REPLACEMENT TP LT-R

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Transcription:

REPLACEMENT PARTS FACTORY CUSTOMER MODEL: 552544 MODEL: 385002x190A 1740360

Table Of Contents PRODUCT COMPONENTS PAGES Steering... 4 Engine Mount... 6 Motion Drive... 8 Electrical System... 12 Chassis & Hood... 14 Decals... 18 Mower Housing... 20 Mower Housing Suspension... 24 Torque Specification Chart... Inside Back Cover

Steering NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 0007 4

Steering REF NO PART NO. 1 1001980MA 2 690338MA 3 1001982MA 4 094124MA 5 15X111MA 6 009X57MA 7 1001893MA 8 011X25MA 9 094121MA 10 094123MA 11 001X84MA 12 1001121E701MA 13 094006E701MA 14 015X88MA 15 15X118MA 16 1001270E701MA 17 094007E701MA 18 01X146MA 19 030X49MA 20 690150MA 21 094576E701MA 22 01X111MA 23 17X104MA 24 017x47MA 25 015X84MA 26 1001460E701MA 27 095329E701MA 28 094575E701MA 29 095328E701MA 30 26X249MA 34 1001840601MA 35 17X195MA 36 17X192MA 37 17X113MA 38 094618MA 39 26X267MA 40 092059MA 41 0025X3MA 43 17X146MA DESCRIPTION Wheel, Steering Post, Steering Cover, Steering Wheel Bearing (Included with Ref. No. 2) Nut, Flange (Included with Ref. No. 2) Bolt, Shoulder Gear, Pinion (Included with Ref. No. 2) Ring, Snap (Included with Ref. No. 2) Gear, Sector Bearing Bolt Plate, Steering Plate, Engine Nut, Flange Nut, Flange Bracket, Hanger Axle, Hanger Bolt Pin, Cotter Bearing Spindle Assembly, Left Bolt Nut, Flange Axle Assembly Drag Link, Left Spindle Assembly, Right Drag Link, Right Wheel and Tire Assembly Hub Cap Bellows Bolt Footnotes 5

Engine Mount NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 0013 6

Engine Mount REF NO PART NO. 1 092317MA 2 1001947MA 3 095197MA 4 7601033MA 5 095197MA 6 26X201MA 7 094006E701MA 8 092371MA 9 ----- 10 0025X7MA 11 690439ZMA 12 019X35MA 13 01X140MA 14 17X170MA 15 26X249MA 16 26x229MA 17 690538E701MA 18 26x277MA 19 690537E701MA 20 26x263MA 21 094384MA 22 015x79MA 23 094066MA 25 1001747MA 30 1001627E701MA 31 094654MA 32 091309MA 33 06x103MA 34 018x15MA DESCRIPTION Fuel Cap (Included with Ref. No. 2) Fuel Tank Hose Clamp (Included with Ref. No. 2) Fuel Line (Must cut to length) (Included with Ref. No. 2) Hose Clamp (Included with Ref. No. 2) Plate, Engine Throttle Control * Engine, BRIGGS & STRATTON Bolt, Engine Mount Stack Pulley Assembly Lockwasher Bolt, Hex Bracket, Muffler Bracket, Muffler Mount Guide, Belt Nut, Flange Guide, Belt Exhaust Tube, Single Shield, Heat Muffler Gasket Footnotes Note * For Information on Replacement Parts for this engine contact the Manufacturer. 7

Motion Drive NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 0005 8

Motion Drive REF NO PART NO. DESCRIPTION 1 009X39MA Bolt, Shoulder 2 015X89MA Nut, Hex 3 690173E701MA Arm, Idler 4 094041ZMA Rod, Clutch 5 015X79MA Nut 6 17X102MA 7 092697MA Grip 8 030X20MA Pin, Cotter 9 094043ZMA Lever, Shift 10 017X47MA 11 094044ZMA Link, Shift 12 021920ZMA Nut, Adjuster 13 091079MA Grip 14 1001271ZMA Rod, Parking Brake 15 094815ZMA Nut, Adjuster 16 1001303ZMA Bracket, Shift Pivot 17 26X249MA 18 015X84MA Nut 19 094042ZMA Mount, Stud Spring 20 009X54MA Bolt, Shoulder 21 165X116MA Spring, Extension 22 1001978E701MA Bracket, Right Shifter 23 1001928E701MA Frame, Right 24 002X53MA Bolt, Carriage 25 1001927E701MA Frame, Left 26 094045ZMA Latch, Parking Brake 27 021544MA Pedal 28 094038E701MA Lever, Brake/Clutch 29 1001117E701MA Bracket, Pedal 30 037X87MA Belt, Motion Drive 31 094031ZMA Yoke, Shift 32 0031X6MA Pin, Hair 33 017X38MA 34 690369MA Spacer 35 06X105MA Bolt 36 ----- * Transaxle 37 015X88MA Nut 38 020697MA Key, Woodruff 39 01X155MA Bolt 40 094008E701MA Bracket, Transaxle 41 690409MA Pulley 42 094433MA Bracket, Transaxle Support 43 0011X7MA Ring Retainer Footnotes Note * For Replacement Parts see the Transaxle manufacturer 9

Motion Drive NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 0005 10

Motion Drive REF NO PART NO. 44 095094MA 45 021553MA 46 17X160MA 47 1401103ZMA 50 092288601MA 51 17X160MA 52 0011X3MA 53 094618MA 54 094384MA 55 0031X4MA 56 165X115MA 57 165X92MA 58 26X216MA 59 17X148MA 60 26X267MA 61 17X169MA 62 17X165MA 63 017X53MA DESCRIPTION Pulley, Drive Key, Square Spacer, Transaxle Wheel & Tire Assembly E-Ring Hub Cap Guide, Belt Pin, Hair Spring, Extension Spring, Extension Footnotes Note * For Replacement Parts see the Transaxle manufacturer 11

Electrical System NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 0015 12

Electrical System REF NO PART NO. 1 250X92MA -- 1001716MA -- 090084MA 2 250x138MA 3 1001993MA -- 020729MA -- 091489MA -- 091488MA 4 094136MA 5 302031MA -- 407078MA 6 1002004MA -- 26X229MA -- 15X116MA 7 024X32MA -- 26X229MA 8 092739MA -- 002X82MA -- 014X79MA -- 690604MA 9 250x139MA 10 094159MA 11 024X31MA 12 1001575MA DESCRIPTION Harness, Light Wire Socket, Light Bulb, Light Harness, Chassis Wire Switch, Ignition Key, Ignition Nut, Hex Cap, Ignition Switch, PTO Fuse Holder, Fuse Solenoid, Mounting Locknut Cable, Battery Ground, Ground Cable Battery Bolt, Carriage Wingnut Boot, Battery -Positive Harness, Seat Switch Wire Switch, Seat Sensor Cable Switch, Limit Footnotes 13

Chassis & Hood NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 0003 14

Chassis & Hood REF NO PART NO. 1 690566MA 2 028X23MA 3 094057MA 4 26X229MA 5 1001054MA 6 017x47MA 7 009X56MA 8 094154E701MA 9 094156ZMA 10 1001648E701MA 11 001X45MA 12 015X89MA 13 009X55MA 14 094155ZMA 15 164X31MA 16 26X249MA 17 26X263MA 18 164X30MA 19 1001987E620MA 20 15X123MA 21 094151E701MA 22 009X47MA 23 094999MA 24 094998MA 25 092333E620MA 26 092350MA 27 26x239MA 28 092344MA 29 093190MA 30 0031x4MA 31 26X270MA 32 26X238MA 33 094214MA 34 094216E701MA 35 094211MA 36 093007E701MA 37 095323E701MA 38 1001270E701MA 39 094085E701MA 40 094007E701MA 41 094084E701MA 42 092332ZMA 43 1001928E701MA Footnotes DESCRIPTION Seat Cap, Push 0n Spring Bolt, Wing Bolt, Shoulder Support, Seat Rod, Pivot Bracket, Pivot Bolt Nut Bolt, Shoulder Spring Spring Deck, Seat Nut Plate, Index Mat, Left Mat, Right Hood Grille Lens Brace, Grille Pin, Hair Bearing, Steering Dash Plate, Dash Panel, Access Support, Dash Bracket, Rear Hanger Support, Left Grille Axle, Hanger Support, Right Grille Rod, Pivot Frame, Right 15

Chassis & Hood NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 0003 16

Chassis & Hood REF NO PART NO. 44 1001927E701MA 45 690424MA 46 1001002E701MA 47 690434E701MA 52 690482E701MA 49 26X277MA 50 015X81MA 51 094215E701MA 56 094610MA 70 1001542MA -- 1740336 -- 1740360 DESCRIPTION Frame, Left Container, Battery Plate, Hitch Panel, Rear Support, Battery Nut Channel Cover, Lift Detent Holder, Cup Instruction Book Manual, Replacement Parts Footnotes 17

Decals NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 0017 18

Decals REF NO PART NO. 1 48X5707MA 2 1740408MA 3 1740409MA 4 48X5451MA 6 44X7325MA 7 1740406MA 8 44X6546MA 9 48X5725MA 10 48X5710MA 11 44X6554MA 12 48X5214MA 13 48X511MA 15 48X5771MA 17 44X7535MA 18 48X630MA 19 48X5713MA DESCRIPTION DECAL, CUT FINGER ENGLISH DECAL, MASPORT 12.5/38 RH DECAL, MASPORT 12.5/38 LH DECAL, 5 SPEED DECAL, WARNING DECAL, MASPORT LOGO DECAL, 1/6 HGT ADJ-LIFT DECAL, NO STEP-LH HSNG DECAL, NO STEP-CHUTE DECAL, CLUTCH/BRAKE SILVER DECAL, DECK LEVEL POS/ONLY DECAL, WARNING LOAD LMT DECAL, DASH SYMBOLS 3510 DECAL, V2-SS-1X3 CUTTING HEIGHT DECAL, 3 WAY DECAL, ENGAGE PTO Footnotes 19

Mower Housing NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 0011 20

Mower Housing REF NO PART NO. 1 092852MA 2 15X140MA 3 037X86MA 4 091801MA 5 015X84MA 8 690212E701MA 9 094137MA 10 009X52MA 11 094055E701MA 12 094049E701MA 13 094068MA 14 009X51MA 15 094128E701MA 16 166X43MA 17 015X79MA 18 094054E701MA 19 095194MA 20 017X91MA 21 0031X4MA 22 0025X7MA 23 094051E701MA 24 009X39MA 25 1001499MA 26 166X41MA 27 094047E701MA 28 094059E701MA 29 166X42MA 30 094052E701MA 31 091770E701MA 32 015X88MA 33 002X53MA 34 1001200MA 35 690539E701MA 36 690411MA 37 095104E701MA 38 17X166MA 39 17X165MA 40 15X100MA 41 0166X4MA 42 028X23MA 43 094957ZMA 44 094707MA 45 094956E701MA Footnotes DESCRIPTION Pulley, Jackshaft Nut, Hex Belt, Mower Drive Pulley, Idler Nut, Flange Link, Lift Pad, Friction Bolt, Shoulder Bracket, Suspension Pad Assembly, Left Brake Knob Bolt, Shoulder Plate, Suspension Spring Nut, Flange Bracket, Left Suspension Pin, Hanger Pin, Cotter Bolt Cover, Pulley Bolt, Shoulder Arm, Idler Spring Pad Assembly, Right Brake Bracket Assembly, Brake Spring Bracket, Right Suspension Plate Nut, Flange Bolt, Carriage Mandrell Bracket, Suspension Adapter, Blade Blade Nut Spring Cap, Push On Rod, Pivot Deflector Assembly Bracket, Deflector 21

Mower Housing NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 0011 22

Mower Housing REF NO PART NO. 46 094062E701MA 47 017X45MA 48 094781MA 50 094681E701MA 51 26X249MA 52 165X118MA 54 094060E701MA 55 015X98MA DESCRIPTION Bracket, Front Hanger Guide, Belt Bracket, Support Spring, Extension Housing - Export Blade (Includes Ref. No. 17, 18, 30, 31, 32, 33, 45, 46, 47 & 51) Nut, Flange Footnotes 23

Mower Housing Suspension NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 0009 24

Mower Housing Suspension REF NO PART NO. 1 092698MA 2 094346ZMA 3 094022ZMA 4 0025X3MA 5 092697MA 6 166X40MA 7 17X103MA 8 690533MA 9 094017ZMA 10 009X39MA 11 030X20MA 12 017X57MA 13 094004ZMA 14 015X84MA 15 26X249MA 16 166X39MA 17 094018E701MA 18 165X118MA 19 690394E701MA 20 690212E701MA 21 690122ZMA 22 17X168ZMA 23 017X57MA 24 0031X4MA 25 017X91MA 26 002X85MA 27 1001111E701MA 30 094067MA 31 094055E701MA 32 690151MA 33 009X53MA 34 094015E701MA 36 17X191MA 37 015X84MA 38 165X131MA 39 015X68MA 40 094005E701MA 41 094027E701MA 42 094026E701MA 43 094158ZMA 44 690539E701MA 45 1001098E701MA DESCRIPTION Grip Handle, PTO Pad, Switch Bolt Grip Spring Handle, Lift Lever, PTO Bolt, Shoulder Pin, Cotter Link, PTO Nut, Flange Spring Bracket, PTO Spring, PTO Crank, PTO Link, Lift Link, Lift Handle Pin, Hair Bolt, Carriage Lever Assembly, Lift Pin Bracket, Rear Suspension Spacer, Lifter Bolt, Shoulder Bracket, Pivot Nut, Flange Spring Nut, Flange Bracket, PTO Hanger, Left Deck Hanger, Right Deck Rod, Hanger Bracket, Suspension Plate, Stiffening Footnotes 25

Hardware Identification & Torque Specifications Common Hardware Types Hex Head Capscrew Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Carriage Bolt Lockwasher Hex Nut Standard Hardware Sizing When a washer or nut is identified as 1/2, this is the Nominal size, meaning the inside diameter is 1/2 inch; if a second number is present it represent the threads per inch When bolt or capscrew is identified as 1/2-16 x 2, this means the Nominal size, or body diameter is 1/2 inch; the second number represents the threads per inch (16 in this example, and the final number is the body length of the bolt or screw (in this example 2 inches long). The guides and ruler furnished below are designed to help you select the appropriate hardware and tools. 0 1/4 1/2 3/4 1 1/4 1/2 3/4 2 1/4 1/2 3/4 3 1/4 1/2 3/4, 1/2 x 2 Body Diameter Body Length Nut, 1/2 Inside Diameter Hardware Grade No Marks SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.9 10-24 27 3.1 43 4.9 60 6.8 10-32 31 3.5 49 5.5 68 7.7 1/4-20 66 7.6 8 10.9 12 16.3 1/4-28 76 8.6 10 13.6 14 19.0 5/16-18 11 15.0 17 23.1 25 34.0 5/16-24 12 16.3 19 25.8 27 34.0 3/8-16 20 27.2 30 40.8 45 61.2 3/8-24 23 31.3 35 47.6 50 68.0 7/16-14 30 40.8 50 68.0 70 95.2 7/16-20 35 47.6 55 74.8 80 108.8 1/2-13 50 68.0 75 102.0 110 149.6 1/2-20 55 74.8 90 122.4 120 163.2 9/16-12 65 88.4 110 149.6 150 204.0 9/16-18 75 102.0 120 163.2 170 231.2 5/8-11 90 122.4 150 204.0 220 299.2 5/8-18 100 136 180 244.8 240 326.4 3/4-10 160 217.6 260 353.6 386 525.0 3/4-16 180 244.8 300 408.0 420 571.2 7/8-9 140 190.4 400 544.0 600 816.0 7/8-14 155 210.8 440 598.4 660 897.6 1-8 220 299.2 580 788.8 900 1,244.0 1-12 240 326.4 640 870.4 1,000 1,360.0 NOTES 1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 135% of grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque values must meet this specification. 4 Wrench & Fastener Size Guide 1/4 5/16 3/8 7/16 DIA. 1/2 DIA. 1/4 Bolt or Nut Wrench 7/16 5/16 Bolt or Nut Wrench 1/2 3/8 Bolt or Nut Wrench 9/16 7/16 Bolt or Nut Wrench (Bolt) 5/8 Wrench (Nut) 11/16 1/2 Bolt or Nut Wrench 3/4