i990 REVISION 0 8537A005AA 8537A006AA 8537A007AA 8537A008AA 8537A009AA 8537A00AA 8537A0AA 8537A03AA 8537A04AA 8537A05AA 0V-40V(EUR) 0V-40V(DE) 0V-40V(FR) 0V-40V(ASA HVT) 0V-40V(AU) 0V-40V(KR) 0V-40V(GB) 0V(TW) 0V-40V(HK) 0V-40V(CN) JAN. 004 QY8-3C0-000 COPYRIGHT 004 CANON INC. CANON i990 004 N 0.00-0
004 N 0.00-0
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Application This manual has been issued by Canon Inc. for qualified person to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality. Corrections This manual could include technical inaccuracies or typographical errors due to improvements or changes in the products. When changes occur in applicable products or in the content of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period. Canon will issue a new editions of this manual. The following paragraph does not apply to any countries where such provisions are inconsistent with local low. Trademarks The product names and company names described in this manual are the registered trademarks of the individual companies. Copyright This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc. Copyright 004 by Canon Inc. CANON INC. Inkjet Products Quality Assurance Div. 6-, Shimonoge 3-chome, Takatsu-ku, Kawasaki-shi, Kanagawa 3-85, Japan DTP System This manual was produced on an Apple Power Macintosh G3 personal computer and Canon LBP-030PS laser beam printer. Parts layout pictures were taken using Canon Digital Camera EOS D30, and edited with Adobe Photoshop 5.0. KEY No. and Logotypes were created using MACROMEDIA FreeHand 8J. Documents and page layouts were created using QuarkXpress 3.3J. Parts lists were created using Helix Tecnologies Herix Xpress and converted to EPS files.
I. CONTENTS A. ILLUSTRATION INDEX B. PARTS LAYOUT & PARTS LIST C. OPTIONS & CONSUMABLES D. SCREWS & WASHERS LIST E. TOOL F. NUMERICAL INDEX I
II. ABOUT THIS MANUAL A. ILLUSTRATION INDEX For illustration index, the parts layout illustrations in this parts catalog are listed in abbreviated form in order of illustration number to identify the pages they appear on. To find an illustration of a part, see the ILLUSTRATION INDEX. B. PARTS LAYOUT & PARTS LIST Parts layout illustration a) Parts search Find a part from the parts layout illustration and find its key number from the parts list to identify the part number and name. For screws, nuts, washers, lock washers, pins, spacers, see SCREWS &WASHERS LIST. Note: If parts have the same or similar shape but different specifications, their key number is assigned to several part numbers and names in the parts list. b) Parts replacement procedure To replace parts, the parts layout illustrations have figure numbers according to the disassembly procedure of the product. The parts that require careful work are shown the illustration. Parts list a) FIGURE & KEY No. The FIGURE & KEY No. column corresponds to the key numbers assigned to the parts in the parts layout illustration. It also corresponds to the part locations printed on the PC board. b) PART NUMBER The PART NUMBER column gives the part numbers corresponding to the key numbers. To order a part, indicate the part number clearly. Note: Parts marked NPN are not service parts. c) RANK The service parts with N in the RANK column are order parts. d) QTY The QTY column gives the number of parts in the corresponding components layout illustration. e) DESCRIPTION The DESCRIPTION column gives the part names in English. To order a part, indicate the part name, too. C. OPTIONS & CONSUMABLES These are illustrations and a list of units that can be used as optional consumable equipments. D. SCREWS & WASHERS LIST This is a list of screws, nuts, washers, lock washers, pins, and spacers. The QTY column does not give the number of parts used. E. TOOL LIST This is a list of tools used for servicing products. F. NUMERICAL INDEX All the parts listed in this parts catalog are arranged in order of part number. You can identify part locations and names from the NUMERICAL INDEX. II
III
ILLUSTRATION INDEX A. FIGURE See Page B- PRINTER & PRINT HEAD FIGURE See Page B-3 AC ADAPTER 3 FIGURE 3 See Page B-5 OPERATION PANEL UNIT & UPPER COVER UNIT FIGURE 4 See Page B-7 LOGIC BOARD S S 6 3 7 5 4 A-
FIGURE 5 BOTTOM CASE UNIT See Page B - 9 FIGURE 6 SHEET FEED UNIT See Page B - 6 S S3 S 5 4 3 S FIGURE 7 OUTPUT TRAY & INK ABSORBER See Page B - 3 FIGURE 8 PURGE UNIT See Page B - 5 3 4 S4 7 5 8 6 A-
FIGURE 9 CARRIAGE UNIT See Page B - 7 FIGURE 0 CARRIAGE LIFT PART See Page B - 9 0 6 9 S 7 8 9 5 4 3 0 9 5 8 3 8 7 S 5 6 7 8 6 3 4 3 4 4 3 FIGURE PAPER FEED PART See Page B - FIGURE PLATEN & FEED ROLLER See Page B - 3 S6 4 8 S 5 5 6 7 8 7 6 5 S 3 4 S5 3 9 S 4 3 0 3 S7 A-3
FIGURE 3 OPTION & CONSUMABLES See Page C - FIGURE 4 TOOL See Page E - T T FLOIL T4 3 T3 GREASE, EU- QY9-0037-000 00ml A-4
B. PARTS LAYOUT & PARTS LIST FIGURE PRINTER & PRINT HEAD 3 B-
FIGURE & KEY NO. PART NUMBER R A N K Q T Y DESCRIPTION REMARKS - QH-75-000 CORD, POWER 00V-0V QH-76-000 CORD, POWER 0V-40V QH-77-000 CORD, POWER 0V-40V(AU) WT3-556-000 CORD, POWER 0V-40V(GB, HK) WT3-560-000 CORD, POWER 0V-40V(KR) WT3-58-000 CORD, POWER 0V-40V(CHN) QY6-0053-000 PRINT HEAD 3 QM-0603-000 PHOTO PAPER TRAY UNIT B-
FIGURE AC ADAPTER B-3
FIGURE & KEY NO. PART NUMBER R A N K Q T Y DESCRIPTION REMARKS - QM-0703-000 BSU COVER UNIT QK-03-000 AC ADAPTER: 00V-0V 50/60HZ QK-03-000 AC ADAPTER: 0V-40V 50/60HZ B-4
FIGURE 3 OPERATION PANEL UNIT & UPPER COVER UNIT S 6 3 7 5 4 B-5
FIGURE & KEY NO. PART NUMBER R A N K Q T Y DESCRIPTION REMARKS 3 - QM-0689-000 PAPER SUPPORT UNIT QM-0705-000 ACCESS COVER ASS'Y 3 QM-0687-000 OPERATION PANEL ASS'Y 4 QM-0686-000 UPPER COVER UNIT 5 QC-77-000 COVER, SIDE R 6 QC-76-000 COVER, SIDE L 7 QC-73-000 COVER, I/F B-6
FIGURE 4 LOGIC BOARD S B-7
FIGURE & KEY NO. PART NUMBER R A N K Q T Y DESCRIPTION REMARKS 4 - QM-0804-000 LOGIC BOARD ASS'Y W/O CDR PRINTING WE8-597-000 FERRITE CORE B-8
FIGURE 5 BOTTOM CASE UNIT 6 S S3 5 3 4 B-9
FIGURE & KEY NO. PART NUMBER R A N K Q T Y DESCRIPTION REMARKS 5 - QM-0688-000 BOTTOM CASE UNIT QM-0835-000 PANEL HARNESS ASS'Y 3 QC-30-000 FLAPPER, PAPER FEED CASSETTE 4 QC-509-000 SPONGE, MIST 5 QM-0798-000 DC CONNECTOR ASS'Y 6 QM-048-000 PANEL EARTH HARNESS ASS'Y B-0
FIGURE 6 SHEET FEED UNIT S S B-
FIGURE & KEY NO. PART NUMBER R A N K Q T Y DESCRIPTION REMARKS 6 - QC-49-000 GUIDE, HARNESS QM-0589-000 SHEET FEEDER UNIT W/ MEDIA SENSOR B-
FIGURE 7 OUTPUT TRAY & WASTE INK ABSORBER 3 4 7 5 8 6 B-3
FIGURE & KEY NO. PART NUMBER R A N K Q T Y DESCRIPTION REMARKS 7 - QC-78-000 COVER, OUT PUT TRAY QM-0587-000 OUT PUT TRAY UNIT 3 QC-734-000 ABSORBER, INK 4 QC-733-000 ABSORBER, INK 5 QC-73-000 ABSORBER, INK 6 QC-73-000 ABSORBER, INK 7 QC-735-000 ABSORBER, INK 8 QC-736-000 ABSORBER, INK B-4
FIGURE 8 PURGE UNIT S4 B-5
FIGURE & KEY NO. PART NUMBER 8 - QM-0698-000 PURGE UNIT R A N K Q T Y DESCRIPTION REMARKS B-6
FIGURE 9 CARRIAGE UNIT 0 6 9 7 8 9 5 4 3 8 S 7 5 6 3 4 4 3 B-7
FIGURE & KEY NO. PART NUMBER R A N K Q T Y DESCRIPTION REMARKS 9 - QC-737-000 FILM, TIMING SLIT STRIP QA4-0990-000 SPRING, LEAF 3 QC-85-000 CLIP, SHAFT R 4 QC-89-000 RING, CARRIAGE SHAFT 5 QC-99-000 CAM, CARRIAGE SHAFT R 6 QC-84-000 CLIP, SHAFT L 7 QC-50-000 CLIP, CARRIAGE SHAFT 8 QC-88-000 PLATE, CARRIAGE SHAFT 9 QK-075-000 MOTOR, CARRIAGE 0 QM-0795-000 CARRIAGE MOTOR HARNESS ASS'Y QC-300-000 CAM, CARRIAGE SHAFT L QM-0697-000 CARRIAGE UNIT 3 QA4-073-000 N HOLDER, GREASE PAD 4 QA4-07-000 PAD, GREASE 5 QC-655-000 SHAFT, CARRIAGE 6 QF4-053-000 IDLER ROLLER ASS'Y 7 QC-90-000 SPRING, CARRIAGE BELT TENSION 8 QC-656-000 PLATE, CARRIAGE SLIDE 9 QA4-0988-000 SPRING, LEAF B-8
FIGURE 0 CARRIAGE LIFT PART S 3 0 9 5 8 8 7 6 3 4 B-9
FIGURE & KEY NO. PART NUMBER R A N K Q T Y DESCRIPTION REMARKS 0 - QC-97-000 GEAR, LIFT SHAFT QC-98-000 GEAR, CARRIAGE INPUT 3 QA4-77-000 RING, LIFT GEAR 4 QC-95-000 GEAR, LIFT TRANSMISSION 5 QC-96-000 GEAR, LIFT TRANSMISSION 6 QC-94-000 GEAR, LIFT TRANSMISSION 7 QC-93-000 GEAR, LIFT INPUT 8 QC-30-000 BUSHING 9 QC-657-000 SHAFT, LIFT INPUT GEAR 0 QC-303-000 SPRING, HOOK END COIL QC-30-000 LOCK, LIFT SHAFT QL-0340-000 N LIFT BASE ASS'Y 3 QM-069-000 LIFT CAM SHAFT UNIT B-0
FIGURE PAPER FEED PART S6 4 8 S S 5 6 7 8 7 6 5 3 S5 3 9 S 4 3 0 B-
FIGURE & KEY NO. PART NUMBER R A N K Q T Y DESCRIPTION REMARKS - QM-0598-000 U-TURN INNER GUIDE ASS'Y QL-0389-000 PAPER GUIDE FLAPPER ASS'Y 3 QC-9-000 SPRING, HOOK END COIL 4 QM-0637-000 PRESSURE ROLLER ASS'Y W/O CDR PRINTING 5 QC-57-000 4 SPRING, TORSION 6 QC-305-000 ARM, PAPER SENSOR 7 QC-306-000 SPRING, TORSION 8 QM-0708-000 OPTION GEAR UNIT 9 QM-08-000 PAPER FEED MOTOR UNIT 0 QM-0596-000 TIMING SENSOR UNIT QC-5-000 FILM, TIMING SLIT DISK QA4-69-000 FLANGE, PULLEY 3 QC-86-000 BELT, PAPER FEED 4 QC-308-000 STATIC ELIMINATOR 5 QC-9-000 BASE, LIFT SENSOR 6 QC-58-000 PAD 7 WG8-557-000 PHOTO INTERRUPTER: TLP43(C8) 8 QM-079-000 LIFT CAM HARNESS ASS'Y B-
FIGURE PLATEN & FEED ROLLER 5 4 3 S7 B-3
FIGURE & KEY NO. PART NUMBER R A N K Q T Y DESCRIPTION REMARKS - QM-070-000 PLATEN UNIT W/ SPUR, W/0 CDR PRINTING QC-669-000 ABSORBER, INK 3 QC-670-000 ABSORBER, INK 4 QA4-6-000 GEAR, EJECT 5 QL-0388-000 FEED ROLLER ASS'Y B-4
C. OPTIONS & CONSUMABLES FIGURE 3 OPTION & CONSUMABLES 3 C-
FIGURE & KEY NO. PART NUMBER R A N K Q T Y DESCRIPTION REMARKS 3 - NPN BLACK INK TANK BCI-6BK CONSUMABLES NPN CYAN INK TANK BCI-6C CONSUMABLES NPN MAGENTA INK TANK BCI-6M CONSUMABLES NPN YELLOW INK TANK BCI-6Y CONSUMABLES NPN PHOTO CYAN INK TANK BCI-6PC CONSUMABLES NPN PHOTO MAGENTA INK TANK BCI-6PM CONSUMABLES NPN RED INK TANK BCI-6R CONSUMABLES Q70-4380-000 DUPLEX PRINTING UNIT 3 NPN PAPER FEED CASSETTE C-
D. SCREWS & WASHERS LIST FIGURE & KEY NO. PART NUMBER R A N K Q T Y DESCRIPTION REMARKS S - XA9-505-000 SCREW, SPRING WASHER M3X XB6-7300-605 SCREW, MACHINE, WASHER HEAD, M3x6 3 XA9-58-000 SCREW, TAP, WASHER HEAD, M3X 4 XB4-7300-805 SCREW, TP, BH3X8 5 XA9-437-000 SCREW, BIND, M.6X4(RED) 6 XB-300-405 SCREW, MACH.BH, M3X4 7 XB-4300-605 SCREW, W/WASHER, M3X6 D-
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E. TOOL FIGURE 4 TOOL T T FLOIL T4 T3 GREASE, EU- QY9-0037-000 00ml E-
FIGURE & KEY NO. PART NUMBER R A N K Q T Y DESCRIPTION REMARKS T - QY9-0064-000 CALIBRATION MEDIA KIT QY9-0057-000 LUBE, FLOIL KG07A, OIL 3 CK-056-000 GREASE, MOLYKOTE PG-64 4 QY9-0037-000 GREASE EU- E-
F. NUMERICAL INDEX PART NUMBER FIGURE & KEY NO. DESCRIPTION PART NUMBER FIGURE & KEY NO. DESCRIPTION CK-056-000 T - 3 GREASE, MOLYKOTE PG-64 Q70-4380-000 3 - DUPLEX PRINTING UNIT QA4-07-000 9-4 PAD, GREASE QA4-073-000 9-3 HOLDER, GREASE PAD QA4-0988-000 9-9 SPRING, LEAF QA4-0990-000 9 - SPRING, LEAF QA4-6-000-4 GEAR, EJECT QA4-69-000 - FLANGE, PULLEY QA4-77-000 0-3 RING, LIFT GEAR QC-30-000 5-3 FLAPPER, PAPER FEED CASSETTE QC-84-000 9-6 CLIP, SHAFT L QC-85-000 9-3 CLIP, SHAFT R QC-86-000 - 3 BELT, PAPER FEED QC-88-000 9-8 PLATE, CARRIAGE SHAFT QC-89-000 9-4 RING, CARRIAGE SHAFT QC-90-000 9-7 SPRING, CARRIAGE BELT TENSION QC-9-000 - 3 SPRING, HOOK END COIL QC-9-000 - 5 BASE, LIFT SENSOR QC-93-000 0-7 GEAR, LIFT INPUT QC-94-000 0-6 GEAR, LIFT TRANSMISSION QC-95-000 0-4 GEAR, LIFT TRANSMISSION QC-96-000 0-5 GEAR, LIFT TRANSMISSION QC-97-000 0 - GEAR, LIFT SHAFT QC-98-000 0 - GEAR, CARRIAGE INPUT QC-99-000 9-5 CAM, CARRIAGE SHAFT R QC-300-000 9 - CAM, CARRIAGE SHAFT L QC-30-000 0-8 BUSHING QC-30-000 0 - LOCK, LIFT SHAFT QC-303-000 0-0 SPRING, HOOK END COIL QC-305-000 - 6 ARM, PAPER SENSOR QC-306-000 - 7 SPRING, TORSION QC-308-000 - 4 STATIC ELIMINATOR QC-49-000 6 - GUIDE, HARNESS QC-509-000 5-4 SPONGE, MIST QC-50-000 9-7 CLIP, CARRIAGE SHAFT QC-5-000 - FILM, TIMING SLIT DISK QC-57-000 - 5 SPRING, TORSION QC-58-000 - 6 PAD QC-655-000 9-5 SHAFT, CARRIAGE QC-656-000 9-8 PLATE, CARRIAGE SLIDE QC-657-000 0-9 SHAFT, LIFT INPUT GEAR QC-669-000 - ABSORBER, INK QC-670-000 - 3 ABSORBER, INK QC-73-000 3-7 COVER, I/F QC-76-000 3-6 COVER, SIDE L QC-77-000 3-5 COVER, SIDE R QC-78-000 7 - COVER, OUT PUT TRAY QC-73-000 7-6 ABSORBER, INK QC-73-000 7-5 ABSORBER, INK QC-733-000 7-4 ABSORBER, INK QC-734-000 7-3 ABSORBER, INK QC-735-000 7-7 ABSORBER, INK QC-736-000 7-8 ABSORBER, INK QC-737-000 9 - FILM, TIMING SLIT STRIP QF4-053-000 9-6 IDLER ROLLER ASS'Y QH-75-000 - CORD, POWER QH-76-000 - CORD, POWER QH-77-000 - CORD, POWER QK-075-000 9-9 MOTOR, CARRIAGE QK-03-000 - AC ADAPTER: 00V-0V 50/60HZ QK-03-000 - AC ADAPTER: 0V-40V 50/60HZ QL-0340-000 0 - LIFT BASE ASS'Y QL-0388-000 - 5 FEED ROLLER ASS'Y QL-0389-000 - PAPER GUIDE FLAPPER ASS'Y QM-0587-000 7 - OUT PUT TRAY UNIT QM-0589-000 6 - SHEET FEEDER UNIT QM-0596-000 - 0 TIMING SENSOR UNIT QM-0598-000 - U-TURN INNER GUIDE ASS'Y QM-0603-000 - 3 PHOTO PAPER TRAY UNIT QM-0637-000 - 4 PRESSURE ROLLER ASS'Y QM-0686-000 3-4 UPPER COVER UNIT QM-0687-000 3-3 OPERATION PANEL ASS'Y QM-0688-000 5 - BOTTOM CASE UNIT QM-0689-000 3 - PAPER SUPPORT UNIT QM-069-000 0-3 LIFT CAM SHAFT UNIT QM-0697-000 9 - CARRIAGE UNIT QM-0698-000 8 - PURGE UNIT QM-0703-000 - BSU COVER UNIT QM-0705-000 3 - ACCESS COVER ASS'Y QM-0708-000 - 8 OPTION GEAR UNIT QM-070-000 - PLATEN UNIT QM-079-000 - 8 LIFT CAM HARNESS ASS'Y QM-0795-000 9-0 CARRIAGE MOTOR HARNESS ASS'Y QM-0798-000 5-5 DC CONNECTOR ASS'Y QM-0804-000 4 - LOGIC BOARD ASS'Y QM-08-000 - 9 PAPER FEED MOTOR UNIT QM-0835-000 5 - PANEL HARNESS ASS'Y QM-048-000 5-6 PANEL EARTH HARNESS ASS'Y QY6-0053-000 - PRINT HEAD QY9-0037-000 T - 4 GREASE EU- QY9-0057-000 T - LUBE, FLOIL KG07A, OIL QY9-0064-000 T - CALIBRATION MEDIA KIT WE8-597-000 4 - FERRITE CORE WG8-557-000-7 PHOTO INTERRUPTER: TLP43(C8) WT3-556-000 - CORD, POWER WT3-560-000 - CORD, POWER WT3-58-000 - CORD, POWER XA9-58-000 S - 3 SCREW, TAP, WASHER HEAD, M3X XA9-437-000 S - 5 SCREW, BIND, M.6X4(RED) XA9-505-000 S - SCREW, SPRING WASHER M3X XB-300-405 S - 6 SCREW, MACH.BH, M3X4 XB-4300-605 S - 7 SCREW, W/WASHER, M3X6 XB4-7300-805 S - 4 SCREW, TP, BH3X8 XB6-7300-605 S - SCREW, MACHINE, WASHER HEAD, M3x6 F-
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