GENUINE ACCESSORIES INSTALLATION INSTRUCTIONS PART NUMBERS: APPLICABLE MODELS: 0000-89-G14A (PORT) Electrochromic Mirror Kit w/ Compass/Temp/HomeLink 2004 Mazda 3 0000-8C-G14A (PDC) KIT CONTENTS: ITEM QTY DESCRIPTION SERVICE PART NUMBER 1 1 Mirror Assembly with Compass, Temp and HomeLink 000-8C-G16 2 1 Harness Assembly Power, Battery and Ground 000-8C-H12 3 2 Wire Tap 000-8C-H09 4 1 Temperature Sensor 000-8C-G18 5 1 Harness Assembly Temperature Sensor 000-8C-G17 6 10 Tie Wrap -- 7 1 Installation Instructions -- 8 1 User Guide -- 9 1 Wire Cover 000-8C-H11 10 1 Protective Sleeve -- 11 1 HomeLink Programming Instructions -- TOOLS REQUIRED: Clean Rag Fish Wire No. 2 Phillips Screwdriver Fiberstick Electrical Tape #T20 Torx Pliers 4mm Flat Screwdriver 10mm Socket Wrench Page 1 of 14 Revision B 550-0305
INSTALLATION PRECAUTIONS / NOTES: Do not use excessive force when removing OE mirror from windshield. Do not push fish wire too far into dash to avoid damage to existing components. Do not place wire harness against objects with sharp edges that may cause electrical shorting. On vehicles equipped with A pillar air bag, verify mirror harness path remains clear of air bag. Harness should follow, and be tied to, existing OEM wiring with tie wraps. Verify that power harness path will not interfere with brake, clutch, emergency brake or air bag operation. Use tie wraps to hold the wiring away from critical locations. 1 Preparation Perform the following pre-installation steps: 1) Place kit components on a clean, padded surface and inspect for damage or defects. 2) Record customer s programmed radio stations. 3) Disconnect negative battery terminal. a) Remove relay cover by grasping rear of cover and pulling upwards. Disengage locking tab at front of cover. (Fig. 1-1) b) Remove two (2) 10mm bolts from battery cover. Disengage locking tabs and remove cover. (Fig. 1-2) c) Disconnect negative battery terminal. 4) Remove the following components: a) Remove driver side scuff plate. (Fig. 1-3) Fig. 1-1 Fig. 1-2 2 10mm bolts Scuff Plate Fig. 1-3 Page 2 of 14 Revision B 550-0305
b) Remove driver side kick plate by using 4mm screwdriver to pull center button of plastic fastener out to disengage. (Fig 1-4) c) Remove driver side door seal past top of A-pillar trim. (Fig. 1-5) d) Pull out top of A-pillar trim and pull towards rear of vehicle, to remove. (NOTE: Do not use excessive force. A-pillar connector could be damaged.) (Fig. 1-6) Fig. 1-4 e) Remove one (1) Phillips screw from air intake mount and remove air intake assembly. (Fig. 1-7) Top of A-Pillar Fig. 1-5 Out Then Back Fig. 1-6 Phillips Screw Fig. 1-7 Page 3 of 14 Revision B 550-0305
2 Removal of OE Rearview Mirror Remove OE rearview mirror from windshield. (NOTE: Do not use excessive force when removing OE mirror from windshield. The button may separate from the windshield or the windshield could break.) 1) Using 4mm screwdriver, disengage locking tab on bottom of OE mirror. (Fig. 2-1) 2) Gently lift mirror away from windshield button. Assist removal by wiggling mount from side to side while lifting upwards if necessary.. Fig. 2-1 Locking Tab 3 EC Mirror Installation Install EC mirror on windshield. 1) Holding the mirror assembly by the bracket tube and mirror head, slide the mirror bracket over the windshield button. 2) Using a #T20 Torx, tighten the screw in the mirror mounting bracket. Tighten to 1.3 ft-lbs (17.8 kg-cm). Fig. 4-1 4 Temperature Sensor Harness Installation Mount temperature sensor. 1) Route temperature sensor under top support of radiator support bracket. (Fig. 4-1) 2) Continue routing temperature sensor into front facia area of vehicle. (Fig. 4-2) 3) Fasten temperature sensor inside front of vehicle grillwork, at the lower driver-side corner. (Fig. 4-3) (NOTE: Be sure to push temperature sensor fully forward to ensure sensor mounting bracket has fully engaged the plastic of vehicle grillwork. To test, grasp probe and pull back. Probe should not easily pull away from plastic. Fig. 4-2 Fig. 4-3 Page 4 of 14 Revision B 550-0305
4) Route temperature harness along bottom of facia and secure to front mounting bracket at driver-side of vehicle, with tie wrap. (Fig. 4-4) a) Snip off excess tie wrap. Tie Wrap 5) Tie off temperature harness to OEM wire harness at radiator support, with cable tie. (Fig. 4-5) a) Snip off excess tie wrap. 6) Route temperature harness at driver-side, along inside edge of engine compartment. (Fig. 4-6) 7) Tie off temperature harness to battery ground cable. (Fig. 4-7) a) Snip off excess tie wrap. Fig. 4-4 Tie Wrap Fig. 4-5 Fig. 4-6 Tie Wrap Fig. 4-7 Page 5 of 14 Revision B 550-0305
5 Route Temperature Sensor Harness Terminals Into Occupant Compartment Route temperature sensor harness terminals through hood release cable grommet opening. 1) Disengage hood latch cable and pull thorough radiator support bracket. (Fig. 5-1) CAUTION: Failure to secure hood latch open with tie wrap could allow hood to become locked without the hood release cable available. a) Attach tie wrap to hood latch mechanism. (Fig. 5-2) b) Disconnect hood latch cable at latch. c) Free hood latch cable from two (2) retaining clips. (Fig. 5-3) Fig. 5-1 Hood Latch 2) Locate hood release cable grommet from inside occupant compartment. (Fig. 5-4) Fig. 5-2 Fig. 5-3 Retaining Clips Grommet Fig. 5-4 Page 6 of 14 Revision B 550-0305
3) Pull hood release cable and grommet approximately twenty (20) inches into driver side footwell. (Fig. 5-5) 4) Using fish wire, pull temperature probe harness through hood release cable opening. a) From inside of vehicle, insert fish wire through hood release cable opening. b) Bend approximately three (3) inches of harness at terminal end. c) To protect terminals, insert protective sleeve over harness, covering terminals. (Fig. 5-6) d) Using electrical tape, secure fish wire to harness and harness to sleeve as shown. (Fig. 5-7) e) Pull fish wire and harness through hood release cable opening. (Fig. 5-8) Fig. 5-5 Fig. 5-6 Fig. 5-7 Hood Release Cable Opening Fig. 5-8 Page 7 of 14 Revision B 550-0305
4) Remove tape and protective sleeve from temperature probe harness and terminals. 6 Route Temperature Probe Harness Terminals Through Hood Release Cable Grommet 1) Position temperature probe harness terminals against fish wire. (Fig. 6-1) 2) Slide protective sleeve over terminals and fish wire and tape both ends of protective sleeve as shown. (Fig. 6-2) Fig. 6-1 3) Slide fish wire and terminals through grommet. (Fig. 6-3) 4) Remove protective sleeve and fish wire and pull temperature harness wires through grommet. (Fig. 6-4) (NOTE: Pull all excess wire through grommet.) Fig. 6-2 Fig. 6-3 Fig. 6-4 Page 8 of 14 Revision B 550-0305
7 Complete Installation of Temperature Probe Wires 1) Pull hood latch release cable back into position. Reattach to hood latch release mechanism and Two (2) retaining clips. (Fig. 7-1) (NOTE: Ensure hood latch cable retaining Collar is seated securely.) Retaining Clips 2) Remove tie wrap from hood latch mechanism. (Fig. 7-2) Fig. 7-1 3) Slide hood release cable grommet back into position in vehicle dash wall. Ensure all excess wire is routed into driver side footwell. 4) Connect temperature sensor harness terminals to 10-pin connector block on mirror power harness. a) Using a 4mm flat screwdriver, pry the side tabs of the 10-pin connector block upwards to release the white lock tab. Raise the lock tab as shown. (Fig. 7-3) b) Insert terminals from temperature sensor harness into the rear of the 10-pin connector at vacant pin locations 1 and 2. (Fig. 7-4) (NOTE: Temperature sensor harness is not polarity sensitive.) c) Push the white lock tab back down into previous position. Fig. 7-2 Fig. 7-3 Fig. 7-4 Page 9 of 14 Revision B 550-0305
8 Connect EC Mirror Harness to Vehicle Power 1) Locate wire bundle in driver side kick plate location and remove electrical tape wrapping as required. (Fig. 8-1) 2) Attach two (2) wire tap connectors a) Apply one (1) wire tap connector to orange/yellow ignition wire. (Fig. 8-2) b) Apply one (1) wire tap connector to orange/black-stripe wire battery (B+ constant) wire. (Fig. 8-2) 3) Attach EC mirror harness to wire tap connectors and ground. a) Insert male spade connector of black/white wire into wire tap connector attached to orange/yellow wire. (Fig. 8-3) b) Insert male spade connector of black wire into wire tap connector attached to orange/black-stripe wire. (Fig. 8-3) c) Remove 10mm ground bolt and attach EC mirror harness ground. Reinstall ground bolt (80-90 inch pounds). (Fig. 8-3) Fig. 8-1 Fig. 8-2 4) Plug 10-pin connector into back of EC mirror. (Fig. 8-4) Ground Bolt Fig. 8-3 Fig. 8-4 Page 10 of 14 Revision B 550-0305
9 Complete Wire Harness Routing 1) To conceal wires leading into back of EC mirror, place harness into groove of wire cover and attach wire cover to mirror base. Slide upper portion of wire cover up to headliner so the forks are held by the headliner. (Fig. 9-1) 2) Tuck wire harness between vehicle headliner and roof. (Fig. 9-2) 3) Route wire harness down A-pillar, along OEM wire harness. Secure with tie wraps. (Fig. 9-3) a) Snip off excess cable ties Fig. 9-1 CAUTION: On vehicles equipped with A pillar air bag, verify mirror harness path remains clear of air bag. Harness should follow, and be tied to, existing OEM wiring with tie wraps.. 4) Route wire harness from A-pillar downward to driver side footwell by tucking behind driver side instrument panel. (Fig. 9-4) Fig. 9-2 Tie Wraps Fig. 9-3 Fig. 9-4 Page 11 of 14 Revision B 550-0305
5) Bundle excess EC harness wire in driver side in driver side footwell and secure to OEM harness with tie wrap. (Fig. 9-5) a) Snip off excess cable tie. 6) Bundle excess temperature probe harness wire in driver side footwell and secure to OEM harness with tie wrap. (Fig. 9-6) a) Snip off excess cable tie. Fig. 9-5 10 Testing 1) Reconnect negative battery cable. 2) Turn the ignition switch ON. 3) With the vehicle in a fairly well-lit area, perform the following: a) To make sure the auto-dimming feature is on, verify that the green LED to the left of the center switch is on. If it is not on, push the switch to turn the green LED on. b) Cover the forward looking photocell on the back of mirror with a dark cloth or towel. (Fig. 10-1) In a fw seconds, the mirror will begin to darken. (NOTE: Time to darken will vary with ambient light level.) c) Remove the cover from the forward looking photo cell and the mirror will begin to clear. Fig. 9-6 4) Turn the ignition key to the OFF position. 5) Push each HomeLink button, one at a time, and verify that LED indicator to the left of the center switch illuminates with a red LED. Fig. 10-1 6) Testing is now complete. 11 Installation of Removed Components Replace components in reverse order they were Removed. 1) Make sure all tie wraps are tightened and excess is clipped. Page 12 of 14 Revision B 550-0305
2) Install A-pillar garnish. (Note: White connector pin on top of A-pillar must be fully extended for connection with A-pillar garnish.) 3) Install driver side kick plate. 4) Install driver side scuff plate. 5) Re-enter customer programmed radio stations. 6) Place User Guide and HomeLink Programming Instructions in vehicle Owner s Manual folder. 7) Wipe mirror and vehicle clean of fingerprints and dirt. 12 Compass Zone Adjustment Adjust compass zone after EC mirror installation. 1) The zone setting is factory preset to Zone 8. Refer to Compass Calibration Zone Map (Fig. 12-1) to find correct compass zone setting for your geographical location. Use same map from User Guide. 2) To change the zone setting, push and hold right button until a number appears in the display. Press button repeatedly until desired compass Zone number is reached. Fig. 12-1 13 Compass Calibration 1) Drive to an open, level area, away from large metallic objects or structures. 2) Hold the right button for approximately 9 seconds until CAL text appears in the display. Release the right button to enter the calibration mode. 3) Drive slowly in a circle until the CAL text disappears in the display (about two or three circles). The compass is now calibrated. Page 13 of 14 Revision B 550-0305
14 Temperature Operation The temperature sensor is located in front of the radiator. Due to its location, the sensor can be affected by road or engine heat during idling or slow driving. Adaptation to ambient temperature takes place in steps through time filtering and depends on the prevailing driving conditions and amount of temperature change. Because of the filtering, the display will take approximately 3 minutes to update to ambient temperature if the current temperature is higher than the previous time the vehicle was turned on. *WARNING The outside temperature indicator is not designed to serve as an ice warning device and is therefore unsuitable for that purpose. Indicated temperatures just above freezing point do not guarantee that the road surface is free of ice. Page 14 of 14 Revision B 550-0305