FPI Mag FULL PROFILE INSERTION ELECTROMAGNETIC FLOW METER MODELS 394L AND 395L MAG METER SUBMITTAL From McCROMETER 3255 WEST STETSON AVENUE HEMET, CA 92545 Phone (95) 652-68 Toll Free (800) 220-2279 Fax (95) 652-3078 Date:
Project Name: Purchase Order No.: Date: Customer Name: Submitted By: Other Project Information: Page
Equipment to be Supplied to McCrometer, Inc. PART NUMBER DESCRIPTION METER QTY. METER 2 QTY. METER 3 QTY. Model 395L FPI Mag Meter Forward Flow Model 394L FPI Mag Meter Bidirectional Flow Nominal Pipe Size in inches (4 to 38 ) () M-Series Electronic Unit, including: () IP67 Enclosure () Three-Button Key Pad () Back-Lit Graphical LCD Display (4) Programmable Opto-Isolated Digital Outputs (2) 4-20mA Programmable Output for Forward Flow () 90-265 VAC Powered () Electromagnetic Averaging Sensor, including: () 2 Stainless Steel Full Port Ball Valve with () 2 x Close Stainless Steel Nipple () 3M Fusion Bonded Epoxy Protective Coating () Quick Connect Cable Connector (IP68) (20) Feet of Submersible Sensor Cable () Compression Seal () Set of Retaining/Installation Rods () Top Plate () Instruction Manual BUILT-IN OPTIONS Additional Sensor Cable: Specified Total Length In Feet (Leave Blank For None) Special 0 to 35 VDC Powered Special Compression Gland Seals (instead of Quick Connects at sensor) ACCESSORIES 7503/75032 Insertion Tool 0624B33900 Sun Shield 700070 Stainless Steel Tag i IMPORTANT: The MINIMUM port inside diameter for all installation valves is -7/8" (48mm). Page 2
PROJECT NOTES Meter : Meter 2: Meter 3: Page 3
FPI Mag Models 394L and 395L Suggested Specifications GENERAL The magmeter shall consist of two components; an electromagnetic averaging sensor and a converter unit. The magmeter shall automatically sense and correct for shifting velocity profiles in the pipe by constantly obtaining an area weighted mean velocity. The meter shall be equivalent to the Models 394L and 395L FPI Mag Full Profile Insertion Electromagnetic Flow Meter as manufactured by McCrometer, Inc. in Hemet, California. CONVERTER The flow meter converter shall be microprocessor based with a keypad for instrument set up and LCD displays for totalized flow, flow rate engineering units and velocity. The converter shall power the flow-sensing element and provide a galvanically isolated Dual 4-20mA output. It shall be possible, in the test mode; to easily set the converter outputs to any desired value within the range. The 4-20mA scaling, time constants, pipe size, flow proportional output, engineering units and test mode values shall be easily set via the keypad and display. Four separate fully programmable alarm outputs shall be provided to indicate empty pipe, forward/reverse, polarity (normally open/close), analog over-range, fault conditions, high/low flow rates, % of range, and pulse cutoff. The converter shall periodically perform self-diagnostics and display any resulting error messages. All set up data and totalizer values may be protected by a password. SENSOR The flow-sensing element shall be of an electromagnetic averaging type design and factory calibrated to NIST traceable standards. The flow sensor shall also be supplied with a stainless steel full port ball valve or corporation stop and stainless steel nipple. Installation of the averaging sensor shall be accomplished either under flowing conditions or in a dry line through a 2-inch tap via a full port ball valve or corporation stop into the pipe. Profiling or site calibration shall not be required. Measuring electrodes and reference ground electrodes shall be constructed of 36 stainless steel for corrosion protection against the passing fluid. Sensor shall have epoxy coating over the stainless steel to help from attack of UV, chemical resistance and excess buildup. Sensor shall be suitable for clean, potable, raw (check algae content) or other debris-free water applications. The sensor shall not be damaged by extended operation at partially full or empty pipe conditions. SENSOR CABLES The sensor shall have dual cables of 20 feet of multi-conductor; abrasive resistant, PVC jacketed, submersible cable flexible to -40 F. The sensor cables shall have quick connect attachments, or optional compression gland seas. Both cable connections are IP68 rated. Additional cable length up to a maximum of 500 feet shall be available as an option. MOUNTING HARDWARE Stainless steel threaded retaining rods, of sufficient length, shall be provided for the smooth installation of the electromagnetic averaging sensor. Shorter stainless steel retaining rods shall also be provided for the continuous operation of the electromagnetic averaging sensor. In order to provide stable and secure sensor placement, the sensor shall be capable of compression up to 300 lbs. for use in low pressure PVC pipes and 450 lbs. for use in low pressure metal pipes. For applications other than low pressure, contact factory for compression instructions. Page 4
FPI Mag Models 394L and 395L Suggested Specifications with Converter DESCRIPTION The full pipe averaging flow meter comes complete with Mounting Hardware, AC Converter with Single or Dual 4-20mA output, 25 Feet of Dual Submersible Cables with quick connects at sensor, Stainless Steel Body, 36 Stainless Steel Electrodes, NSF Approved Fusion Bonded Epoxy Coating, 2 Stainless Steel Ball Valve (minimum of -7/8 port I.D.), 2 x Close Stainless Steel Nipple, 2-Year Warranty. MEASUREMENT Volumetric flow in filled flow conduits 4 (00 mm) to 38 (3,500 mm) utilizing insertable electromagnetic averaging sensor. Flow indication in English Standard or Metric units. FLOW MEASUREMENT Method: Electromagnetic Calibrated Accuracy for Forward and Bidirectional Sensors: ± 0.5% from f/s to max velocity (on next page), up to ± % for 0.3 to f/s; ± % for battery powered converter, ± % for reverse flow Linearity: 0.3% of Range Repeatability: 0.2% of Reading Direction Measurement: 395L sensor - Forward flow measurement and reverse flow indication; 394L sensor - bidirectional flow measurement POWER SOURCE AC: 90-265 VAC / 45-66 Hz (20 W/25 VA) DC: 0-35 VDC (2 W) Battery: (for forward flow only) Estimated five year life span. (Battery life dependent on application. Estimated life based on factory standard settings) Solar panel option available. AC, DC, or battery must be specified at time of ordering. MATERIALS Fusion bonded epoxy (NSF 6 approved) coated 36 stainless steel Insertion Hardware: 36 Stainless Steel Compression Seal: Silicone Rubber Sensor Electrodes: 36 Stainless Steel STANDARD OUTPUTS: Single or Dual 2 4-20mA Outputs: Galvanically isolated and fully programmable for zero and full scale (0-2mA rangability) Two or Four 2 separate digital programmable outputs: open collector transistor usable for pulse, frequency, or alarm settings. Volumetric Pulse Flow Rate (Frequency) Hardware Alarm High/Low Flow Alarms Empty Pipe Maximum switching voltage: 40 VDC Maximum switching current: 00mA Maximum switching frequency: 250 Hz Insulation from other secondary circuits: 500V OPTIONAL OUTPUTS: Modbus Profibus 2 HART 2 Smart Output (Sensus or Itron) Directional Indication Range Indication Available with Single or Dual 4-20mA. 2 Available with Single 4-20mA only. Forward flow only. Not available with battery powered ISOLATION All inputs / outputs are galvanically isolated from power supply up to 500 V ENGINEERING UNITS Cubic Meter; Cubic Centimeter; Milliliter; Liter; Cubic Decimeter; Decaliter; Hectoliter; Cubic Inches; US Gallons; Imperial Gallons; Cubic Feet; Kilo Cubic Feet; Standard Barrel; Oil Barrel; US Kilogallon; Ten Thousands of Gallons; Imperial Kilogallon; Acre Feet; Megagallon; Imperial Megagallon; Hundred Cubic Feet, Megaliters CONDUCTIVITY Minimum conductivity of 5µS/cm CONVERTER ENCLOSURE IP67 Die Cast Aluminum 5.75 H x 5.75 W x 6.69 D (4.6 cm H x 4.6 cm W x 7 cm D) ELECTRICAL CONNECTIONS Sensor: Quick-Connect (IP68) Converter: Compression gland seals for 0.25 to 0.375 diameter round cable. RATINGS IP68 Submersible Sensor (details below) IP67 Die Cast Aluminum Converter IP65 Panel Mount Converter C US CERTIFICATIONS AND APPROVALS ISO 900:205 certified quality management system NSF / ANSI 6 & NSF / ANSI 372 approved Listed by CSA to 600-; Certified by CSA to UL 600- COMPONENT and CSA C22.2 No.600--04 CE: compliant (converter only) Note: Panel mount converter is not CSA approved. ENVIRONMENTAL Sensor: Flow temperate range 4 to 70 F (-0 to 77 C) up to 250 PSI Submersibility: Remote sensor is continuously submersible (IP68), with a standard quick-connect cable to 6 ft., and optional strain relief at 30 ft; die cast aluminum converter is rated IP67 Electronics: Operating and storage temperature: -4 to 40 F (-20 to 60 C) Storage: During freezing conditions and when meter is not in use, sensor must be removed from pipe and stored in dry conditions. NOTE: Damage to the sensor caused by allowing the sensor freeze in the pipe is not covered by the warranty. SYSTEM OPTIONS FORWARD AND BIDIRECTIONAL Hastelloy Electrodes Extended Warranties DC Power Extension to hardware clearance Sun Shield Annual Verification / Calibration Additional sensor cable up to 480 Sensor Insertion Tool (Max 500 ) Stainless Steel ID Tag KEYPAD AND DISPLAY Can be used to access and change set-up parameters using three membrane keys and an LCD display I A P M O R & T NSF / ANSI 6 & NSF / ANSI 372 Page 5
FPI Mag Model 395L and 394L Meter Technical Information 4.6 cm 5.75" 7.0 cm 6.69" Top Plate Captive Nut, Bearing and Bearing Retainer 23 cm 9.06" 4 cm 5.75" 3.8 cm 5.44" Insertion Rods 3.8 cm 5.44" 2.50 cm.98" M-SERIES CONVERTER DIMENSIONS Sensing Electrode Pairs Fluid Column Grounds Compression Seal (Inside Assembly) Reference Ground Electrodes Are Located On The Back Side Of The Sensor Compression Seal Assembly Locking Cotter Pin SENSOR ASSEMBLY INSTALLATION TOOL (OPTIONAL) Specialized sensor insertion tool used for installation, profiling, and maintenance of the sensor. SUN SHIELD (OPTIONAL) Page 6
3. Terminal Block Diagram FPI Mag Electrical Cable Connections All connections are made on the terminal blocks. To access the terminal blocks, loosen the four screws on the back of the converter to remove the rear cover. NOTE: The terminal blocks unplug from the circuit board for easy connection. DIP switch settings: There is no access to the programming menu when either switch or 2 set to the ON position. DIP switch Note: Must be in OFF (down) position to access menu. IF2 socket Note: Factory use only Signaling LED Note: When DC, this connector is red. When AC, the connector is green. FORWARD ELECTRODES EF E2F C SH SH COLLECTORS OUT OUT2 OUT3 OUT4 C C2 C3 C4 EMITTER OUT OUT2 OUT3 OUT4 E RS485 B A GND SH 2 3 4 5 6 7 8 9 0 2 3 4 NOTE: Jumper between 7 & 8 is only used with the 394 bidirectional flow meter Power Supply 5 6 7 8 9 20 2 22 23 24 25 26 27 28 LED status: Constant ON: Converter start up second flashing: Normal operation (no alarms) Rapid flashing: Alarm condition 4-20 ma Out Terminals See Section 3.4 for instructions for connecting the forward and reverse 4-20mA outputs and proper removal of load resistors. E2R ER C SH REVERSE ELECTRODES This terminal block is only used for the 394L bidirectional meter. SH B B2 COILS - INP Figure 6. Terminal Block Diagram 24V SH OUTF* OUT2R* 4-20m -24V OUT OUT2 4-20mA COMMON Page 7
FPI Mag Model 394L Electrical Cable Connections FPI MAG 394L Bidirectional Sensor Black Ground To Chassis Lug CHASSIS BLACK 2 3 4 9 20 2 BLUE PINK BLACK JUMPER GREEN/YELLOW GREEN/YELLOW RED YELLOW Figure 9. Ultra Mag Body Style Sensor Cable Connections Cable Diameters: Cable A (5035): 0.248 Cable B (5036): 0.248 Terminal Block Assignments Cable Terminal Wire Color A # (EF) Blue A #2 (E2F) Pink B #3C Black A #4 (SH) Green/Yellow B Chassis Lug Black B #9 (SH) Green/ Yellow B #20 (B) Red B #2 (B2) Yellow FPI MAG 395L Forward Only Sensor 3.2.4 Ultra Mag Body Style 2: 4" through 2" ` i *IMPORTANT: See Section 3.3, Figure 3 for instructions on attaching the chassis ground wire to the converter ground lug. Black Ground To Chassis Lug CHASSIS BLACK 2 3 4 9 20 2 BLUE PINK BLACK GREEN/YELLOW GREEN/YELLOW RED YELLOW Figure 0. Ultra Mag Body Style 2 Sensor Cable Connections Terminal Block Assignments Terminal Cable Wire Color # (EF) A Blue #2 (E2F) A Pink #3 (C) A Black #4 (SH) A Green/Yellow Chassis Lug B Black #9 (SH) B Green/ Yellow #20 (B) B Red #2 (B2) B Yellow Page 8
4-20mA Hook-Up 4-20mA Hook-Up Isolated 4-20mA current loops are used to output flow data to external devices. Maximum load impedance is,000ω, and the maximum voltage without load is 27VDC. The converter has the capability to detect a loss of load on this output. To disable this function set the value ma Val. Fault under the ALARMS menu to zero (See Section 8.4.6). A graphical example of the usage of the current loop with external device is shown below: - Terminal 25 FORWARD FLOW OUT 4-20mA 4-20mA Devices - Terminal 26 REVERSE FLOW OUT2 4-20mA Terminal 27 COMMON OUT / OUT2 4-20mA i IMPORTANT - RESISTOR REMOVAL FOR 4-20mA OUTPUTS It is required to remove the resistors from terminals 25 & 27 and/or 26 & 27 before attaching 4-20mA cables. FORWARD FLOW: Remove the resistor from terminals 25 and 27. REVERSE FLOW: Remove the resistor from terminals 26 and 27. See Section 4.2 Terminal Board, Figure 5. Figure 5: 4-20mA Hook-Up If the external device requires a voltage input, a precision resistor placed across the input terminals of the external device will change the current to voltage. Calculate the required resistor using Ohm s law (V = I x R). For example, a 250Ω resistor will provide an input voltage of one to five volts with the transmitter range being set from 4mA to 20mA. An additional 4 to 20mA loop output is available. i IMPORTANT The converter powers the 4-20mA loops. Do not use external power for the 4-20mA loop as it may cause permanent damage to the converter. Page 9
Opto-Isolated Pulse Output Hook-Up Opto-Isolated Pulse Output Hook-Up The four outputs are open collector transistor outputs used to communicate with or activate external devices when the flow reaches a predetermined set point. Opto-isolated output with collector and emitter terminals floating and freely connectable Maximum switching voltage: 40 VDC Maximum switching current: 00mA Maximum saturation voltage between collector and emitter.2v@00ma Maximum switching frequency (load on the collector or emitter, RL=470Ω, VOUT=24VDC): 250Hz Maximum reverse current bearable on the input during an accidental polarity reversion (VEC): 00mA Insulation from other secondary circuits: 500 V A common application of outputs should be connected as follows: Examples Of Types Of Input Devices OUTPUTS - Terminal 6 OUT C Pulse Input - Terminal 7 OUT2 C2 Frequency Input - Terminal 8 OUT3 C3 Alarm Input - Terminal 9 OUT4 C4 i Alarm Input IMPORTANT Power Source: The power source can be internal or external. - Opto-Isolated Pulse Output Diagram Terminal 0 EMITTER COMMON Outputs are not isolated from each other. All outputs MUST use the same power source. Page 0
Converter Power Hook-Up! Converter Power Hook-Up WARNING!! Hazardous supply voltage can shock, burn, or cause death. The power supply line must be equipped with external surge protection for current overload (fuse or circuit breaker with limiting capacity not greater than 0A). It must be easily accessible for the operator and clearly identified. Power connection is made using the power terminal block on the upper right side of the terminal board. NOTE: The terminal block uplugs from the circuit board for easy connection. Connect earth ground to the protective grounding terminal before making other connections. The power supply of a standard converter is 90-265VAC, 44-66Hz at maximum 20W. DC converter is available as an option. Neutral Wire Typically A White Wire Negative Wire Typically A White Wire Line Wire Typically A Black Wire L N Ground Wire Typically A Green Wire Positive Wire Typically A Black Wire - Ground Wire Typically A Green Wire AC Power Supply Terminal Block Optional DC Power Supply Terminal Block Page
SPECIFICATION DATA SHEET NOTE: All Blue Fields are Mandatory. Custom sensors cannot be manufactured without this information. Models 394L and 395L End User Name End User Email End User Phone FPI Site Address Site Name (Ex. Well #) Application (Ex. Well Output) Meter Fluid (Ex. Raw Water) Direction 395L Forward 394L Bidirectional Electrodes Converter Power Converter Options* Datalogger Cathodic Protection Sensor Cable Connection Sensor Cable Length in Feet *See Configuration Sheet (Lit# 302 75) for converter information. 0 Units of Measure: ID Inside Pipe Diameter (Not Nominal Pipe size) A Critical Spacing (Reference Only) A B E F C T D H B C D 0 Date received by McCrometer Maximum Flow (Ex. 2500 GPM) Minimum Flow (Ex. 00 GPM) Average Flow (Ex. 500 GPM) Full Scale (Ex. 2500 GPM) Maximum Line Pressure (PSI or kpa) Maximum Temperature ( C or F ) Authorized Customer Signature: The above signature authorizes McCrometer to rely upon the provided specifications. PRICE: PRICING EFFECTIVE JULY 7, 207 Per FPI Price List, Lit.#245 4, Rev. 3. Subject to change without notice. Prices F.C.A. Seller s Premises Compression Seal Height (.5 for 24.99, 3.5 for 25.00 ) Valve Height (McCrometer supplied valve = 5.0 or specify) Close Nipple and Coupling/Saddle Height (*McCrometer Supplied Close Nipple is.0 Industry Standard Coupling or Saddle Default =.5 ), OR Customer Supplied Dimension Pipe Wall Thickness Default.0 OR Customer Supplied Dimension F = A B C D E T = F ID (in Inches) T = Total Sensor Length ( F ID ) Model: Calculated Distance When Close to an Obstruction ( T C D 8 ) T F E ***Verify Clearance H Obstruction ***Consult Factory if Obstruction is closer to pipe than Distance "H". i *IMPORTANT: The MINIMUM inside diameter (ID) for the installation valve and pipe cut out to avoid damage to the sensor is 7/8. Page 2