Hybrid Slip Rings + ELECTRIC HighPerformance Power, Signal and Media Transmission
COMPACT SLIP RINGS content Our other available catalogues: COMPACT SLIP RINGS SOLUTIONS (General catalogue) (5 pages) CAPSULATED MINIATURE SLIP RINGS AUTOMATION SLIP RINGS THROUGHBORE SLIP RINGS PANCAKE SLIP RINGS with Housing without Housing SEPARATE SLIP RINGS FASTON SLIP RINGS MINIATURE HYBRID SLIP RINGS ( pages) (3 pages) ( pages) ( pages) ( pages) ( pages) ( pages) THE COMPANY SLIP RINGS TECHNOLOGY SLIP RINGS APPLICATIONS HYBRID SLIP RINGS, Ethernet + Electric RXETH00 Series RXETH Series RXETH0 Series RXETH5 Series 0 RXETH3 Series RXETH50 Series HYBRID SLIP RINGS Ethernet + Electric HYBRID SLIP RINGS USB + Electric HYBRID SLIP RINGS Fiber Optical + Electric (3 pages) (30 pages) ( pages) CUSTOMIZED SLIP RINGS NOTES 3 REQUEST FORM 33 HYBRID SLIP RINGS Coax + Electric (0 pages) HYBRID SLIP RINGS HDSDI (0p)+ Electric ( pages) rotarx miniature slip rings www.rotarx.com 3
The Company Quality and Safety Offices of our Headquarters Hamburg BCOMMAND was founded in 995. Since more than 0 years the company has put its focus on production and sales of electro technical components to all parts of the globe. Our technical expertise guarantees the right solution for your applications. In the early years BCOMMAND focused on electromechanical control solutions mainly for the national crane market. Throughout the years the sales area was widened to many international countries and the second main product focus became wind power technology. The company started developing and manufacturing of special limit switches for wind turbines which are still one of the major product lines today. Production & Warehouse Since more than years the company is certified according to DIN EN ISO900:05 by TÜV in Germany. All management and production processes are created and approved according to international standards. Especially a flexible production structure allows short delivery times also for small volume orders or prototypes. The purchasing organization of BCOMMAND is internationally targeted. Raw material and production components are sourced from bestrated suppliers worldwide. A network of specialists for all materials is available for developing the best solution for the customers requirements resulting in a perfect fitting product for all individual projects. After more than years of growth and success with electromechanical products, another different technology division was established: electrical transmission technology. Due to many analogies with electromechanical products and many skilled engineers the new technology focus for transmission of power and signals had been implemented. QUALITY MANAGEMENT Certification 07 In the beginning the products for electrical transmission technology included simple slip rings for transmitting small power ratings from fixed to rotating parts into machines. Today, in times of Industry.0 and industrial networks, the program contains more than 0.000 possible solutions with combined power and signal transmission, highfrequency solutions, different housing types and superminiature solutions. CONTACT BCOMMAND GmbH Gruetzmuehlenweg 339 DE Hamburg T. +9 0530950 F. +9 053095 E. info@rotarx.com W. www.bcommand.com www.rotarx.com BCOMMAND has an international sales network of distributors and sales partners for all regions. Some of the distributors even offer spare parts or series demand products from their own stock in the different countries. All activities at BCOMMAND are focused on customer satisfaction. Creating perfectfitting technical solutions with best quality for markedbased prices this is our passion. rotarx miniature slip rings www.rotarx.com 5
Slip Rings Technology Slip rings are essential electromechanical parts of commercial or industrial machinery. They have to ensure TOTAL QUALITY CONTROL transfer of data, media, energy and electrical signals in best possible conditions. This can only be realized by combination of a targeted design process, selection of best raw materials, professional production conditions, 0% quality control and skilled assembling on customer side. PREMIUM ENGINEERING High production depth is the key to total quality control. Therefore BCOMMAND has established extended electrical and mechanical production capabilities. Different automatic and semiautomatic multiple axis CNC machining centers, grinding machines, milling machines and coating machines offer a wide range of mechanical options during production process. Only experts with longterm knowledge are operating our machinery in order to grant best quality products for our customers. With many years experience and a deep knowledge of all relevant engineering disciplines, BCOMMAND engineering team can provide fast and innovative design solutions for customers around the world. Our engineers are constantly developing new designs and use new materials across a wide spectrum of diverse environments. In order to ensure only premiumquality products BCOMMAND is able to undertake following tests in our inhouse laboratory: Humidity Test Temperature Test Protection Degree Test Vibration / Shock Test High Pressure / Vacuum Test Torque Test High Voltage Test Large Current Test Salt Spray Test Load Test Electrical Noise Test Contact Resistance Test Lifetime Test Insulation Test Frequency Test Friction Test FLEXIBILITY For BCOMMAND flexibility is not just a word, it is the basis of our organization. Flexible sales and R&D structures with capacity for extensive project inquiries from our customers are as well allocated as flexible production structures with highvolume series production and also fasttrack options for small volume orders. INNOVATION The willingness of lifelonglearning and permanent interest in new technological trends sets our engineering team apart. Industrial communication and electrical complexity of everyday life have moved to a new level and they are still developing fast. We keep an eye on all new technologies, new applications, new materials and forwardlooking innovations which can improve or reinvent our products. rotarx miniature slip rings www.rotarx.com 7
Slip Rings Applications WIND POWER TECHNOLOGY AEROSPACE TECHNOLOGY Small Wind Turbines MultiMWTurbines Signal & Power Transmission Drones Radars Thermal Imaging ROBOTIC TECHNOLOGY CAMERA TECHNOLOGY Production Robots Inspection Robots Packaging Robots TVCameras Security Cameras Inspection Cameras CRANE TECHNOLOGY AMUSEMENT TECHNOLOGY Post Cranes Tower Cranes Mobile Cranes Pendulum Rides Observation Wheel MerryGoRound PACKAGING TECHNOLOGY STAGE TECHNOLOGY Packaging Robots Filling Machines Capping Machines Rotating Stages Rotating Lights Revolving Platforms rotarx miniature slip rings www.rotarx.com 9
DESCRIPTION & SPECIFICATIONS RXETH Series PRODUCT CODE RX AAA BB C DD E FF GGG S 3 5 7 Example: RXETH5QS00S () Hybrid Slip Ring Ethernet+Electric with () Inner Diameter approx. 5mm, (3) Ethernet Channel, () Common Quality Version, (5) Power transmission A, () rings for power transmission, (7) rings for signal transmission, () Standard Version Series ETH Hybrid Slip Rings Ethernet + Electric Inner Diameter From.7mm to 50mm (see drawings for details) 3 Number of Ethernet channels or QS Common Quality Version Quality Level QI Industrial Quality Version (see specifications for details) 0 No Power transmission Power transmission A Power transmission A 5 Power Level 3 Power transmission 0A X Power transmission not possible for this type Number of Power Circuits From rings to rings 7 Number of Signal Circuits From rings to rings S Standard Version C Customized Gigabit Transmission Signal & Power Long Life In modern industrial environment and automation technology many machines and devices are communicating via industrial networks. Often safety relevant information is passed through these networks and therefore reliable slip ring technology is demanded. Our hybrid slip rings combine normal signal and power transmission with or Ethernet lines inside one housing. The Ethernet lines are all suitable for /0/bit transmission and already equipped with RJ5 connectors for plug and play usage. CAT5E, CAT or CAT7E cables can be selected by the customer. All components are selected for stable performance, no packet loss, no string yards and very low noise. The housing is made of robust aluminium and available as capsulated or throughbore version. We offer standardized & modularized design and fully customizable products according to the special requirements of customers in different applications. If you have specific customized requirements, please feel free to consult us in order to create the most suitable recommendation for your specification. ADVANTAGES + + Gigabit, M/0M/Bit Ethernet Connection + + RJ5 Connector for Direct PlugandPlay + + Multiple Ethernet, Power and Signal Combinations + + Robust Housing Design + + Low Contact Resistance + + Long Lifetime + + Maintenance Free + + 30 Continuous Rotation MAIN APPLICATIONS Automation Technology Packaging Machines Capping Machines Cable & Hose Reels Wind Turbines Rotating Working Platforms Robotics SPECIFICATIONS HYBRID +ELECTRIC SLIP RING SPECIFICATIONS for power transmission; for signal transmission Channels for Ethernet transmission SPECIFICATIONS or channels Ethernet CONNECTOR RJ5 BER (BIT ERROR RATIO) ELECTRICAL SPECIFICATIONS CURRENT RATING Power transmission circuits: Types ETH00 & ETH00: A All other types: A or 0A (see product tables for details) Signal transmission circuits: Types ETH00 & ETH00: A All other types: 5A VOLTAGE RATING 0VAC/DC ELECTRICAL NOISE max mω INSULATION RESISTANCE 00 MΩ @ 500 VDC Power transmission circuits: Types ETH00 & ETH00: AWG Teflon; ETHQSX & ETHQSX: No Power transmission LEAD CABLE SIZE All other types: AWG Teflon Signal transmission circuits: Types ETH00 & ETH00: AWG Teflon; ETHQSX & ETHQSX: AWG Teflon All other types: AWG Teflon LEAD CABLE Standard 300mm (Rotor/Stator) DIELECTRIC STRENGTH 500VAC @ 50Hz, 0s MECHANICAL SPECIFICATIONS WORKING LIFE Types ETH00 & ETH00: Million Revs (Common) 0 Million Revs (Industrial) (Quality Level Common/Industrial) All other types: 0 Million Revs (Common) 0 Million Revs (Industrial) ROTATING SPEED Common Quality Level: 050 rpm Industrial Quality Level: 000 rpm TEMPERATURE RANGE 30 C to +0 C OPERATING HUMIDITY 0~5% RH CONTACT MATERIAL Common Quality Level: Precious Metal Industrial Quality Level: GoldGold HOUSING MATERIAL Aluminium Alloy TORQUE 0.N.m; +0.03N.m/ rings PROTECTION DEGREE IP5 (higher or lower on request) rotarx miniature slip rings www.rotarx.com
DIMENSIONS & TABLE OF POSSIBLE PRODUCTS RXETH00 Ethernet Channel RXETH00 Ethernet Channels Power A Signal or A Total Rings RXETH00QS00S 3. RXETH00QS30S 3. 3 3 RXETH00QS00S 3. RXETH00QS00S 57.3 Power A Signal or A Total Rings RXETH00QS000S 3. 0 RXETH00QS300S 3. 3 5 RXETH00QS000S 57.3 0 0 0 rotarx miniature slip rings www.rotarx.com 3
DIMENSIONS & TABLE OF POSSIBLE PRODUCTS RXETH Ethernet Channel RXETH Ethernet Channels Optional Flange Version (Drawing only exemplary, further details on request) Power A Power 0A Signal 5A Total Rings RXETH Series RXETHQS00000S 5. RXETHQS0000S 5. 0 RXETHQS30000S 7.5 0 RXETHQS0000S 7.5 RXETHQS000S 7.5 RXETHQS000S 7.5 RXETHQS000S 7.5 RXETHQS000S 7.5 0 RXETHQS0000S. RXETHQS00S. RXETHQS00S. RXETHQS00S. RXETHQS000S. RXETHQS00S. RXETHQS00S. RXETHQS0000S 5. RXETHQS0000S 5 RXETHQS00003S. 3 3 RXETH Series RXETHQS00000S 7.5 RXETHQS0000S 7.5 RXETHQS30000S. RXETHQS00000S. RXETHQS0000S. 0 RXETHQS000S. RXETHQS000S. RXETHQS0000S 5. RXETHQS00S 5. RXETHQS000S 5. RXETHQS00S 5. RXETHQS00000S 0 0 RXETHQS0000S 3. RXETHQS00003S 55. 3 3 rotarx miniature slip rings www.rotarx.com 5 N channels A rings parallel can be used as channel N*A current. Example: rings A each can be used parallel for transmission of 0A According to customers demand, A, 0A and 5A can be combined freely. Please contact customer service if more than channels Ethernet are required.
DIMENSIONS & TABLE OF POSSIBLE PRODUCTS RXETHQSX Ethernet Channel RXETHQSX Ethernet Channels Power 5A Total Rings RXETHQSX0000S 39. RXETHQSX000S 53 Power 5A Total Rings RXETHQSX0000S 53 RXETHQSX0000S. N channels 5A rings parallel can be used as channel N*5A current. Example: rings 5A each can be used parallel for transmission of A. Circuit number and current strength can be customized, please contact customer service for more details. N channels 5A rings parallel can be used as channel N*5A current. Example: rings 5A each can be used parallel for transmission of A. Circuit number and current strength can be customized, please contact customer service for more details. rotarx miniature slip rings www.rotarx.com 7
DIMENSIONS & TABLE OF POSSIBLE PRODUCTS RXETH0 Ethernet Channel RXETH0 Ethernet Channels Power A Power 0A Signal 5A Total Rings RXETH0QS00000S 5. RXETH0QS0000S 5. RXETH0QS30000S * RXETH0QS0000S * RXETH0QS000S RXETH0QS000S RXETH0QS000S RXETH0QS0000S. RXETH0QS00S. RXETH0QS00S. RXETH0QS00S. RXETH0QS000S. RXETH0QS00S. RXETH0QS00S. RXETH0QS0000S. RXETH0QS0000S 50. RXETH0QS00003S 70. 3 3 Power A Power 0A Signal 5A Total Rings RXETH0QS00000S RXETH0QS0000S RXETH0QS30000S. RXETH0QS00000S. RXETH0QS0000S. RXETH0QS000S. RXETH0QS000S. RXETH0QS0000S. RXETH0QS00S. RXETH0QS000S. RXETH0QS00S. RXETH0QS00000S 50. 0 0 RXETH0QS0000S 70. RXETH0QS00003S 9 3 3 N channels A rings parallel can be used as channel N*A current. Example: rings A each can be used parallel for transmission of 0A According to customers demand, A, 0A and 5A can be combined freely. Please contact customer service if more than channels Ethernet are required. rotarx miniature slip rings www.rotarx.com 9 N channels A rings parallel can be used as channel N*A current. Example: rings A each can be used parallel for transmission of 0A According to customers demand, A, 0A and 5A can be combined freely. Please contact customer service if more than channels Ethernet are required.
D IMENSIO N S & TA BL E OF POS SIBL E PR O D UC TS RX ET H 5 Ethernet Channel Power A Power 0A Signal 5A Total Rings 3 0 0 0 0 0 0 3 3 3 0 0 0 0 3 3 3 3 RXETH5 Series RX ET H 5 Ethernet Channels RXETH5QS00000S RXETH5QS0000S RXETH5QS30000S RXETH5QS0000S RXETH5QS000S RXETH5QS000S RXETH5QS000S RXETH5QS0000S RXETH5QS000S RXETH5QS00S RXETH5QS00S RXETH5QS000S RXETH5QS00S RXETH5QS0000S RXETH5QS00S RXETH5QS000S RXETH5QS0000S RXETH5QS00S RXETH5QS003S RXETH5QS00000S RXETH5QS000S RXETH5QS0000S 5. 5.......... 7. 7. 9 9.. RXETH5 Series Optional Flange Version (Drawing only exemplary, further details on request) RXETH5QS00000S RXETH5QS0000S RXETH5QS00000S RXETH5QS0000S RXETH5QS30000S RXETH5QS000S RXETH5QS0000S RXETH5QS00S RXETH5QS000S RXETH5QS000S RXETH5QS00S RXETH5QS00S RXETH5QS00000S RXETH5QS00S RXETH5QS0S RXETH5QS0000S RXETH5QS00S RXETH5QS00003S RXETH5QS003S RXETH5QS00003S.......... 7. 7. 7. 7. 9 9.. 0 N channels A rings parallel can be used as channel N*A current. Example: rings A each can be used parallel for transmission of 0A According to customers demand, A, 0A and 5A can be combined freely. Please contact customer service if more than channels Ethernet are required. 0 rotarx miniature slip rings www.rotarx.com
D IMENSIO N S & TA BL E OF POS SIBL E PR O D UC TS RX ET H3 Ethernet Channel Power A Power 0A Signal 5A Total Rings 3 0 0 3 0 0 0 3 3 3 0 0 0 0 3 3 3 3 RXETH3 Series RX ET H3 Ethernet Channels RXETH3QS00000S RXETH3QS0000S RXETH3QS30000S RXETH3QS0000S RXETH3QS000S RXETH3QS000S RXETH3QS000S RXETH3QS0000S RXETH3QS000S RXETH3QS00S RXETH3QS00S RXETH3QS000S RXETH3QS00S RXETH3QS0000S RXETH3QS00S RXETH3QS000S RXETH3QS00S RXETH3QS00S RXETH3QS003S RXETH3QS00000S RXETH3QS000S RXETH3QS0000S 5. 5.......... 7. 7. 9 9.. RXETH3 Series Optional Flange Version (Drawing only exemplary, further details on request) RXETH3QS00000S RXETH3QS0000S RXETH3QS00000S RXETH3QS0000S RXETH3QS30000S RXETH3QS000S RXETH3QS0000S RXETH3QS00S RXETH3QS000S RXETH3QS000S RXETH3QS00S RXETH3QS00S RXETH3QS00000S RXETH3QS00S RXETH3QS0S RXETH3QS0000S RXETH3QS00S RXETH3QS00003S RXETH3QS003S RXETH3QS00003S.......... 7. 7. 7. 7. 9 9.. 0 N channels A rings parallel can be used as channel N*A current. Example: rings A each can be used parallel for transmission of 0A According to customers demand, A, 0A and 5A can be combined freely. Please contact customer service if more than channels Ethernet are required. rotarx miniature slip rings www.rotarx.com 3
D IMENSIO N S & TA BL E OF POS SIBL E PR O D UC TS RX ET H5 0 Ethernet Channel Power A Power 0A Signal 5A Total Rings 3 0 0 0 0 0 0 0 3 3 3 0 0 0 0 0 3 3 3 3 3 3 RXETH50 Series RX ET H5 0 Ethernet Channels RXETH50QS00000S RXETH50QS0000S RXETH50QS30000S RXETH50QS0000S RXETH50QS000S RXETH50QS000S RXETH50QS000S RXETH50QS000S RXETH50QS0000S RXETH50QS000S RXETH50QS00S RXETH50QS000S RXETH50QS00S RXETH50QS0000S RXETH50QS00S RXETH50QS0S RXETH50QS000S RXETH50QS00S RXETH50QS003S RXETH50QS0S RXETH50QS00000S RXETH50QS000S RXETH50QS0000S 7 7 9. 9. 9. 9. 9. 9. 0 0 0 0 0.... 5.... 37. 37. RXETH50QS00000S RXETH50QS0000S RXETH50QS00000S RXETH50QS0000S RXETH50QS30000S RXETH50QS000S RXETH50QS0000S RXETH50QS000S RXETH50QS00S RXETH50QS000S RXETH50QS00S RXETH50QS00000S RXETH50QS00S RXETH50QS0S RXETH50QS0S RXETH50QS0000S RXETH50QS00S RXETH50QS00S RXETH50QS00003S RXETH50QS003S RXETH50QS0S RXETH50QS00003S 9. 9. 0 0 0 0..... 5. 5. 5. 5. 5.... 37. 37. 37. RXETH50 Series Optional Flange Version (Drawing only exemplary, further details on request) rotarx miniature slip rings www.rotarx.com 0 5
Customized Slip Rings HYBRID SLIP RING FOR WATER, POWER AND SIGNAL TRANSMISSION x A power, x gigabit Ethernet, x water leadthrough Harting connector for power lines Housing material aluminium MEDIUM SIZE SLIP RING WITH MASSIVE FLANGE Axial cable outtake rotor, radial cable outtake stator Steel housing in customized color Special cable protection sleeve MINIATURE METAL HOUSING WITH ELONGATED ROTOR SHAPE Special rotor design acc. to customer specification x A signal rings Protection degree IP5 MEDIUM SIZE SLIP RING WITH MASSIVE FLANGE LARGE SLIP RING FOR MARITIME APPLICATIONS Outer diameter. meters, inner diameter 0.7 meters Housing material steel, color similar to maritime vessel Inspection porthole Aluminium rotor flange with customized boreholes Flange thickness 3mm Protection degree IP5 HYBRID MEDIUM SIZE HOLLOWSHAFT SLIP RING x A signal transmission + EtherCat signals Massive housing for heavydutyapplications Special flange and doubleantirotationtabs rotarx miniature slip rings www.rotarx.com 7
CUSTOMIZED SLIP RINGS MINIATURE POWER SLIP RING WITH CUSTOMIZED HOUSING 3 x 3A power transmission on minimum space Special plastic housing Cable color code according to customer requirement HYBRID MEDIUM SIZE SLIP RING WITH FIBER OPTIC AND COAX TRANSMISSION Customized housing shape with special rotor design Gearwheel teeth shape integrated in rotor design FORJ Fiber Optic + COAX transmission MINIATURE SLIP RING WITH CUSTOMIZED FLANGE PANCAKE SLIP RING WITHOUT HOUSING Special diameter according to customer machine rings for power transmission Brushholder with customized fixing holes and cable x A signal transmission Flange position and shape customized Cable color code according to customer requirement LARGE METAL HOUSING WITH POWER / DATA TRANSMISSION Dimensions housing according to customer specification Rings (3A, 3A, A, HDSDI, EtherCat, Analogue) Special CAT7E datacable with meter length MINIATURE SIZE SLIP RING WAGO CONNECTORS ON PCB x A signal transmission Customized PCB with WAGO connectors for cable connection Special housing design with antirotationbar MINIATURE SLIP RING WITH RINGS Aluminium housing with rotor flange signal rings for data transmission Protection degree IP5 rotarx miniature slip rings www.rotarx.com 9
CUSTOMIZED SLIP RINGS SLIP RING WITH INTEGRATED CONNECTORS Customized fixation boreholes Customized connectors and cable with connectors Double antirotationtab on stator side MEDIUM SIZE HOLLOWSHAFT SLIP RING WITH CONNECTORS x customized connectors for signal transmission Aluminium housing with 50mm free inner diameter Housing without flange, axial cable outtakes HYBRID MEDIUM SIZE SLIP RING WITH DOUBLE COAX LINE AND POWER TRANSMISSION Customized metal housing without flange x COAX lines + several power rings Special cable protection sleeve and cable fixation HYBRID MEDIUM SIZE SLIP RING WITH FIBER OPTIC AND POWER LINES Customized aluminium housing without flange FORJ Fiber Optic + power transmission Stainless steel rotor with cable protection sleeve HYBRID MINIATURE SLIP RING FOR VIRTUAL REALITY APPLICATIONS Plastic housing with customized flange Power and data transmission by USB and HDMI Connectors on rotor and stator side for easy usage 30 rotarx miniature slip rings www.rotarx.com 3
Notes Request Form Slip Rings Please fill in all fields below with as much information about your application as possible. Handing over maximum mechanical and electrical information available makes order creation easier for us. If available you can also provide circuit diagrams or D / 3D files of the mounting position. If you have any questions about this form please contact us. Company Name... Contact... Address... Position...... Phone... City... Post Code... Fax... Country... Email... Application area Project name...... Annual qty (PCS)... New development Replacement existing solution Repair / maintenance Application description (How does slip ring work):...... USING ENVIRONMENT Indoor High vibration Temperature range... Outdoor Other requirements: High humidity IP degree (min.)... Altitude...... MECHANICAL PERFORMANCE Working speed Max speed Operating frequency... rpm... rpm... Installation method Horizontal Vertical Fixation Shaft Flange Throughbore Yes No Max. Outer Diameter... mm Housing material... Min. Inner Diameter... mm Max. pressure (air, liquid)... Bar Max. Length... mm Wire length Rotor... mm Wire length Stator... mm Other requirements:... (or drawings in attachment) ELECTRICAL PERFORMANCE No. of Rings Current (amps) Normal Max Working Volts Contact Material Data Protocol (Fieldbus) Gas / Fluidic Transmission Others Signal requirements:... 3 rotarx miniature slip rings www.rotarx.com 33
BCOMMAND GmbH GRUETZMUEHLENWEG 339 DE HAMBURG PHONE +9 0530950 FAX +9 053095 MAIL INFO@ROTARX.COM WWW.BCOMMAND.COM WWW.ROTARX.COM Realized by lilocrea.fr 07