HAMMERHEAD KT0 Illustrated Parts Manual
FIG. CYLINDER HEAD ASSY. 0 0
CYLINDER HEAD ASSY. REF NO. PART NO. DESCRIPTION REGD NO. M0-0-0 CYLINDER HEAD SUBASSY 0--00 SPARK PLUG (CHSA NGK) M0-0 CYLINDER HEAD GASKET M0-00 CARBURETOR INSULATOR GASKET M0-00 CARBURETOR INSULATOR M0-0 PIPE COMP. IN M0-00 INSULATOR BAND M0-0 HEAD COVER GASKET M0-00 O-RING X M0-00 BREATHER TUBE M0-0 STUD BOLT MX M0-00 STUD BOLT MX0 M0-B-00 FLANGE BOLT MX 00-000-KAS NUT FLANGE M-ZN. D M0-00 CYLINDER HEAD COVER COMP. M0-00 DOWEL PIN X M0-000 CYLINDER HEAD BOLT FLANGE MX0 M0-00 IN VALVE M0-0 VALVE STEM SEAL 0 M0-00 VALVE SPRING OUTER SEAT M0-00 VALVE OUTER, INNER SPRING M0-00 VALVE SPRING RETAINER M0-00 VALVE COTTER M0-00 EX. VALVE M0-0-0-C CYLINDER HEAD ASSY
FIG. CYLINDER ASSY. CYLINDER ASSY. REF NO. PART NO. DESCRIPTION REGD NO. M0-000 CYLINDER COMP. M0-000 CYLINDER GASKET 0-0000-KAT WASHER SEALING M0-00 DOWEL PIN X 00-00-KAT FLANGE BOLT MX-ZN. D M0-000 GASKET TENSIONER LIFTER M0-00 TENSIONER LIFTER ASSY. M0-000 CAM CHAIN GUIDE COMP. 00-000-KAT FLANGE BOLT X0
FIG. CRANKCASE ASSY. () CRANKCASE ASSY.() REF NO. PART NO. DESCRIPTION M0-0-B R CRANKCASE COVER COMP. M0-00 CRANKCASE COVER GASKET M0-0 CAP TAPPET ADJUSTING HOLE M0-00 OIL FILTING SCREEN M0-0 OIL FILTING SCREEN SPRING M0-0 OIL LEVEL GAUGE M0-000 AC GENERATOR CORD CLAMPER M0-0 OIL SEAL.X0X M0-0 O-RING 0.X M0-00 O-RING X M0-000 DOWEL PIN X 00-00-KAT FLANGE BOLT MX M0-00 FLANGE BOLT MX M0-000 FLANGE BOLT MX0 M0-000 FLANGE BOLT MX M0-00 FLANGE BOLT MX M0-0 FLANGE BOLT MX0-00-OH HEX BOLT MX-ZN.D REGD NO.
FIG. 0 0 0 CRANKCASE ASSY. ()
CRANKCASE ASSY. REF NO. PART NO. DESCRIPTION REGD NO. M0-0-B CRANKCASE ASSY. R M0-00 ENGINE HANGER RUBBER BUSH M0-00 CRANKCASE GASKET M0-0 CANKCASE ASSY. L M0-00 RR CUSHION UNDER RUBBER BUSH M0-000 FLANGE NUT M M0-000 M0-000 STUD BOLT MX. M0-000 STUD BOLT MX. 0-E00-KAT RADIAL BALL BEARING E00 M0-000 DOWEL PIN X M0-0 OIL SEAL.X0X M0-00 OIL SEAL XX 0-E00-RS RADIAL BALL BEARING E00-RS M0-00 FLANGE BOLT MX0 0-E0-KAT RADIAL BALL BEARING E M0-00 BRAKE SHOE ANCHOR PIN M0-00 OIL SEAL.X M0-000 FLANGE NUT M 0 M0-00 DRAIN PLUG BOLT M M0-00 M0-000 BREATHER TUBE M0-000 CAM CHAIN TENSIONER M0-00 FLANGE BOLT MX M0-00 OIL SEPARATOR M0-00 CAM CHAIN TENSIONER PIVOT M0-00 OIL SEAL.X 00-00-KAT FLANGE BOLT MX M0-00 KICK RETURN STOPPER PLATE 0 M0-000 FLANGE BOLT MX M0-00 FLANGE BOLT MX
FIG. CRANKSHAFT CON'ROD & PISTON ASSY. CRANKSHAFT CON'ROD & PISTON ASSY. REF NO. PART NO. DESCRIPTION REGD NO. M0-00 CRANKSHAFT & CONROD ASSY. M0-000 NUT MX. M0-00 WASHER -HV -0HV M0-000 LOCKING NUT M0-00 WASHER M0-00 KICK DRIVE GEAR M0-000 M0-000 NUT M M0-000 WOODRUFF KEY M0-000 PISTON PIN CLIP M0-000 PISTON PIN M0-000 PISTON M0-000 PISTON RING SET
FIG. CAMSHAFT ASSY. CAMSHAFT ASSY. REF NO. PART NO. DESCRIPTION REGD NO. M0-000 TAPPET ADJUSTING NUT M0-000 TAPPET ADJUSTING SCREW M0-000 VALVE ROCKER ARM M0-000 EX ROCKER ARM SHAFT M0-000 CAMSHAFT CHAIN M0-000 CAMSHAFT COMP. T M0-000 IN ROCK ARM SHAFT COMP. M0-00 STOPPER PLATE COMP. M0-00 DOWEL PIN X M0-000 CAMSHAFT HOLDER
FIG. LEFT COVER ASSY. LEFT COVER ASSY. REF NO. PART NO. DESCRIPTION REGD NO. M0-0 COVER L M0-000 L COVER GASKET 0-00-KAT TAPPING SCREW ST.X-F-H M0-0 L COVER PLATE M0-00 FLANGE BOLT MX0 M0-000 FLANGE BOLT MX M0-000 KICK STARTER ASSY. SPINDLE COMP.
FIG. FAN COVER AND SHROUD ASSY. FAN COVER AND SHROUD ASSY. REF NO. PART NO. DESCRIPTION REGD NO. M0-0 FAN COVER COMP. M0-000 STARTER CABLE CLAMPER M0-00 CARBURETOR COOLING DUCT M0-00 LOWER SHROUD M0-00 LOWER SHROUD SEAL M0-0 UPPER SHROUD COMP. M0-0 HIGH TENSION CORD CLIP M0-0 UPPER SHROUD SEAL M0-00 SCREW ST.X-F M0-00 BOLT MX ST.X GB SCREW ST. -F.00. DUST COVER
FIG. OIL PUMP ASSY. OIL PUMP ASSY. REF NO. PART NO. DESCRIPTION REGD NO. M0-00 CHAIN OIL PUMP M0-000 NUT FLANGE M M0-000 SPROCKET OIL PUMP DRIVEN M0-B-00 BOLT MX M0-000 OIL PUMP SUB ASSY.
FIG. DRIVEN PULLEY AND CLUTCH SUBASSY. DRIVEN PULLEY AND CLUTCH SUBASSY. REF NO. PART NO. DESCRIPTION REGD NO. M0-000 M0-000 M0-00 CLUTCH ASSY. OUTER DRIVE BELT DRIVEN PULLEY ASSY.
FIG. TRANSMISSION ASSY. TRANSMISSION ASSY. REF NO. PART NO. DESCRIPTION REGD NO. M0-000 TRANSMISSION COVER M0-00 TRANSMISSION COVER GASKET 0-E0-KAT RADIAL BALL BEARING E0 0-E0-KAT RADIAL BALL BEARING E0 0-E0-KAT RADIAL BALL BEARING E0 M0-000 SPECIAL BOLT MX M0-000 M0-000 OIL SEAL 0XX M0-000 FINAL GEAR -0000 EXTERNAL CIRCLIP 0 M0-000 FINAL SHAFT M0-000 COUNTER SHAFT COMP. M0-000 COMPRESSOR FLANGE NUT M M0-000 M0-000 DRIVE SHAFT
FIG. ELECTRIC SYSTEM ELECTRIC SYSTEM REF NO. PART NO. DESCRIPTION REGD NO. M0-00- STATOR COMP. M0-0 FLYWHEEL COMP. M0-0- COOLING FAN COMP. M0-0- FLANGE BOLT Mx
FIG. ELECTRIC STARTER ASSY. ELECTRIC STARTER ASSY. REF NO. PART NO. DESCRIPTION REGD NO. M0-000 FLANGE STARTING CLUTCH M0-000 STARTER REDUCTION GEAR SHAFT M0-000 STARTER REDUCTION GEAR M0-000 FLANGE BOLT MX M0-000 STARTER MOTOR ASSY.
FIG. DRIVE PULLEY SUBASSY. DRIVE PULLEY SUBASSY. REF NO. PART NO. DESCRIPTION REGD NO. M0-00 MOVABLE DRIVE PULLEY ASSY. M0-00 ROYER
FIG. CARBURETOR 0 0 0 FIG. CARBURETOR 0 0 0
CARBURETOR REF NO. PART NO. DESCRIPTION REGD NO. 0-KAT-0 GASKET SET A 0-KAT-0 JET NEEDLE SET 0-KAT-0 FLOAT SET 0-KAT-0 FLOAT CHAMBER SET 0-KAT-0 SCREW SET A 0-KAT-0 SCREW SET B 0-KAT-0 VALVE PLATE SET 0-KAT-0 AUTO BYSTARTER ASSY. 0-KAT- AIR CUT VALVE SET 00-KAT- COMPRESSION COIL SPRING 00-KJ-00 PAN SCREW Mx 0-KAT- CARBURETOR ASSY. -KAT- TOP -KAT- VACUUM PISTON COMP. -KAT-0 FLOAT VALVE COMP. -KAT- NEEDLE JET HOLDER -KAB-0 BINDER 0-GJ-00 HOLDER CAP. 00-0-0 TUBE 0 00-000 PAN SCREW Mx 00-00-H PAN SCREW Mx -000- SCREW-WASHER Mx -00- SCREW-WASHER Mx -00- SCREW-WASHER Mx 00-00 TUBE CLIP (B) 00-00 TUBE CLIP (B) 00-00- TUBE.x -GT-00 TUBE -GHB-0 MAIN JET # 0 -GY-00 SLOW JET # 0-KAT- CARBURETOR BODY
FRAME GROUP REF No. MFG No. DESCRIPTION REGD NO. KT0-00 CABLE COMP. PARK BRAKE KT0-00 CABLE COMP. REVERSE KT0-00 ENGINE STOP BUTTON KT0-00 IGNITION START SWITCH KT0-00 REAR CARGO RACK KT0-00 BRAKE LIGHT KT0-00 MAIN FRAME KT0-00 SCREW KT0-00 NUT, M KT0-0 HEADLIGHT SET KT0-0 HEADLIGHT BULB KT0-0 BOLT M X KT0-0 WASHER KT0-0 SPRING WASHER REF No. MFG No. DESCRIPTION REGD NO. KT0-0 R-WASHER KT0-0 NUT LOCKING FLANGE M KT0-0 RACK SUPPORT ARM KT0-0 BOLT MX.X KT0-0 NUT M X. 0 KT0-00 PADDING FRAME LONG KT0-0 FR. PLASTIC KT0-0 BOLT,MX KT0-0 NUT, M KT0-0 SPARE TYRE COMP. FR. KT0-0 SPARE TYRE COMP. FR. BRACKET KT0-0 BOLT, MX KT0-0 NUT, M KT0-0 FIXING PLATE KT0-0 NUT, MX.
Upper Brush Guards REF No. MFG No. DESCRIPTION REGD NO. KT0-00 NUT M KT0-00 FRAME CROSS MEMBER T-BAR KT0-00 WASHER SPHERICAL M- 0 KT0-00 BOLT M X KT0-00 PADDING FRAME LONG KT0-00 GUARD VERTICAL RAIL KT0-00 FRAME END CAP SEAT, LARGE KT0-00 FRAME CROSS MEMBER UPPER Ф KT0-00 GUARD SIDE RAIL LH KT0-0 GUARD SIDE RAIL LH KT0-0 SPRINBG WASHER KT0-0 BOLT M X 0 KT0-0 CANVAS KT0-0 BOLT, MX KT0-0 SPRING WASHER KT0-0 HEADREST ASSEMBLE PIPE KT0-0 TUBE COLLAR
Steering System REF No. MFG No. DESCRIPTION REGD NO. KT0-00 COVER. STEERING WHEEL KT0-00 BOLT HHCS Mx KT0-00 WASHER LOCK M KT0-00 STEERING WHEEL KT0-00 STEERING SHAFT KT0-00 BOLT MX KT0-00 FIXING PLATE, STEERING WHE KT0-00 LOCK NUT, M KT0-00 FIXING ROD, STEERING WHEEL KT0-0 BUSH. STEERING SHAFT KT0-0 CIRCLIP 0 KT0-0 BOLT HHCS Mx KT0-0 LOCKING WASHER Φ REF No. MFG No. DESCRIPTION REGD NO. KT0-0 STEERING KNUCKLE KT0-0 STEERING BALL JOINT KT0-0 NUT M KT0-0 BALL JOINT DUST COVER. L. KT0-0 TIE ROD KT0-00 ROD END ASSY. 0 KT0-0 COTTER PIN Φx KT0-0 ROUND NUT Mx. KT0-0 NUT M KT0-0 STEERING GEAR ASSY. KT0-0 BOLT MX0 KT0-0 WASHER Φ KT0-0 SPEEDO
Front Suspension REF No. REGD NO. REF No. KT0-00 MFG No. CAP, HUB DESCRIPTION KT0-00 COTTER PIN.X 0 KT0-00 ROD END BEARING M KT0-00 NUT CASTLE M KT0-0 BOLT HHFS MX KT0-00 WASHER KT0-00 BUSHING BRASS KT0-00 BEARING SEAL KT0-00 BEARING KT0-00 NUT M KT0-00 FR. WHEEL ASSY. LH KT0-0 WHEEL HUB WITH STUDS KT0-0 WHEEL NUT KT0-0 BRAKE DISK KT0-0 BOLT MX KT0-0 BEARING KT0-0 BEARING SEAL KT0-0 BUSHING BRASS MFG No. KT0-0 DESCRIPTION NUT FLANGE M REGD NO. KT0-0 BOLT MX. KT0-0 BALL JOINT KT0-0 LOCKING WASHER KT0-0 ALU-RIM. FR KT0-0 TIRE. FR KT0-0 COTTER PIN, X0 KT0-0 SHOCK FRONT KT0-0 NUT M 0 KT0-00 BOLT MX.X KT0-0 FR. WHEEL ASSY. RH. KT0-0- A-ARM LOWER, LH. KT0-0- SPINDLE FRONT LH KT0-0- SPINDLE FRONT LH KT0-0 A-ARM UPPER KT0-0- A-ARM LOWER, RH. KT0-0 NUT, M KT0-0- FRONT RIGHT FENDER ASSEMBLY (WITH STAND,BOLTS) KT0-0- FRONT LEFT FENDER ASSEMBLY (WITH STAND,BOLTS)
Rear Housing REF No. MFG No. DESCRIPTION REGD NO. KT0-00 CAP, HUB KT0-00 PIN SPECIALX0 KT0-00 NUT FLANGE MX. KT0-00 WASHER KT0-00 DUST COVER KT0-00 NUT FLANGE M KT0-00 RR. TIRE. ASSY. LH KT0-00 WHEEL HUB WITH STUDS KT0-00 WHEEL HUB WITH STUDS NUT KT0-0 BOLT MX0 KT0-0 DUST SEAT KT0-0 BEARING KT0-0 BEARING BASE REF No. MFG No. DESCRIPTION REGD NO. KT0-0 NUT M KT0-0 BOLT HHFS M X KT0-0 SPROCKET, DRIVEN KT0-0 AXLE KT0-0 BRAKE DISC KT0-0 ALU-RIM, RR. 0 KT0-00 TIRE, RR. KT0-0 RR. TIRE ASSY. RH KT0-0 WASHER Φ KT0-0- REAR RIGHT FENDER ASSEMBLY (WITH STAND,BOLTS) KT0-0- REAR LEFT FENDER ASSEMBLY (WITH STAND,BOLTS) KT0-0 OUBLE ROW CHAIN
Brake Systems / Pedals REF No. MFG No. DESCRIPTION REGD NO. KT0-00 BRAKE PEDAL KT0-00 PEDAL BUSH KT0-00 WASHER Φ KT0-00 BOLT Mx KT0-00 WASHER Φ KT0-00 COTTER PIN X0 KT0-00 AXIS PIN KT0-00 U-JOINER KT0-00 HEX NUT M KT0-0 LOCKING NYLON NUT M KT0-0 REAR BRAKE TENSION ROD KT0-0 REAR BRAKE RETURN SPRING KT0-0 BRAKE ARM KT0-0 COTTER PIN.X KT0-0 GAS PADEL KT0-0 THROTTLE CABLE KT0-0 THROTTLE RETURN SPRING REF No. MFG No. DESCRIPTION REGD NO. KT0-0 HAND BRAKE BAR COMP. KT0-0 U-JOINER # 0 KT0-00 PEDAL COVER KT0-0 BUSH KT0-0 FRONT BRAKE CALIPER. LH KT0-0 OIL PIPE# KT0-0 FRONT BRAKE CALIPER.RH KT0-0 OIL PIPE# KT0-0 OIL PIPE# KT0-0 CALIPER ASSY. RR KT0-0 MASTER CYLINDER KT0-0 SPINDLE PIN 0 KT0-00 LOCKING NYLON NUT M KT0-0 REVERSE BAR COMP. KT0-0 FR. BRAKE PADS, FR. BRAKE PUM KT0-0 BRAKE PADS, RR. BRAKE PUMP KT0-0 REVERSE LEVER COVER
Rear Swing Arm REF No. MFG No. DESCRIPTION REGD NO. KT0-00 NUT FLANGE MX. KT0-00 ENGINE MOUNT SPACER LINK KT0-00 JAM NUT M KT0-00 RR. ENGINE BRACKET KT0-00 FLANGE BOLT Mx.x0 KT0-00 LOCKNUT MX. KT0-00 REAR DISC COVER KT0-00 FLANGE BOLT Mx KT0-00 LOCKING NYLON NUT, M KT0-0 BOLT MX0 KT0-0 LOCKING WASHER KT0-0 WASHER Φ KT0-0 MUFFLER (W/ WAY CATALYS KT0-0 BOLT MX.X0 KT0-0 RUBBER BUSH, RR. SWINGARM KT0-0 NUT M KT0-0 GUARD, CHAIN KT0-0 BOLT, HHFS MX0 KT0-0 NUT FLANGE M 0 KT0-00 BATTERY REF No. MFG No. DESCRIPTION REGD NO. KT0-0 BATTERY COVER KT0-0 STRAP BOLT Mx.x0 KT0-0 AIR CLEANER CLAMP KT0-0 AIR CLEANER ASSY. KT0-0 NUT M KT0-0 BOLT MX.X KT0-0 MUFFLER JOINT NUT M KT0-0 GASKET EXHAUST PIPE KT0-0 BATTERY BAND 0 KT0-00 BATTERY LOWER KT0-0 REAR SHOCK KT0-0 LOCKING WASHER Φ KT0-0 WASHER Φ KT0-0 LOCKING WASHER KT0-0 NUT M KT0-0 BUSHING KT0-0 WASHER Φ KT0-0 RUBBER BUSHING KT0-0 REAR SWING ARM
Engine / Seat Belt / Electricals REF No. MFG No. DESCRIPTION REGD NO. KT0-00 HEAD REST KT0-00 PESSENGER SEAT KT0-00 DRIVER SEAT KT0-00 SEAT BOLT KT0-00 NUT KT0-00 FUEL TANK CAP COMP. KT0-00 FUEL TANK COMP. KT0-00 BOLT WASHER MX KT0-00 TANK COMP. COLLR KT0-0 RUBBER MOUNT KT0-0 FLAT WASHER Φ KT0-0 WASHER NUT Φ KT0-0 FUEL AUTO COCK ASSY KT0-0 FUEL TUBE CLIP KT0-0 FUEL # TUBE COMP. KT0-0 FUEL TUBE CLIP KT0-0 GAS FILTER KT0-0 FUEL # TUBE COMP. KT0-0 VACUUM TUBE COMP. 0 KT0-00 BOLT MX0 KT0-0 WASHER Φ KT0-0 NUT M KT0-0 SAFETY BELT KT0-0 BOLT MX0 KT0-0 WASHER REF No. MFG No. DESCRIPTION REGD NO. KT0-0 WASHER KT0-0 NUT M KT0-0 C.D.I. UNIT COMP. KT0-0 C.D.I. UNIT BELT KT0-0 STARTING RELAY 0 KT0-00 BOLT MX KT0-0 NUT KT0-0 RESISTOR COMP. KT0-0 REGULATE RECTIFIER COMP KT0-0 BOLT KT0-0 WASHER KT0-0 LOCKING WASHER KT0-0 NUT KT0-0 FIXING PLATE, ELECTRICA BO KT0-0 CARBURETOR 0 KT0-00 ENGINE COMP. KT0-0 ELECTRIC ASSY. COVER KT0-0 BOLT MX0 KT0-0 SPRING WASHER KT0-0 BOLT MX KT0-0 NUT M KT0-0 SPRING WASHERΦ KT0-0 FR. FIXING COLLAR, ENGINE KT0-0 MAIN WIRING HARNESS KT0-0 SECOND WIRING HARNESS