Dr. Charles Kim. EcoCar Team 2 (R.E.V)

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EECE 401 Senior Design I Department of Electrical and Computer Engineering Howard University Dr. Charles Kim EcoCar Team 2 (R.E.V) Katrelle Jones, Seitu Brathwaite, Tarik Wright, Derrick Rumbolt, D Angelo D Woods, Funmi Oludaiye

Introduction Background Problem Statement Design Requirements Hybrid Architecture University Level Research Main Approach Rapid Control Prototyping HIL Testing Tasks & Deliverables Conclusion Q&A

Current Issues Foreign Energy Dependency Rising prices of petroleum/crude oil Carbon Emission effect on the environment Federal Laws mandating increased fuel economy

Problem Statement EcoCar Next Challenge Year 1 of 3: Design Simulink Model of control strategy for Hybrid vehicle Download control strategy to target prototype controller Conduct Hardware-in-the Loop tests on control strategy

Performance: Design Requirements Design control strategy by DOE specifications for Software in the Loop testing by the end of Fall 2008. Complete Rapid Control Prototyping by January 30, 2009. Complete HIL testing by March 5 2009. Compliance: Must meet ISO 11898 (Section 1-5) 1 requirements for high- speed CAN applications. Must meet ISO 11519 (Section 1-3) 1 requirements for low- speed CAN applications.

Safety: Design Requirements Battery Disconnect Module (BDM) engages: Airbag deployment Isolation fault detection High Voltage Interlock Loop (HVIL) Diagnostic code indicating system fault Ignition off Manual Disconnect

Hybrid Model Architecture ARCHITECTURE OF HEVs PARALLEL HEV he propulsion power may be supplied by the ICE alone, by the electric motor, or by both. More efficient than series SERIES HEV Needs three propulsion devices, the ICE, the generator, and the electric motor. Relatively low efficiency Fig 1. Architecture of parallel HEV Fig 2. Architecture of series HEV SERIES-PARALLEL HEV Incorporates features of both series and parallel HEV s Most efficient

Main Approach GM 2-ModeTransmission2 5 Vehicle Modes: Ignition start Acceleration Cruise Deceleration Engine Shut-off Sensors Torque Output System Overview

Main Approach Safety is key Priority Controllers error-check each other Supervisory controller oversees mode switching Secondary controller oversees battery state and BDM CAN 1 CAN 2 Overview of Dual Controller Approach

Rapid Control Prototyping Pre-HIL step SimuLink model Downloaded to dspace micro- auto box Extensive C-coding C NOT required

Hardware in the Loop WHY HIL?? Enable Simultaneous Engineering Simulate desired conditions Dangerous situations are NO-RISK!! Reduce time and COST!!

University Approaches University of Wisconsin Control Strategy: Present battery state Driver inputs to CIDI Engine Output: Signal from gas pedal to controller with a torque output from engine Virginia Tech Control Strategy: Split Parallel Architecture (SPA) Power-train request higher negative torque increasing the charge on the battery and reducing fuel dependency Output: Less weight lowers fuel in-take Vehicle operation modes

Deliverables Hardware in the Loop tested Control Strategy. Prototype Control Strategy downloaded into dspace Micro- Autobox. Detailed notes on design and results from testing.

Tasks Description Duration (Days) Start End Choose Power-train Architecture 30 Develop Block Diagram for Control Logic Develop SimuLink Model of Control Strategy Software in the Loop testing of Control Strategy 14 Wednesday October 1, 2008 Wednesday November 1, 2008 13 Monday November 17, 2008 16 Rapid Control Prototyping 14 Hardware in the Loop testing Monday December 1, 2008 Wednesday January 7, 2009 34 Monday January 26, 2009 Tuesday October 30, 2008 Wednesday November 14, 2008 Friday November 30, 2008 Wednesday December 17, 2008 Wednesday January 21, 2009 Tuesday Friday February 30, 2009

Conclusion Eco-car car Next Challenge sponsored by GM & DOE GM 2-Mode 2 Transmission Architecture chosen Already identified 5 Vehicle Operating Modes Using 2 Controllers for enhanced communication, safety and fault checking SIL testing completed by Fall 2008. RCP completed January 26, 2009. HIL completed by February 30, 2009.

Questions?