Customized drive solutions Altivar 680 low-harmonic drive system 150 900 hp ND/125 700 hp HD altivardrives.com
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altivardrives.com 3 What will you get with drive systems? Whatever you need simple packaged drives or complex drive solutions adapted to your requirements Schneider Electric Altivar TM drive systems will cover all your needs. We listen closely. Working with our expert drive specialists, you can refine your requirements: Application characteristics and necessary motor performance Environmental conditions and requested standards Integration into control systems and safety concepts to save energy and reduce costs 100% flexibility to build drives according to your needs. We provide an optimized solution. You receive a comprehensive proposal: Detailed and fast quotation, including mechanical and electrical documentation On-site analysis by measurement and simulation Identification of opportunities to save energy and reduce costs We deliver your customized drive systems ready to use. You will receive your drive solution on schedule and manufactured according to your specifications Fully tested, with parameters adapted to the integrated functions Short lead time thanks to the modular design Fast and simple commissioning -30% planning time thanks to modular assembly system.
4 altivardrives.com Single drive systems Our drive systems are enclosure units with built-in frequency inverters to control the speed of asynchronous or synchronous motors. The modular construction makes it possible to adapt the enclosure unit to your particular requirements. -20% space needed compared to previous range. 60% energy savings at standby using innovative stop-and-go operation. Compact design Less space required in the control room Generous connecting area for power cables Easy access to all components Control panel for numerous options The energy-saving drive solution Up to 60% energy savings without additional costs Intelligent control of internal fans, depending on the operation Optimal energy efficiency over the entire life cycle Logging and graphic presentation of absorbed power Absorbed power Run Energy saving Reduced consumption by stop-and-go function Conventional consumption Stop Ready
altivardrives.com 5 World s first three-level low-harmonic drive This new technology reaches a total harmonic distortion (THD(i)) of ~ 2%, and fulfills the requirements of the IEEE 519 standard for THD(i) < 5%, in the event of distorted mains. 3-Level technology Extended motor lifetime with three-level concept Significantly reduced voltage load in the motor compared to the classic two-level, low-harmonic drives helps to extend the motor s lifetime. Reduced losses with three-level concept Compared to classic low-harmonic drives, the switching frequency is increased and the current load is reduced, resulting in significantly reduced losses in the whole system. Three-level concept M Compact dimensions thanks to three-level concept The compact dimensions of the integrated filter components offer a significant advantage. Due to the increased switching frequency, the filter dimensions can be almost halved. Reliable operation with generator applications Stable operation when being powered by a generator. During operation, these drive systems have nearly sinusoidal input current waveforms with a unity power factor. Current harmonics measured at the terminals during full load testing showed to be around 2%. ATV680 full load input current waveform with generator-supplied power.
6 schneider-electric.com/drives altivardrives.com ATV680 Output filter Inverter module (behind panel) Rectifier module (behind panel) Fans Circuit breaker Line reactor
altivardrives.com 7 ATV680 Three-level architecture with common mode suppression S 1 S 3 S 5 RBS 1 RBS 2 +Ud /2 0 +Ud L1 L2 L3 RBS 3 RBS 4 RBS 5 RBS 6 Ud 0 S 2 S 4 S 6 C F -Ud /2 0 -Ud 519 Newest three-level architecture Total current distortion factor THD <<5% Improved lifetime of the motor due to reduced voltage load Less heat losses compared to the classic AFE architecture Compact dimensions due to optimized filter components
8 altivardrives.com Overall features Access to real-time data QR codes to access support Innovative tools and diagnostics Powerful user interfaces Flexible communications Easy-to-maintain designs Full array of support services Built-in pump protection functions Multiple configurations and options
altivardrives.com 9 Targeted applications Altivar Process drive systems are tailor-made to meet the specific needs of your market. Mining, Minerals & Metals Highest level of protection for harsh environments Lower maintenance costs Smooth motor start reduces mechanical stress Low noise level Oil & Gas Low harmonic drive systems for weak power supply systems Low-voltage solutions for medium-voltage applications Solutions for installations with very long motor cables Energy Complete integration into the plant control network processes Wide range of fieldbus connections Better cost control of energy-intensive applications Replaces older hydraulic and mechanical controls Water & Wastewater Reduced energy consumption Accurate flow, pressure, and level control Reduced life cycle costs Extended equipment life Integrated pump curves Monitoring of pump efficiency Hoisting Common DC-bus structure Energy feedback into the power supply system Torque boost, even at zero speed, for safe and reliable brake control Extended lifetime thanks to specialized, smooth hoisting functions
10 altivardrives.com Specifications ATV680 low-harmonic drive system 150 900 hp normal duty (ND) Technical characteristics Electrical specifications Environmental specifications Input voltage 460 VAC ± 10%, three phase Storage temperature -13 to +149 ºF (-25 to +65 ºC) Short circuit current rating (AC symmetrical) 100 ka Control voltage 24 VDC, 115 VAC + 10% (control power transformer included) Displacement power factor Input frequency 60 Hz ± 5% Output voltage Galvanic isolation Output frequency range of power converter Torque/overtorque Current (transient) Switching frequency Unity power factor (above 30% rated power) (in AFC operation mode) Three-phase output, maximum voltage equal to input voltage Galvanic isolation between power and control (inputs, outputs, and power supplies) 0.1 500 Hz (factory setting of 60 Hz) ND: 110% of nominal motor torque for 60 s Heavy duty (HD): 150% of nominal motor torque for 60 s ND: 110% of drive rated current for 60 s HD: 150% of drive rated current for 60 s Selectable from 0.5 8 khz Factory setting: 2.5 khz The drive reduces the switching frequency automatically in the event of excessive heat sink temperature Process drives without bypass are available up to 700 hp HD/ 900 hp ND. The following are standard features for process drives without bypass, when no options are ordered: Disconnect handle with lockout/tagout provisions Door-mounted keypad holder and display One form C tripped relay Two form A sequence relays Six programmable digital inputs Two programmable digital inputs/pulse inputs Standard color RAL735 Class 10 overload protection Controller programming Acceleration (ACC): 10 s Deceleration (DEC): 10 s Low speed (LSP): 3 Hz Operating temperature 125 700 hp HD, 150 900 hp ND 460 V Humidity Altitude Enclosure Pollution degree +14 to +122 ºF (-10 to +50 ºC) Below 32 ºF (0 ºC) with additional enclosure heating, above 104 ºF (+40 ºC) with derating 95% with no condensation or dripping water, conforming to IEC 60068-2-78 3,300 ft (1000 m), without derating, derating of the current by 1% for each additional 330 ft (100 m) Up to 6,561 ft. (3000 m) maximum Up to 12,467 ft. (3800 m) maximum (TN, TT, or IT systems only no comer grounded delta systems allowed) 125 250 hp: up to 15,747 ft. (4800 m) maximum (TN/TT systems only no delta connected systems allowed) Above 250 hp: up to 13,123 ft. (4000 m) maximum (TN/TT systems only no delta connected systems allowed UL Type 1: General indoor (ventilated); UL Type 12: Indoor dust-tight (ventilated) Pollution degree 2 (Type 1) or 3 (Type 12) per NEMA ICS-1 Annex A and IEC 61800-5-1 Operational test vibration Conforming to IEC/EN 60068-2-6 1.5 mm at 3 10 Hz, 0.6 g at 10 200 Hz 3M3 conforming to IEC/EN 60721-3-3 Transit shock test Conforming to National Safe Transit Association and International Safe Transit Association test for packages Operational shock Conforming to IEC/EN 60068-2-27 4 g for 11 ms 3M3 conforming to IEC/EN 60721-3-3 Codes and standards UL Listed per UL 508A IEEE519 compliant Conforms to applicable NEMA ICS, NFPA, and IEC standards; Manufactured under ISO 9001 standards
altivardrives.com 11 Technical characteristics Operation and control Protection Maximum current Speed reference ND: 110% for 60 seconds per 10 minutes HD: 150% for 60 seconds per 10 minutes AI1: 0 10 V, Impedance = 30 kω. Can be used for speed potentiometer, 1 10 kω. AI2 Factory setting: 4 20 ma. Impedance = 242 kω (reassignable, X-Y range with graphic display terminal) Motor and pump: Thermal overload Drive system: Class 10 electronic overload protection (drive) Class 20 bypass overload protection (drive with bypass) Frequency resolution in analog reference 0.1 for 100 Hz (11 bits) Overcurrent protection An overcurrent protection device provides Type 1 coordination to the short-circuit current ratings Harmonics Less than 5% TDDi Overtemperature protection Protection if heat sink temperature exceeds 185 ºF (85 ºC) Speed regulation Efficiency Reference sample time Acceleration and deceleration ramps V/f control: Equal to the motor s rated slip. Sensorless flux vector control (SFVC): 10% of the motor s rated slip from 20 100% of nominal motor torque 96% (or greater) at full load typical, assuming minimum motor efficiency of 88% 2 ms ± 0.5 ms Drive: 0.1 999.9 s (definition in 0.1 s increments) Functional safety: Functional safety of the drive The function Safe Torque Off (STO) allows a controlled shutdown as well as a switch-off of the power supply when at a standstill It also helps prevent any unintended start of the motor according to ISO 13849-1, performance level PL e, according to IEC/EN 61508 safety integrity level SIL 3 and IEC/EN 61800-5-2. Graphic display terminal Self-diagnostics with trip indication messages in three languages. Refer to bulletin EAV64318, Altivar Process Programming Manual, available online at www.schneider-electric.com Response time 100 ms at STO
Configured to order Catalog number example: ATV680C13T4N2ANWANN ATV680 C13 T4 N 2 A N W A A N A G K Product line (utility) 660 ATV660 drive system 960 ATV960 drive system Product line (industry) 960 ATV960 drive system 980 Regen ND values Code HP at 460 V U07 1 U15 2 U22 3 U40 5 U55 7.5 U75 10 D11 15 D15 20 D18 25 D22 30 D30 40 D37 50 D45 60 D55 75 D75 100 D90 125 C11 150 C13 200 C16 250 C20 300 C25 400 C31 500 C40 600 C50 700 C63 900 Voltage T4 460 V HD values Code HP at 460 V U15 1 U22 2 U30 3 U55 5 U75 7.5 D11 10 D15 15 D18 20 D22 25 D30 30 D37 40 D45 50 D55 60 D75 75 D90 100 C11 125 C13 150 C16 200 C20 250 C25 300 C31 400 C40 500 C50 600 C63 700 2 UL (default) 6 cul N Normal duty (default) H Heavy duty Enclosure G Type 1 (default) A Type 12 H Type 3R (<150 hp) Power circuit W W/O bypass (default) Y Bypass (<300 hp) Harmonic mitigation N None (default) A 5% line impedance M Harmonic filter Comms options N None A Profibus DP B CANopen daisy chain C DeviceNet D CANopen sub-d9 E CANopen open style F Profinet Light options N None A Red pwr on, Yell trip gr AFC run, Yell auto B Red pwr on, Yell trip gr AFC run Control options N Prewired for HOA A HOA, Speed pot (default) B HOA, Speed pot, Start-Stop Misc options N None A Ethernet port on front door (PC/iPad) B Line contactor C Drive I/O extension D Drive extended relay module (3 NO) E 1 10 V auto speed reference F 1 NO auxiliary auto mode contact G Type 1 SPD 40 k H Type 2 SPD 80 k J Not assigned K Additional 150 VA control power transformer L Push-to-test pilot lights M Not assigned P Permanent wire markers (sleeve type) Q Trip reset button R Not assigned S 50 ºC 125 hp and below T Service switch U Top entry cubical (150 hp and above) V Assembled in U.S. (60 hp and below) W Not assigned X DV/DT filter Schneider Electric 8001 Knightdale Blvd. Knightdale, NC 27545 USA Customer Care Center Tel: 888-778-2733 www.schneider-electric.com December 2016 2016 Schneider Electric. All Rights Reserved. Schneider Electric Life Is On and Altivar are trademarks and the property of Schneider Electric SE, its subsidiaries, and affiliated companies. All other trademarks are the property of their respective owners. 998-19696726_GMA-US_A This document has been printed on recycled paper