Repair Parts Sheet PUD300B, PUD30B, PUD300E, PUD30E /2 HP Portable Electric Pumps L2582 Rev. E 04/0 For Date Codes Beginning with the Letter D Contents: Figure - Pump Side View...2 Figure 2 - Pump Front View (shroud removed)...2 Figure 3 - Relief Valve...2 Figure 4 - Pump Bottom View...2 Figure 5 - Pump Front View (assembled)...3 Figure 6 - Pump Top View...4 Figure 7 - Wiring Diagram (inside shroud)...4 Figure 8 - Top View-Cord and Cables...5 Figure 9 - Remote Pendant Assembly...6 Figure 0 - Poppet Valve Assembly...7 Figure - Electrical Schematic...8
26 25 See Figures 8 and 9 4, 5 0 D C Power Cord Green Wire 02 54 55 7 8 22 0 Solenoid Cables Green Wires 9 2, 56 200 7 9 8 40 4 45 5 6 3 27, 28 44 See page 8 for torque specifications and assembly notes. See Note page 8. Figure, Pump Side View 45 See page 8 for torque specifications and assembly notes. 36 Insert must be flush Figure 2, Pump Front View (shroud removed) See page 8 for torque specifications and assembly notes. 3 29 30 29 28 26 25 23 22 0 43 09 07 4, 5 2 4, 5 42 50 See Note 2, page 8 05 09 06 90 46 47 48 08 See page 8 for torque specifications and assembly notes. Figure 3, Relief Valve Figure 4, Pump Bottom View 2
(See Figure 9) 22 40 Figure 5, Pump Front View (assembled) Item Part Number Qty. Description 2 DA208867SR Gasket (Includes item 56) 3 DA90900SR Reservoir Assembly. 0.5 Gal. DA4780900SR Reservoir Assembly..0 Gal. 0 DA3776006 2 Pin 4 DA5066 4 Lock Washer 5 B082 4 Hex Nut 7 CW26225 6 Eyelet 8 F866028 6 Machine Screw 9 CW259298 Baffle 22 VSG230P 5V Poppet Valve Ass'y VSG350P 220V Poppet Valve Ass'y 25 Contact Enerpac Nameplate 26 DC88003 4 Pop Rivet 27 DA608024 Vent Plug 28 B906503 O-Ring 36 DA93225 2 Insert 0 DA2490840SR Pump Manifold (includes # 2) 02 CW79259 5 VAC Motor DC45259 220 VAC Motor (50 Hz) 05 CW298950SR.53 Piston Block Assembly 06 B007503 O-Ring 07 CW299950SR.24 Piston Block Assembly 08 B02803 O-Ring 09 B00028X 4 Screw 0 CW25207 Bearing 4 CW30228 Driven Gear 5 B097057 Spring Pin 6 CW9907 Bearing 7 CW2507 Bearing Included in Repair Kit PUD00BK Repair Parts List for Figures through 5 Item Part Number Qty. Description 8 CW30207 Bearing 9 CW30304 Shaft 2 DA5999900SR Relief Valve (see Figure 4) 22 C846037 Gasket 23 DA577290 Seat 25 DC36900SR Ball Guide Assembly 26 A0964 Compression Spring 28 DA252028 Adjusting Screw 29 S67 Gasket 30 CW306055 Lock Nut 3 CW307055 Cap Nut 40 R55245-2 Plug 42 DA0096 Elbow 43 DA26268 Tube 44 CW467044 Retaining Ring 45 DA44507 2 Bearing 46 B00706 Ball 47 DA5640 Spring 48 DC433950 Plug Assembly 49 B020028 4 Cap Screw 50 DA60900SR Relief Valve Assembly 54 CU876028 3 Screw (0-24) 55 DA358586 3 Spacer 56 See item 2 Gasket 90 DA2352290 Ball Seat 200 DC94767 Gasket Replacement Brushes for Electric Motor - - - DA9655380 Brush Set for 5V Models - - - DA9656380 Brush Set for 220V Models 3
Repair Parts List for Figure 6 See page 8 for torque specifications and assembly notes. Item Part Number Qty. Description 4 DA695467 8 Gasket 9 5 6 DC2038028 E00004 8 Screw Thermostat 7 C70222 2 Washer 24 2 8 9 M642028 CW259298 2 Screw Baffle 6 2 DC7969960 2 Wire Assembly 24 DA540380 Pin Housing 7, 8 49 67 67 A009245 2 Plug 49 DD074028 4 Cap Screw 4, 5 Figure 6, Pump Top View GREEN 49 PENDANT 4 BLACK 39 38 7 24 VAC TRANSFORMER 5 VAC 2 3 4 44 WHITE RELAY COM NO 43 REF. RELAY 2 BLACK 3 MAIN SWITCH WHITE VALVE WHITE BLACK POWER 20 23 2 3 4 9 9 90 GREEN GREEN 220 VAC WIRING 3 4 BLK 2 Figure 7, Wiring Diagram (inside shroud) 4
4 34 9 48 3 Figure 8, Top View, Cord and Cables Repair Parts List for Figures 7 and 8 Item Part Number Qty. Description Item Part Number Qty. Description 9 DA370900SR Power Cord, 5V 43 DA220900 Wire Assembly DA3728900SR Power Cord, 220V 44 DC688900 Wire Assembly DA539380 Receptacle 48 DA373009 Hole Plug 3 DA9337900 Solenoid Cable 49 DC527900 Wire Assembly 20 DA78372 Switch (Genesis) 02 CW79259 Motor, 5V 23 DA37900 Wire Assembly DC370259 Motor, 220V 38 DA5875380 Transformer 90 DC374900 Choke Assembly, 220V 34 CR75929 3 Cord Bushing 9 DC388900 Wire Assembly, 220V 4 DA933900 Pendant Assy. Note: For replacement shroud assembly, order Repair Kit DC7938900SR (5V) or DC7939900SR (220V). 5
Switch Wiring Terminal # Green Terminal #a White Terminal #b Black 2 b a 5 7 4 RET 6 ADV 8 3 Connect white wire to transformer. Connect black wire to relay. Refer to Figure 7 for wiring diagram. Note: Complete pendant assembly is available as DA9333900. Figure 9, Remote Pendant Assembly Repair Parts List for Figure 9 Item Part Number Qty. Description Item Part Number Qty. Description DA32390 Pendant Body 5 DC88003 3 Black Nylon Snap Riv. 2 E50000 Rocker Switch with B 6 DA686026 ADV Decal,.62 x.9 3 DA933900 Cord Assembly 7 DA2804026 RET Decal,.62 x.9 4 DA450 Mounting Plate 8 DA568007 Strain Relief 6
Torque item 3 to 32-35 ft-lbs. (43-47 Nm) 3 D A C F G H E 4 Apply Loctite 222 to threads of item 9 9 2 3 6 Torque to 5-20 ft-lbs. (20-27 Nm) REF949F6 Figure 0, Poppet Valve Assembly Repair Parts List for Figure 0 Item Part Number Qty. Description Item Part Number Qty. Description DA5792949SR Valve Stack (inc. items A-H) 2 DA439390 Valve Block Body A DA3697039 2 Bushing 3 DA542009 Valve Plug C B06803 4 O-ring 4 DA43908 2 Filter D DA54220 Comp. Spring 6 DA4405900 Solenoid Assembly (5V) E CH279044 2 Glyd Ring DA574900 Solenoid Assembly (220V) F DA3698290 3 Seat Spacer 9 PA47027 Set Screw G DC862949 Poppet Set 3 B0803 3 O-Ring H B002503 2 O-Ring 7
Figure, Electrical Schematic (5V and 220V Models) Figure Item No. Torque Specification and/or Assembly Notes 8 Apply drop Loctite #242 to threads. Torque to 2 to 8 in-lbs (,4 to 2,0 Nm). 54 Torque to 27-3 in-lbs (3, to 3,5 Nm). Note Install bearing, Item 7, flush to 0.00" (2,54 mm) recessed from surface. 2 0 Trim wire length to 9 to 0 inches (228-254 mm) before attaching pins (item 0). Then insert into item 24. 2 5 Torque to 27 to 3 in-lbs (3, to 3,5 Nm). 3 23 Torque to 5 to 6 ft-lbs (20,0 to 2,7 Nm) lubricated. 3 30,3 Torque to 5 to 20 ft-lbs (20 to 27 Nm). 4 5 Torque to 27-3 in-lbs (3, to 3,5 Nm). 4 09 Torque to 4 to 6 ft-lbs, dry (9,0 to 2,7 Nm). 4 2 Torque to 6-9 ft-lbs, dry (2,7 to 25,8 Nm). 4 43 Align tube to face mesh and splash lubricate upper needle bearing. 4 46 Seat must be coined prior to assembly. 4 48 Assemble with Loctite #545. 4 50 Relief valve setting should be from 250 to 400 psi (7,3 to 27,9 bar). 4 90 Assemble with Loctite #609. 4 Note 2 Stake threads after setting pressure. 6 49 Torque to 8 to 0 ft-lbs (0,8 to 3,5 Nm). 6 5 Torque to 47-53 in-lbs (5,3 to 6,0 Nm). Use Loctite #242 on item #5. 6 8 Torque to 9-2 in-lbs (,0-,3 Nm). 6 24 Attach to receptacle on shroud. 8
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