Items Supplied > Application(s) > 1 Powrpro Black Fuel Injection Module 6 Zip Ties 8 2 Zip Ties 2 1 Velcro Stripe Vegas 8-Ball 2008-2014 Victory High Ball 2012-2014 Victory Judge 2013-2014 Hammer 8 Ball 2008-2014 Vegas 2008-2012 Kingpin 2008-2012 Zach Ness Vegas 2011-2012 Vegas Jackpot 2008-2014 Hammer S 2008-2012 Boardwalk 2013-2014 Instruction Manual > 92-1052-B Page 1 of 5 Read all instructions carefully and completely before installing your new POWRPRO module. It is recommended that a qualified mechanic or technician install this product. 1. Remove seat which is retained by three bolts in rear of pad on some models, the plastic seat cover may need to be removed on some models to access the socket head shoulder screws. On the Judge model, both side number plate covers must be removed, and two M8 bolts removed from under the seat. Four remaining seat bolts must also be removed, by removing the left and right rear fender rails from the bike. 2. On most models, remove the single bolt retaining rear of fuel tank along with the bolts and covers securing front of fuel tank to frame. The Judge model will need to have two bolts removed from the rear of the tank, along with the front tank mount covers and bolts. 3. Prop rear of fuel tank up and disconnect quick release fuel coupling on bottom of tank, by pressing in green tabs on each side of coupler and pulling fuel coupling downward from tank. Disconnect the fuel tank electrical connector along bottom of fuel tank also, see Figure 1. Be sure to disconnect two vacuum lines from rear lower left corner of fuel tank, for tank removal, see Figure 2. 4. Assistance is recommend to carefully pull fuel tank upward and rearward at the same time to remove it. Set fuel tank in a secure location to prevent it from being damaged, while it is removed. 5. Remove left and right side covers on the engine between the front and rear cylinders for additional engine access. Note the Judge models, must have the covers unscrewed, all other models, snap off. 6. Locate the rear fuel injector connector between engine heads, from right side of motorcycle, see Figure 3. Pull the "RED" pull tab up towards the top portion of the connector, assistance will be needed to prevent the injector from rotating during this procedure, see Figure 4. Once the Red tab is pulled upward, push in on the black tab below it, see Figure 4 & 5. While pushing in on black tab, pull entire connector upward and remove from injector. It may be necessary to snip the zip tie from the injector wires to the fuel rail, to allow adequate wire length to free connector from injector. Pull injector connector outward towards right side of motorcycle, for installation of Powrpro Tuner (PPT) connectors later in instructions. 7. Repeat injector connector removal procedures for front connector, noting that "RED" pull tab is accessed from left side of motorcycle, see Figure 4 & 5. Once connector is removed from front injector, be sure to pull it outward towards right side of motorcycle. 8. Place Powrpro Tuner (PPT) module on top of motorcycle frame in under seat area, Figure 6. 9. Route Fuel injector connectors along right upper frame rail. The longer of the two connector pairs will go to the front injector. The shorter pair to the rear injector. Mate the shorter female PPT connector to the rear injector and the corresponding male PPT connector to the original rear Victory female connector, see Figure 7. Be sure all connectors are snapped into place and the "RED" lock tab on the Victory female is secured into original position, as it was prior to disassembly, Figure 7. DISCLAIMER: NOT LEGAL FOR SALE OR USE IN CALIFORNIA ON ANY POLLUTION CONTROLLED MOTOR VEHICLES. DOCUMENT NO. 0017 1
Instruction Manual > 92-1052-B Page 2 of 5 10. Route the remaining injector connector harness over the throttle linkage along the upper right frame rail and mate the remaining female PPT connector to the front injector. Plug the Victory female connector into the mating male PPT connector, Figure 7. 11. Be sure all connectors are securely installed on injectors and snapped together and "RED" lock tabs are seated in place. Carefully tuck the connectors back towards cylinder heads and under frame rail. If space allows on your application install (2) 4" zip ties to connector harnesses and fuel rail, as prior to install. 12. Allow a small amount of slack at each injector connector location and secure injector harness to right upper frame rail in 3 locations with supplied 8 inch zip ties, Figure 8. Be sure harness is above and free from throttle linkage. 13. Route the longer harness with single pin connectors from the PPT up the left upper frame rail, route it over the engine and down the left front frame rail. Locate the front oxygen sensor connector and disconnect it from the O 2 sensor, it may be necessary to open up wire retaining ring for proper slack to work on connectors. Mate corresponding PPT female O 2 connector with the original male O 2 connector. Connect PPT male O 2 connector to original O 2 female connector on Victory harness, see Figure 9. Be sure to secure O 2 sensor connectors to wire loop retainer and secure PPT connectors to existing harnesses utilizing a supplied 8 inch zip tie. Install (2) 8 inch zip ties along the upper frame rail to secure harness to frame, and (1) along left front frame rail, Figures 10 and 11. 14. Route the shorter rear O 2 sensor wires from the Powrpro Tuner to the area in front of the battery. Disconnect the connector from the rear O 2 sensor and, connect the corresponding male and female connectors to the rear O 2 sensor harness, see Figure 12. 15. Locate the hex bolt mounting the upper rear portion of the battery tray and remove it. Insert the hex bolt through the PPT ground terminal and reinstall securely, see Figure 6. 16. Set fuel tank back onto front portion of frame and reinstall quick connect fuel line securely, 4 pin electrical connector and two vent lines at left rear of tank. Lower fuel tank back into position and install front and rear tank bolts and tighten securely. Reinstall rubber covers over front fuel tank mount bolts. 17. Verify that the module has power and connections have been made correctly; watch the clear window on the FI housing and turn "ON" the key ignition and set the handlebar run switch to "ON", confirm that the Red LED turns on. On some models the Red light will turn off after 4-5 seconds as the fuel pump cycles off, which is OK. If you do not see a Red light, it may be necessary to wait for the alarm to reset (if applicable) and try again. Also confirm the side stand is up, bike is in neutral, and clutch is in. Start the bike and confirm the LED remains on solid Red. NOTE: Make sure ignition is turned off before attempting to change any Fi2000 harness connections if no Red light is seen. For access to the Blue Tooth Tuning App on the module, please download the PowrPro Black App to your smart device, Android 4.3 & later or Apple ios 5.0 & later operating systems. Once the app is installed, make sure the motorcycle is in neutral and start the engine, use the connect button within the app and the Blue light on the Fi module window will light up during pairing connection and remain solid Blue while paired and connected with respective Android or Apple Device. Once the app has been used and settings saved and disconnected through the app, the Blue light will turn off, and the PowrPro Black will be ready for continued service on the motorcycle. 18. Remove the backing from the Velcro and place the PPT case between rear frame rail and large ECU wire harness in center of bike, Figure 6. 19. Re-install the left and right engine covers as well as left and right side covers behind engine. 20. Place seat back in place and secure with 3 socket head shoulder bolts, tighten any other loose fasteners. Reinstall seat cover over passenger seat if removed earlier. Be sure to tighten any other fasteners loosened during installation process to factory specifications. On Judge models install all six M8 seat screws securely as well as the side fender rails and bolts securing each side securely. TROUBLE SHOOTING: If you have any problems refer to Step 17 in the main body of the instructions. 2
Instruction Manual > 92-1052-B Page 3 of 5 FUEL TANK ELECTRICAL FUEL LINE QUICK DISCONNECT FITTING FUEL TANK VACUUM LINES FIGURE 1 FIGURE 2 REAR CYLINDER FUEL / FRONT CYLINDER FUEL / PULL RED LOCK TAB UP PRESS BLACK TAB IN TO REMOVE FROM PULL IN THIS DIRECTION TO REMOVE FROM FIGURE 3 FIGURE 4 (Note, Air box not shown for clarity) (Rear Injector shown, Front similar) DEPRESS TAB AND PULL APART CONNECTION FRONT REAR FUEL RAIL ONLY SHOWN OTHER COMPONENTS OMITTED FOR CLARITY FIGURE 5 (APPLIES TO FRONT AND REAR S) 3
Instruction Manual > 92-1052-B Page 4 of 5 ES TO OXYGEN SENSORS POWRPRO INSTALLATION LOCATION REAR FENDER STOCK ECU GROUND WIRE CONNECTED TO BATTERY MOUNT BOX BOLT FIGURE 6 STOCK REAR P.P.T. REAR FRONT CYLINDER P.P.T. FRONT STOCK FRONT P.P.T. REAR MALE REAR CYLINDER P.P.T. FRONT MALE FIGURE 7 (APPLIES TO FRONT AND REAR S) ZIP TIE LOCATIONS FOR P.P.T. PPT, ROUTING TO FUEL S FIGURE 8 4
Instruction Manual > 92-1052-B Page 5 of 5 LEFT FRONT FRAME RAIL STOCK FRONT MALE O 2 PPT FRONT O 2 FRONT O 2 SENSOR FROM PPT STOCK FRONT MALE O 2 PPT MALE FRONT O 2 FIGURE 9 LEFT SIDE ZIP TIE LOCATION LEFT FRONT FRAMERAIL ZIPTIE LOCATION ROUTING FOR FRONT O 2 SENSOR FIGURE 10 FIGURE 11 STOCK REAR O 2 PPT MALE REAR O 2 O 2 SENSOR MALE CONNNECTOR FI2000 WITH O 2 PPT SENSOR REAR O 2 R STOCK WITH FI2000 FIGURE 12 DISCLAIMER: NOT LEGAL FOR SALE OR USE IN CALIFORNIA ON ANY POLLUTION CONTROLLED MOTOR VEHICLES. 5