it from the edge of the steering beam hanger. 30. Secure the harness to the glove box frame with three wire ties in the areas shown. 8 of 16 AII 26031 (0308) 2003 American Honda Motor Co., Inc - All Rights Reserved.
31. Route the CD Changer harness over the center dashboard stay and out through the audio opening. The cable should be the same length as the audio unit connector. CENTER DASHBOARD STAY Installing the Subwoofer - Driver's Seat 34. Remove the four bolts that secure the driver s seat so that the seat can be tilted back. Take care not to damage the vehicle harness when tilting the driver s seat back. Remove the wire tie with clip from the floor. DRIVER S BOLTS (4) AUDIO UNIT CD CHANGER Same distance as audio unit. 32. Place the CD changer on the side rail brackets, and install the four 6 mm flange nuts. Tighten the nuts securely. 35. Remove the wire tie with clip from the floor as shown. Do not remove the wire tie from the harness at this time. 36. Using a utility knife, make three 40 mm slits in the floor carpet as shown. Use care not to damage the wire harnesses concealed under the floor carpet. The existing flap and the new cutout become one large opening. DRIVER S RIGHT SIDE RAIL 6 mm FLANGE NUTS (Move to the end of the slit.) 40 mm 40 mm LEFT SIDE RAIL 6 mm FLANGE NUTS 40 mm OPENING in FLOOR CARPET Make a cut in the floor carpet. 2927061W 33. Reinstall the passenger's seat and torque the four seat mounting bolts to 47 N m (35 lb-ft). 37. Reposition the two vehicle harnesses rearward through to the end of the new slit you made. 2003 American Honda Motor Co., Inc - All Rights Reserved. AII 26031 (0308) 9 of 16
Routing the Subwoofer Harness 38. Turn over the floor carpet. Route the subwoofer harness under the floor carpet and pull the subwoofer harness 8-pin connector out through the slit in the floor carpet you made in step 35. 39. Adjust the length of the subwoofer harness so that the distance from the slit in the floor carpet to the tip of the subwoofer harness 8-pin connector is 650 mm. 42. Route the subwoofer harness up to the driver s under-dash fuse/relay box. 43. Secure the subwoofer harness to the vehicle harness with three wire ties in the areas shown. DRIVER S UNDER-DASH FUSE BOX FLOOR CARPET (Turn over.) 650 mm 8-PIN (Pull out through the slit in the floor carpet.) HOOD OPENER SLIT 40. Route the other end of the subwoofer harness forward toward the dashboard along the vehicle harness. 41. Using an isopropyl alcohol, thoroughly clean the areas where the cushion tapes will attach. Secure the subwoofer harness to the floor panel with two cushion tapes in the areas shown. 44. Attach the fuse seal ( OPTION 7.5A ) to the fuse holder on the subwoofer harness, and plug the subwoofer harness 6-pin connector into the appropriate socket of the driver s under-dash fuse box as shown. DRIVER S 6-PIN UNDER-DASH FUSE BOX FUSE SEAL ( OPTION 7.5A ) FLOOR CARPET FUSE HOLDER CUSHION TAPE Plug in the subwoofer harness 6-pin connector here. 10 of 16 AII 26031 (0308) 2003 American Honda Motor Co., Inc - All Rights Reserved.
45. If another harness 6-pin connector is already plugged into the driver s under-dash fuse box socket, unplug that connector and plug it into the optional 6-pin connector taped to the harness. DUMMY (Remove and discard.) OTHER 6-PIN SUB WOOFER 6-PIN 6-PIN taped to 47. Route the subwoofer harness above the steering column and toward the center console panel opening. Secure the harness to the vehicle harness with two wire ties. Do not attach the subwoofer harness to the SRS harness. STEERING COLUMN 46. Secure the subwoofer harness to the vehicle harness with a wire tie. DRIVER S UNDER-DASH FUSE BOX 2003 American Honda Motor Co., Inc - All Rights Reserved. AII 26031 (0308) 11 of 16
48. Route the subwoofer harness and connectors over the in-car temperature sensor air hose (transparent corrugated tube) and out through the center console panel opening. IN-CAR TEMPERATURE SENSOR AIR HOSE Installing the Subwoofer Bracket 50. Get the subwoofer and bracket. Remove and save the four screws from the bottom of the subwoofer. SCREW (Reuse.) 2930010W 20-PIN 51. Using isopropyl alcohol, thoroughly clean the areas where the cushions will attach. Attach the three cushions to the subwoofer in the areas shown. 2-PIN 20-PIN 20-PIN S CUSHION 49. Route the subwoofer harness 2-pin connector out through the small switch opening as shown: Connect the subwoofer harness 20-pin connector to the vehicle 20-pin connector. Secure the subwoofer harness to the vehicle harness with the wire tie. Bundle the excess harness under the dash and secure it using one wire tie. Cut off the excess part. 2930020W 12 of 16 AII 26031 (0308) 2003 American Honda Motor Co., Inc - All Rights Reserved.
52. Position the subwoofer on the subwoofer bracket, and reinstall the four screws you removed. 54. Connect the subwoofer harness: Power Seat Equipped Model: Wrap the EPT sealer around the subwoofer harness. Connect the 8-pin connector of the subwoofer harness to the subwoofer. Locate the wire tie with clip removed in step 12, and attach the new wire tie with clip about 10mm in front of the existing clip. Push the new clip into the hole in the subwoofer bracket to secure the vehicle harness. Cut the wire tie with clip removed in step 12 being careful not to damage the vehicle harness. Reinstall the seat with the four seat bolts, and torque the bolts to 47 N m (35 lb-ft). Slide the seat back and forth to verify that wire harnesses are not pinched or stretched. SCREW (Reuse.) 2930030W 53. Attach the subwoofer assembly on top of the seat bracket with the four 6 x 12 mm flange bolts from the attachment kit. EPT SEALER EPT SEALER Wrap the EPT sealer around the subwoofer harness. BOLT (reused) Torque 47 N m (35 lb-ft). 6 x 12 mm FLANGE BOLT BOLT (reused) Torque 47 N m (35 lb-ft). NEW WITH 10 mm 2930040W EXISTING WITH 2003 American Honda Motor Co., Inc - All Rights Reserved. AII 26031 (0308) 13 of 16
NonPower Seat Equipped Model: Wrap the EPT sealer around the subwoofer harness. Connect the 8-pin connector of the subwoofer harness to the subwoofer. Cut the wire tie with clip removed in step 12 being careful not to damage the vehicle harness. Secure the vehicle harness to the vehicle pipe with one wire tie. Reinstall the seat with the four seat bolts, and torque the bolts to 47 N m (35 lb-ft). Slide the seat back and forth to verify that the wire harnesses are not pinched or stretched. Installing the Subwoofer Switch 55. Using a measuring tape and an awl, mark the console panel as shown. Lightly punch the mark with a center punch. 20 mm HOLE SAW AWL EPT SEALER EPT SEALER Wrap the EPT sealer around the subwoofer harness. WIRE TIE PIPE 56. While wearing eye protection, drill a 20 mm hole through the center-punched mark: First drill a pilot hole with a 3 mm drill bit, then finish with a 20 mm hole saw. Remove all burrs. 30 mm 13 mm 57. Install the subwoofer switch in the hole you just drilled in the console panel. BOLTS (4) (Reuse.) Torque: 47 N m (25 lb-ft) CONSOLE PANEL (Be careful not to damage the vehicle harness.) WITH 2930062W 14 of 16 AII 26031 (0308) 2003 American Honda Motor Co., Inc - All Rights Reserved.
58. Connect the subwoofer harness connector and the antenna lead into the rear of the radio or navigation unit, then slide it into the console panel opening. Tighten the bolts or screws securely. Without Navigation System: 59 Hold the console panel near the console opening, and connect the subwoofer harness 2-pin connector to the subwoofer switch. 60. Connect the vehicle connectors to the console panel, and reinstall the console panel. Without Navigation System: ANTENNA LEAD RADIO INTERIOR LIGHT CONSOLE PANEL 20-PIN BOLT SUB WOOFER 2-PIN With Navigation System: With Navigation System: NAVIGATION UNIT SCREW FOG LIGHT ANTENNA LEAD 20-PIN BOLT 2-PIN CONSOLE PANEL HAZARD WARNING FOG LIGHT INTERIOR LIGHT 2003 American Honda Motor Co., Inc - All Rights Reserved. AII 26031 (0308) 15 of 16
61. Check that all wire harnesses and cables are routed properly and all connectors are plugged in. 62. Reconnect the negative cable to the battery. 63. Enter the customer s radio anti-theft code and reset the radio station presets. 64. Reset the clock. 65. Check the operation of the Subwoofer according to the Owner s Manual supplied with the unit. 66. Reinstall all removed parts. NOTE: Whenever the battery is disconnected, the driver s AUTO window function is disabled. 67. Start the engine. Push down on the driver s window switch until the window is fully open. 68. Pull up on the driver s window switch to close the window completely, then hold the switch for a second or two more. 69. Test the AUTO window function. 70. Do the PCM idle learn procedure. Mark sure all electrical items are turned off. Start the engine. Hold the engine speed at 3,000 rpm with no load (in Park or Neutral) until the radiator fan comes on. Let the engine idle for about 5 minutes with the throttle fully closed and with all electrical items off. NOTE: If the radiator fan comes on during this step, the time it operates must not be included the 5 minutes. To replace the fuse: Open the lid of the fuse holder taped to the subwoofer harness, remove the old fuse, and install a new 7.5A fuse. FUSE HOLDER FUSE HOLDER FUSE (7.5A) 16 of 16 AII 26031 (0308) 2003 American Honda Motor Co., Inc - All Rights Reserved.