MAINTENANCE INFORMATION The manuals for maintenance are comprised of the following three manuals including this manual: MAINTENANCE MANUAL, MAINTENANCE INFORMATION, and INSTALLATION MANUAL. Applicable Model ZT1000Y ZT1500Y ZT1500YB Applicable NC Unit MSX-501 Before starting operation, maintenance, or programming, carefully read the manuals supplied by Mori Seiki, the NC unit manufacturer, and equipment manufacturers so that you fully understand the information they contain. Keep the manuals carefully so that they will not be lost. MM-CEZT1000X-C0E
The contents of this manual are subject to change without notice due to improvements to the machine or in order to improve the manual. Consequently, please bear in mind that there may be slight discrepancies between the contents of the manual and the actual machine. Changes to the instruction manual are made in revised editions which are distinguished from each other by updating the instruction manual number. Should you discover any discrepancies between the contents of the manual and the actual machine, or if any part of the manual is unclear, please contact Mori Seiki and clarify these points before using the machine. Mori Seiki will not be liable for any damages occurring as a direct or indirect consequence of using the machine without clarifying these points. All rights reserved: reproduction of this instruction manual in any form, in whole or in part, is not permitted without the written consent of Mori Seiki. The product shipped to you (the machine and accessory equipment) has been manufactured in accordance with the laws and standards that prevail in the relevant country or region. Consequently it cannot be exported, sold, or relocated, to a destination in a country with different laws or standards. The export of this product is subject to an authorization from the government of the exporting country. Check with the government agency for authorization. 990730
Machine Information Description of machine: CNC multi-axis turning center Model name: Machine serial No.: Manufacturing date: Representative: Business hours: 8:30-17:30
CONTENTS SIGNAL WORD DEFINITION A: SPECIFICATIONS B: OUTLINE OF SYSTEMS C: REGULAR INSPECTION AND ADJUSTMENTS INDEX
SIGNAL WORD DEFINITION A variety of symbols are used to indicate different types of warning information and advice. Learn the meanings of these symbols and carefully read the explanation to ensure safe operation while using this manual. <Symbols related with warning> The warning information is classified into three categories, DANGER, WARNING, and CAUTION. The following symbols are used to indicate the level of danger. DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. The information described in the DANGER frame must be strictly observed. WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. The information described in the WARNING frame must be strictly observed. CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury damages to the machine. The information described following the caution symbol must be strictly observed. <Other symbols> NOTE Indicates the items that must be taken into consideration. Indicates useful guidance relating to operations. Indicates the page number or manual to be referred to. The number in ( ) indicates the section number.
CHAPTER A SPECIFICATIONS
CONTENTS A : SPECIFICATIONS 1. NAMES OF MAJOR PARTS.............................................. A-1 2. MACHINE SPECIFICATIONS............................................ A-2 2.1 ZT1000Y........................................................ A-2 2.2 ZT1500Y........................................................ A-5 2.3 ZT1500YB...................................................... A-8 3. NUMERICAL CONTROL UNIT SPECIFICATIONS........................... A-11 3.1 ZT1000, ZT1500................................................. A-11 4. OILING CHARTS..................................................... A-20 4.1 Oil Recommendations............................................ A-22
SPECIFICATIONS A-1 1. NAMES OF MAJOR PARTS The names of the various devices used with the machine are indicated below. Headstock 1 Turret 1 Headstock 2 Operation panel Chip conveyor Turret 2 Chuck 1 opening/ closing footswitch Chuck 2 opening/ closing footswitch Coolant tank Slideway lubrication pump unit Electrical cabinet Oil cooler Hydraulic unit
A-2 SPECIFICATIONS 2. MACHINE SPECIFICATIONS The machine specifications for this machine are indicated below. 2.1 ZT1000Y Item Max. workpiece swing diameter mm (in.) ZT1000Y 250 (9.84) <Interference with turret cover> Maximum distance between spindle noses mm (in.) 750 (29.53) Capacity Max. turning diameter mm (in.) 190 (7.48) Max. turning length mm (in.) Standard turning diameter mm (in.) 170 (6.69) Bar work capacity *1 mm (in.) 40 (1.57) X-axis travel mm (in.) No. 1: 135 (5.31), No. 2: 135 (5.31) Travel Z-axis travel mm (in.) 450 (17.72) Y-axis travel mm (in.) ±40 (1.57) Spindle 2 travel (B-axis) mm (in.) 510 (20.08) Number of spindle speed ranges Step 1 Type of spindle nose JIS A 2-5 Spindle speed range *2 min 1 60-6000 [8000] Spindle 1 Through-spindle hole diameter mm (in.) 49 (1.93) Min. spindle indexing angle 0.001 <Least input increment> Spindle bearing inner diameter Chuck Number of spindle speed ranges mm (in.) 80 (3.14) 6" solid chuck & hollow chuck Step 1 Type of spindle nose JIS A 2-5 Spindle speed range *2 min 1 60-6000 [8000] Spindle 2 Through-spindle hole diameter mm (in.) 49 (1.93) Min. spindle indexing angle 0.001 <Least input increment> Spindle bearing inner diameter Chuck mm (in.) 80 (3.14) 6" solid chuck & hollow chuck
SPECIFICATIONS A-3 Item Type of turret ZT1000Y 12 St. [16 St.] Turret 1 Number of tools on turret Tools 12 [16] Square shank height of tool mm (in.) 20 (0.79) Shank diameter of boring bar mm (in.) 25 (0.98) Type of turret 12 St. [16 St.] Turret 2 Number of tools on turret Tools 12 [16] Square shank height of tool mm (in.) 20 (0.79) Shank diameter of boring bar mm (in.) 25 (0.98) Rotary tool spindle 1 Rotary tool spindle 2 Rotary tool spindle speed range Rotary tool machining capacity Rotary tool spindle speed range Rotary tool machining capacity min 1 6000 mm (in.) Drill: Max. 13 (0.51) dia., Tap: Max. M12 min 1 6000 mm (in.) Drill: Max. 13 (0.51) dia., Tap: Max. M12 Feedrate Rapid traverse rate Jog feedrate mm/min (ipm) mm/min (ipm) X 1, X 2 : 18000 (708661), Z 1, Z 2 : 24000 (944882), Y: 6000 (236220), B: 24000 (944882) X, Z, B: 0-1260 (0-50) Spindle drive 1 motor (30 min./continuous rating) Spindle drive 2 motor (30 min./continuous rating) Rotary tool spindle 1 drive motor (15 min./continuous rating) kw (HP) 7.5/5.5 (10/7.5) [11/7.5 (15/10)] [22/18.5 (30/24.66)] kw (HP) 7.5/5.5 (10/7.5) [11/7.5 (15/10)] [22/18.5 (30/24.66)] kw (HP) 3.7/2.2 (5/3) Motors Rotary tool spindle 2 drive motor (15 min./continuous rating) kw (HP) 3.7/2.2 (5/3) Feed motors kw (HP) X 1 : 3 (4), X 2 : 2 (2.66), Z 1, Z 2 : 3 (4), Y: 1.5 (2), B: 3 (4) Hydraulic pump motor kw (HP) 0.75 (1) Lubricant pump motor kw (HP) 0.02 (0.02) Coolant pump motor kw (HP) 0.52 2 (0.69 2) Cooling oil pump motor kw (HP) Compressor: 0.65 (0.86), Lubricating pump: 0.4 (0.5), Fan: 0.045 (0.06) Required power source Electrical power supply (Continuous rating) Compressed air supply kva 0.75 [88.97] MPa (Psi), L/min (gpm) 0.5 (72.5), 100 (26.4) <ANR>
A-4 SPECIFICATIONS Item ZT1000Y Hydraulic oil tank capacity L (gal.) 10 (2.64) Tank capacity Lubricant tank capacity L (gal.) 6 (1.58) Coolant tank capacity L (gal.) 200 (52.8) Oil cooler tank capacity L (gal.) 12 (3.16) Machine height mm (in.) 2000 (78.74) Machine size Floor space (excluding chip conveyor) mm (in.) 2795 1950 (110.04 76.77) Mass of machine kg (lb.) 5000 (11000) NOTE (1) Values in [ ] are for options. (2) *1 Bar work capacity may be restricted due to chuck, cylinder, etc. *2 Depending on restrictions imposed by the workpiece clamping device, jig, and tool used, it may not be possible to run at the maximum spindle speed.
SPECIFICATIONS A-5 2.2 ZT1500Y Item Max. workpiece swing diameter mm (in.) ZT1500Y 250 (9.84) <Interference with turret cover> Max. distance between spindle noses mm (in.) 750 (29.53) Capacity Max. turning diameter mm (in.) 190 (7.48) Max. turning length mm (in.) 120 (4.72) Standard turning diameter mm (in.) 170 (6.69) Bar work capacity *1 mm (in.) 52 (2.05) X-axis travel mm (in.) No. 1: 140 (5.51), No. 2: 140 (5.51) Travel Z-axis travel mm (in.) Z1: 450 (17.72), Z2: 410 (16.14) Y-axis travel mm (in.) ±40 (1.57) Spindle 2 travel (B-axis) mm (in.) 525 (20.67) Number of spindle speed ranges Step 1 Type of spindle nose JIS A 2-5 Spindle speed range *2 min 1 60-6000 Spindle 1 Through-spindle hole diameter mm (in.) 62 (2.44) Min. spindle indexing angle 0.001 <Least input increment> Spindle bearing inner diameter Chuck Number of spindle speed ranges mm (in.) 95 (3.74) 6" solid chuck & hollow chuck Step 1 Type of spindle nose JIS A 2-5 Spindle speed range *2 min 1 60-6000 Spindle 2 Through-spindle hole diameter mm (in.) 62 (2.44) Min. spindle indexing angle 0.001 <Least input increment> Spindle bearing inner diameter Chuck Type of turret mm (in.) 95 (3.74) 6" solid chuck & hollow chuck 12 St. [16 St.] Turret 1 Number of tools on turret Tools 12 [16] Square shank height of tool mm (in.) 20 (0.79) Shank diameter of boring bar mm (in.) 25 (0.98)
A-6 SPECIFICATIONS Item Type of turret ZT1500Y 12 St. [16 St.] Turret 2 Number of tools on turret Tools 12 [16] Square shank height of tool mm (in.) 20 (0.79) Shank diameter of boring bar mm (in.) 25 (0.98) Rotary tool spindle 1 Rotary tool spindle 2 Feedrate Motors Rotary tool spindle speed range Rotary tool machining capacity Rotary tool spindle speed range Rotary tool machining capacity Rapid traverse rate Jog feedrate Spindle 1 drive motor (30 min./continuous rating) Spindle 2 drive motor (30 min./continuous rating) Rotary tool spindle 1 drive motor (5 min./15 min./ continuous rating) Rotary tool spindle 2 drive motor (5 min./15 min./ continuous rating min 1 6000 mm (in.) Drill: Max. 13 (0.51) dia., Tap: Max. M12 min 1 6000 mm (in.) mm/min (ipm) mm/min (ipm) Drill: Max. 13 (0.51) dia., Tap: Max. M12 X 1, X 2 : 18000 (708661), Z 1, Z 2 : 24000 (944882), Y: 6000 (236220), B: 24000 (944882) X, Z, B: 0-1260 (0-50) kw (HP) 22/18.5 (30/24.66) kw (HP) 22/18.5 (30/24.66) kw (HP) 5.5/3.7/2.2 (7.5/5/3) kw (HP) 5.5/3.7/2.2 (7.5/5/3) Feed motors kw (HP) X 1 : 3 (4), X 2 : 2 (2.66), Z 1, Z 2 : 3 (4), Y: 1.5 (2), B: 3 (4) Hydraulic pump motor kw (HP) 0.75 (1) Lubricant pump motor kw (HP) 0.02 (0.02) Coolant pump motor kw (HP) 0.6 2 (0.8 2), 1.2 1 (1.6 1.33) Cooling oil pump motor kw (HP) Compressor: 0.65 (0.86), Lubricating pump: 0.4 (0.5), Fan: 0.045 (0.06) Required power source Electrical power supply (Continuous rating) Compressed air supply kva 88.86 MPa (Psi), L/min (gpm) 0.5 (72.5), 100 (26.4) <ANR> Hydraulic oil tank capacity L (gal.) 10 (2.64) Tank capacity Lubricant tank capacity L (gal.) 6 (1.58) Coolant tank capacity L (gal.) 250 (66) Oil cooler tank capacity L (gal.) 12 (3.16)
SPECIFICATIONS A-7 Item ZT1500Y Machine height mm (in.) 2000 (78.74) Machine size Floor space (excluding chip conveyor) mm (in.) 2895 2060 (113.98 81.10) Mass of machine kg (lb.) 5100 (11220) NOTE (1) Values in [ ] are for options. (2) *1 Bar work capacity may be restricted due to chuck, cylinder, etc. *2 Depending on restrictions imposed by the workpiece clamping device, jig and tool used, it may not be possible to rotate at the maximum spindle speed.
A-8 SPECIFICATIONS 2.3 ZT1500YB Item Max. workpiece swing diameter mm (in.) ZT1500YB 310 (12.20) <Interference with turret cover> Max. distance between spindle noses mm (in.) 1000 (39.37) Capacity Max. turning diameter mm (in.) 190 (7.48) Max. turning length mm (in.) 235 (9.25) Standard turning diameter mm (in.) 170 (6.69) Bar work capacity *1 mm (in.) 65 (2.56) X-axis travel mm (in.) No. 1: 140 (5.51), No. 2: 140 (5.51) Travel Z-axis travel mm (in.) Z1: 700 (27.56), Z2: 690 (27.17) Y-axis travel mm (in.) ±50 (1.97) Spindle 2 travel (B-axis) mm (in.) 775 (30.51) Number of spindle speed ranges Step 1 Type of spindle nose JIS A 2-6 Spindle speed range *2 min 1 50-5000 Spindle 1 Through-spindle hole diameter mm (in.) 73 (2.87) Min. spindle indexing angle 0.001 <Least input increment> Spindle bearing inner diameter Chuck Number of spindle speed ranges mm (in.) 120 (4.72) 8" solid chuck & hollow chuck Step 1 Type of spindle nose JIS A 2-6 Spindle speed range *2 min 1 50-5000 Spindle 2 Through-spindle hole diameter mm (in.) 73 (2.87) Min. spindle indexing angle 0.001 <Least input increment> Spindle bearing inner diameter Chuck Type of turret mm (in.) 120 (4.72) 8" solid chuck & hollow chuck 12 St. [16 St.] Turret 1 Number of tools on turret Tools 12 [16] Square shank height of tool mm (in.) 20 (0.79) Shank diameter of boring bar mm (in.) 25 (0.98)
SPECIFICATIONS A-9 Item Type of turret ZT1500YB 12 St. [16 St.] Turret 2 Number of tools on turret Tools 12 [16] Square shank height of tool mm (in.) 20 (0.79) Shank diameter of boring bar mm (in.) 25 (0.98) Rotary tool spindle 1 Rotary tool spindle 2 Feedrate Motors Rotary tool spindle speed range Rotary tool machining capacity Rotary tool spindle speed range Rotary tool machining capacity Rapid traverse rate Jog feedrate Spindle 1 drive motor (30 min./continuous rating) Spindle 2 drive motor (30 min./continuous rating) Rotary tool spindle 1 drive motor (5 min./15 min./ continuous rating) Rotary tool spindle 2 drive motor (5 min./15 min./ continuous rating Feed motors min 1 6000 mm (in.) Drill: Max. 13 (0.51) dia., Tap: Max. M12 min 1 6000 mm (in.) mm/min (ipm) mm/min (ipm) Drill: Max. 13 (0.51) dia., Tap: Max. M12 X 1, X 2 : 18000 (708661), Z 1, Z 2 : 24000 (944882), Y: 6000 (236220), B: 24000 (944882) X, Z, B: 0-1260 (0-50) kw (HP) 22/18.5 (30/24.66) kw (HP) 22/18.5 (30/24.66) kw (HP) 5.5/3.7/2.2 (7.5/5/3) kw (HP) 5.5/3.7/2.2 (7.5/5/3) kw (HP) X 1 : 3 (4), X 2 : 2.5 (3.33), Z 1, Z 2 : 3 (4), Y: 1.6 (2.13), B: 3 (4) Hydraulic pump motor kw (HP) 0.75 (1) Lubricant pump motor kw (HP) 0.02 (0.02) Coolant pump motor kw (HP) 0.6 2 (0.8 2), 1.2 1 (1.6 1.33) Cooling oil pump motor kw (HP) Compressor: 0.65 (0.86), Lubricating pump: 0.4 (0.5), Fan: 0.045 (0.06) Required power source Electrical power supply (Continuous rating) Compressed air supply kva 63.37 MPa (Psi), L/min (gpm) 0.5 (72.5), 100 (26.4) <ANR> Hydraulic oil tank capacity L (gal.) 10 (2.64) Tank capacity Lubricant tank capacity L (gal.) 6 (1.58) Coolant tank capacity L (gal.) 285 (75.24) Oil cooler tank capacity L (gal.) 12 (3.16)
A-10 SPECIFICATIONS Item ZT1500YB Machine height mm (in.) 2058 (81.02) Machine size Floor space (excluding chip conveyor) mm (in.) 3702 2066 (145.75 81.34) Mass of machine kg (lb.) 6100 (13420) NOTE (1) Values in [ ] are for options. (2) *1 Bar work capacity may be restricted due to chuck, cylinder, etc. *2 Depending on restrictions imposed by the workpiece clamping device, jig and tool used, it may not be possible to rotate at the maximum spindle speed.
SPECIFICATIONS A-11 3. NUMERICAL CONTROL UNIT SPECIFICATIONS The numerical control unit specifications for this machine are indicated below. NOTE (1) Due to our policy of continuous improvement, NC unit specifications are subject to change without notice. (2) Some optional NC specifications and those which require a sequence program change cannot be installed after shipping. 3.1 ZT1000, ZT1500 : Standard : Option : Possible by changing sequence (I95077 B01) NC Model MSX-501 1 CONTROLLED AXES 1-1 Controlled axes 1-2 Simultaneously controllable axes Turret 1: X, Z, (C) *1, (Y) *2, 3 Turret 2: X, Z, (C) *1, B, 4 Turret 1: X, Z, (C) *1, (Y) *2 Turret 2: X, Z, (C) *1 1-3 C-axis contouring control *3 1-4 Synchronous/mixed control 1-5 Synchronized spindle control 1-6 Axis inclination control for any axis *4 1-7 Least input increment 0.001 mm/0.0001 in./0.001 1-8 Programming resolution 1/10 0.0001mm/0.00001 in./0.0001 1-9 Least command increment 0.001 mm/0.0001 in./0.001 1-10 Max. commandable value ±99999.999 mm/±9999.9999 in. 1-11 Flexible feed gear Arbitrary DMR 1-12 HRV control 1-13 Inch/metric conversion G20/G21 1-14 Interlock The external-input controlled axis interlock is optional. An interlock for a user-selected axis is not possible. 1-15 Machine lock NOTE *1 Values in ( ) are for MC and Y type machines. *2 Values in ( ) are for Y type machines. *3 Standard for MC and Y type machines. Not available for other types. *4 Standard for Y type machines. Not available for other types.
A-12 SPECIFICATIONS NC Model MSX-501 1-16 Emergency stop 1-17 Stored stroke limit check 1 1-18 Stored stroke limit check 2, 3 1-19 Stroke check before movement 1-20 Chuck and tailstock barrier 1-21 Programmable mirror image M code 1-22 Follow-up 1-23 Servo-off 1-24 Chamfering on/off 1-25 Backlash compensation ±9999 pulses 1-26 Rapid traverse/cutting feed backlash compensation 1-27 Stored pitch error compensation 1-28 Abnormal load detection function 1-29 Cutting feedrate 2 OPERATION 2-1 Automatic operation (memory) 2-2 MDI operation 2-3 Work number search 2-4 Sequence number search 2-5 Sequence number collation and stop 2-6 Program restart 2-7 Manual intervention/return 2-8 Buffer register 2-9 Dry run 2-10 Single block 2-11 Jog feedrate 0-5000 mm/min <20 steps> 2-12 Manual zero return 2-13 Zero point setting without dog 2-14 Manual pulse handle feed 1 unit per control system: 1, 10, 100 2-15 Manual handle feed interruption
SPECIFICATIONS A-13 NC Model MSX-501 3 INTERPOLATION FUNCTIONS 3-1 Positioning G00 (Linear interpolation type positioning is possible.) 3-2 Linear interpolation G01 3-3 Circular interpolation G02/G03 (CW/CCW) 3-4 Dwell G04 3-5 Polar coordinate interpolation G12.1, G13.1 (G112, G113) *1 3-6 Cylindrical interpolation G7.1 (G107) *1 3-7 Helical interpolation 3-8 Thread cutting/synchronous feed 3-9 Multi-start thread cutting 3-10 Retract during thread cutting cycle 3-11 Continuous thread cutting Circular interpolation + linear interpolation (max. 2 axes) *2 3-12 Variable lead thread cutting G34 3-13 Circular thread cutting 3-14 Polygonal machining between spindles *3 3-15 Skip G31 3-16 High-speed skip 3-17 Multi-skip 3-18 Zero return G28 3-19 Zero return check G27 3-20 2nd zero return G30 3-21 3rd and 4th zero return 3-22 Floating zero return G30.1 3-23 Balance cut 4 FEED FUNCTIONS 4-1 Rapid traverse rate override F0/1/10/25/100% <5 steps> 4-2 Feed per minute NOTE *1 Standard for MC and Y type machines. Not available for other types. *2 Standard for Y type machines. Option for MC type machines. *3 Option for MC and Y type machines. Not available for other types.
A-14 SPECIFICATIONS NC Model MSX-501 4-3 Feed per revolution 4-4 Constant tangential velocity control 4-5 Cutting feedrate clamp 4-6 Automatic acceleration/deceleration Rapid traverse: Linear type Cutting feed: Exponential function type 4-7 Feedrate override 0-200% (10% increments) 4-8 Jog feedrate override 0-5000 mm/min 4-9 Override cancel M48, M49 4-10 External deceleration For details, consultation is necessary. 4-11 Feed stop 5 PROGRAM INPUT 5-1 Tape code EIA RS244/ISO840 code automatic discrimination 5-2 Label skip 5-3 Parity check 5-4 Control in/out 5-5 Optional block skip 1 block 9 blocks 5-6 Max. commandable value ±8 digits 5-7 Program number O followed by 4 digits 5-8 Sequence number N followed by 5 digits 5-9 Absolute/incremental command X, Z, (Y) *1, (C) *2, (B), U, W, (V) *1, (H) *2 5-10 Decimal point programming/ Electronic calculator type decimal point programming 5-11 Diameter/radius programming (X-axis) Electronic calculator type decimal point programming can be selected by parameter setting. Standard: Diameter 5-12 Plane selection G17, G18, G19 5-13 Rotary axis designation 5-14 Rotary axis roll-over 5-15 Coordinate system setting G50 5-16 Automatic coordinate system setting 5-17 Coordinate system shift NOTE *1 Values in ( ) are for Y type machines. *2 Values in ( ) are for MC and Y type machines.
SPECIFICATIONS A-15 NC Model MSX-501 5-18 Direct input of coordinate system shift 5-19 Work coordinate system G52, G53, G54 - G59 5-20 Manual absolute on/off PC parameter 5-21 Drawing dimension direct input 5-22 G code system A B/C 5-23 Programmable data input G10 5-24 Sub-program call 4 nestings 5-25 Custom macro 5-26 Additional custom macro common variables #100 - #199, #500 - #999 5-27 Interruption type custom macro 5-28 Single repetitive cycle 5-29 Multiple repetitive cycle 5-30 Multiple repetitive cycle II Pocket profile, zigzag thread cutting 5-31 Hole machining repetitive cycle *1 5-32 Circular arc radius command 5-33 Circular arc radius command, 9-digit 5-34 F15 format 5-35 Macro executor Max. 4 MB 5-36 C language program executor Max. 4 MB 6 CONVERSATIONAL AUTOMATIC PROGRAMMING FUNCTION 6-1 CAP II *2 6-2 Sub machining function *2 6-3 Automatic process determination *2 6-4 Automatic process determination B *2 6-5 Animation graphics *2 6-6 C-axis (FAPT) *3 6-7 Y-axis (FAPT) *4 NOTE *1 Standard for MC and Y type machines. Option for other types. *2 CAP II specification, standard *3 Standard for MC and Y types. Not available for other types. *4 Standard for Y. Not available for other types.
A-16 SPECIFICATIONS NC Model MSX-501 6-8 Backface machining *1 6-9 Balance cut (FAPT) *1 6-10 Language option expansion for conversational programming MAPPS II specification (Japanese, English, French, German, Italian, Spanish, Chinese, Korean, Portuguese, Swedish, Turkey, Dutch) *1 6-11 Addition of sub memory *1 7 MISCELLANEOUS FUNCTION/SPINDLE SPEED FUNCTION 7-1 Miscellaneous function 3-digit M code 7-2 Auxiliary function lock 7-3 High-speed M/S/T/B interface 7-4 Multiple miscellaneous function commands 3 commands *2 7-5 M code group check If you require the arbitrary group check, you must consult us for details. 7-6 Spindle speed function 5-digit S code 7-7 Spindle serial output 7-8 Constant surface speed control 7-9 Spindle speed override 50-120% (10% increments) 7-10 Spindle 1 orientation 7-11 Spindle 1 output switching *3 7-12 Spindle 2 orientation *4 7-13 Spindle 2 output switching *3 7-14 Spindle synchronized control 7-15 Multiple-spindle control *4 7-16 Synchronized tapping *4 NOTE *1 CAP II specification, standard *2 This function is standard for the specific M codes. *3 Function supported by spindle motor specifications. *4 Standard for MC and Y type machines. Not available for other types.
SPECIFICATIONS A-17 NC Model MSX-501 8 TOOL FUNCTION/TOOL OFFSET FUNCTION 8-1 Tool function 4-digit T code 8-2 Number of tool offsets (sets) 64 + 64 8-3 Additional number of tool offsets (sets) 99 + 99 8-4 Tool position offset 8-5 Y-axis offset *1 8-6 Tool nose radius offset G40 - G42 8-7 Corner circular interpolation G39 8-8 Tool geometry offset/tool wear offset 8-9 Tool life management *2 8-10 Additional number of tools to be controlled by the tool life management function 8-11 Direct input of measured tool offset amount 8-12 Direct input of measured tool offset amount B 9 EDITING 128sets (for FANUC's tool life management function provided as an option) In-machine tool presetter *3 9-1 Part program storage 10 m 4 kb in tape length m (ft) 9-2 Additional part program storage Option Total length m (ft) 80 + 80 (262.48 + 262.48) 160 + 160 (524.96 + 524.96), 320 + 320 (1049.92 + 1049.92), 640 + 640 (2099.84 + 2099.84), 1280 + 1280 (4199.68 + 4199.68) 9-3 Number of stored programs (programs) 63 + 63 *4 NOTE *1 Standard for Y type machines. Not available for other types. *2 Mori Seiki's tool life management function is provided as a standard function. FANUC's tool life management function is provided as an option. *3 Mori Seiki's tool life management function is provided as a standard function. Max. number of tools to be managed is 64 sets 10 pcs. *4 125 programs for CAP II specifications
A-18 SPECIFICATIONS NC Model MSX-501 9-4 Additional number of stored programs 9-5 Tape editing 9-6 Program protect 9-7 Background editing 9-8 Expanded tape editing 9-9 Playback 9-10 Machining time stamp 10 SETTING AND DISPLAY 10-1 Status display 10-2 Clock function 10-3 Actual position display Option Total (programs) The required program storage area is: For 125 programs 40 m (131.2 ft.) or more For 200 programs 40 m (131.2 ft.) or more For 400 programs 80 m (262.5 ft.) or more For 1000 programs 320 m (1049.9 ft.) or more 125 + 125, 200 + 200, 400 + 400, 1000 + 1000 10-4 Program display Program name: 48 characters 10-5 Parameter setting display 10-6 Self-diagnosis function 10-7 Alarm display 10-8 Alarm history display 10-9 Operator's message history display 10-10 Operation history display 10-11 Help function 10-12 Running time display/ Number of parts display 10-13 Actual feedrate display 10-14 Display of actual spindle speed and T code 10-15 Operation panel: Display section 15-inch color TFT 10-16 Servo adjustment screen Selectable by NC parameter setting 10-17 Spindle adjustment screen Selectable by NC parameter setting 10-18 Hardware/software system configuration display 10-19 Regular interval maintenance screen Standard MAPPS II function
SPECIFICATIONS A-19 NC Model MSX-501 10-20 Maintenance information display screen Selectable by NC parameter setting 10-21 Language 10-22 Data protection key 11 DATA INPUT/OUTPUT 11-1 Reader/puncher interface Standard MAPPS II function (Japanese, English, French, German, Italian, Spanish, Chinese, Korean, Portuguese, Swedish, Turkey, Dutch) 4 types Selectable by NC parameter setting RS-232-C (ch-1) (ch-2) *1 11-2 DNC1 For details, consultation is necessary. 11-3 External data input External program number search, external tool offset, and external work coordinate system shift 11-4 External work number search Workpiece number: 1-15 11-5 Memory card input/output 11-6 Power motion manager *2 11-7 External message 12 ENCLOSURE AND INSTALLATION 12-1 Enclosure construction Enclosed dust-proof type (IP54) 12-2 Power supply 24 VDC ±10% 12-3 Environmental conditions Operation ambient temperature: 0-45 C Permissible temperature variation (max.): 1.1 C/min. Relative humidity: 75% or less Permissible vibration: 4.9 m/s 2 or less NOTE *1 Japanese, English, German, French, Italian, Spanish, Portuguese, Hungarian and Dutch are available for the NC alarm messages screen and the parameter screen. *2 Standard for in-machine parts catcher specification.
A-20 SPECIFICATIONS 4. OILING CHARTS The oil points of this machine, and the types and quantities of oil to be used, are indicated below. CAUTION (1) Carry out lubrication at all points, and oil changes, at regular intervals. Failure to do so can cause machine failure. It will also shorten machine life. (2) Use the lubricating oil and hydraulic oil specified in the Instruction Manual. Do not use oil containing impurities or degraded oil. Using oil that contains impurities can cause machine failure. 1 Spindle bearings Oil Point Oil Type Quantity Cylindrical bearing Kleuber STABURAGS-NBU8EP Angular contact bearing Kleuber ISOFLEX-NBU15 Oil Change Interval 2 Turret 3 Slideway lubricating oil tank 4 Hydraulic unit tank Shell Tonna Oil S68 Idemitsu Daphne Hydraulic Fluid 32 5 Chuck * Shell Retinax AM 6 L 30 L Check oil level gage Every 1000 hours of operation Replenishing Interval Lubrication when carrying out maintenance (necessary) When carrying out maintenance Check oil level gage Replenish as required 5 g Every day 6 Coolant tank 350 L As required Replenish as required
SPECIFICATIONS A-21 7 Oil cooler 8 Oil Point Oil Type Quantity Linear motion guide in parts catcher traverse rail (in-machine parts catcher specification) Idemitsu Daphne Super Multi 2M Shell Alvania Grease No. 2 57 L As required Oil Change Interval Every 2000 hours of operation Every 1000 hours of operation Replenishing Interval When carrying out maintenance NOTE (1) The oil types indicated above are used when the machine is delivered. If you have difficulty obtaining these oil types, refer to 4.1 "Oil Recommendations" to select an equivalent. (2) For the oil handling method, refer to the MATERIAL SAFETY DATA SHEET provided by the oil manufacturer. (3) The drain oil receiving pan for the lubricating oil is provided at the position marked with an arrow in the illustration above. Dispose of the waste oil before the drain oil receiver becomes full. For details, refer to the CLEANING THE DRAIN OIL RECEIVER FOR THE LUBRICATING OIL in the MAINTENANCE MANUAL published separately. (4) * Applies to standard chuck. Refer to the manufacturer's manual supplied with the chuck. Always use types and amounts of grease specified by the chuck manufacturer.
A-22 SPECIFICATIONS 4.1 Oil Recommendations CAUTION (1) Use only the oil types listed below. Never mix lubricating oils from different manufacturers. Mori Seiki cannot be held responsible for malfunctions that may occur either as the result of mixing lubricating oils or from the use of a non-recommended lubricating oils. (2) Since the oil used for the oil cooler - Daphne Super Multi 2M - is a special type of oil, if you use oil made by another maker, use a product that is equivalent to number 10 in the table below. (3) The table below shows the list of equivalent oil names only and it does not guarantee the equivalence of dynamic characteristics. Oil Point Oil Type Idemitsu Mobil Shell Castrol Slideway lubricating oil tank Hydraulic unit tank Oil cooler Daphne Super Multi 68 Daphne Hydraulic Fluid 32 Daphne Super Multi 2M Vactra Oil No. 2 Tonna Oil S68 Magna BD68 DTE Oil Light Tellus Oil S32 Tellus Oil 32 Hyspin AWS32 Velocite Oil No. 6 Tellus Oil C5 Hyspin AWS10
CHAPTER B OUTLINE OF SYSTEMS
CONTENTS B : OUTLINE OF SYSTEMS 1. SLIDEWAY LUBRICATION SYSTEM....................................... B-1 1.1 Lubrication Points................................................. B-1 1.2 Lubrication Point Indicating Name Plate............................... B-2 2. HYDRAULIC SYSTEM.................................................. B-3 2.1 Hydraulically-operated Actuators..................................... B-3 3. ELECTRICAL SYSTEM................................................. B-4 3.1 General......................................................... B-4 3.2 Installation Positions of Proximity Switches and Limit Switches.............. B-6 4. TOOLING SYSTEM.................................................... B-7 4.1 Tooling System Diagram........................................... B-7 4.1.1 ZT1000, ZT1500 (VDI Specification)......................... B-8 4.2 Cautions for Mounting Tool Holders.................................. B-10 4.3 Mounting and Adjusting the VDI Specification Tool Holder (with Eccentric Pin) for Rotary Tools................................. B-12 4.4 Cautions on Clamping a Collet...................................... B-13 4.5 Mounting Methods (VDI Specification)................................ B-14 4.5.1 O.D. Cutting Tool for Dual-tool Tool Holder................... B-14 4.5.2 Face and I.D. Cutting Tool............................... B-15 4.5.3 25-mm Dia. I.D. Cutting Tool.............................. B-15 4.5.4 I.D. Cutting Tool of Smaller than 20-mm Dia.................. B-16 4.5.5 MT1 or MT2 Morse Taper Shank Drill....................... B-17 4.5.6 Throw-away Drill....................................... B-17 4.5.7 Center Drill........................................... B-18 4.5.8 Cut-off Tool........................................... B-18 4.5.9 Rotary Tool Holder for Dual-face Cutting.................... B-19 4.5.10 Rotary Tool for Face Cutting (Tool Holders to be Mounted on the Spindle 2)................ B-20 4.5.11 Rotary Tool for Face Cutting.............................. B-21 4.5.12 Rotary Tool for O.D. Cutting.............................. B-22
5. PNEUMATIC SYSTEM................................................. B-23 5.1 Compressed Air Applications....................................... B-23
OUTLINE OF SYSTEMS B-1 1. SLIDEWAY LUBRICATION SYSTEM An overview of the SLIDEWAY LUBRICATION SYSTEM is presented below. The SLIDEWAY LUBRICATION SYSTEM maintains an oil film on the machine's slideways, allowing the saddle and cross slide to be driven smoothly, and preventing wear of the slideways. This system comprises the lubrication pump unit, the distributors, and the piping. A float switch (level switch) and pressure switch are installed inside the lubrication pump unit. Falling oil level in the tank and abnormal discharge pressure are monitored, and corresponding alarms are displayed on the screen. The pump is operated to discharge lubricant automatically at the required intervals under the control of a programmable controller. The oil dispensed from the pump enters the distributors, which distribute the correct volume of oil to each lubrication point. 1.1 Lubrication Points The lubrication points are indicated below: (1) Turret 1 saddle slideways (2) Turret 2 saddle slideways (3) Turret 1 cross slide slideways (4) Turret 2 cross slide slideways (5) Turret 1 X-axis ball screw (6) Turret 2 X-axis ball screw (7) Turret 1 Z-axis ball screw (8) Turret 2 Z-axis ball screw (9) Headstock spindle holding device (10) Coupling of turret 1 (11) Coupling of turret 2
B-2 OUTLINE OF SYSTEMS 1.2 Lubrication Point Indicating Name Plate The name plate showing the destinations of the lubricating oil supply and the associated pipe numbers is affixed to the electrical cabinet door. Before carrying out inspection, refer to the name plate. <Lubrication point indicating name plate> (H60726 A02)
OUTLINE OF SYSTEMS B-3 2. HYDRAULIC SYSTEM An overview of the HYDRAULIC SYSTEM is presented below. The hydraulic system comprises the hydraulic unit, the valve units, the hydraulic devices, and the piping. When the power is turned on, the hydraulic motor starts and the pump draws hydraulic fluid. The hydraulic fluid that flows out of the pump is supplied through the piping to the valve units. The valve units reduce the pressure of the hydraulic fluid and determine its course, and the hydraulic devices are actuated by the hydraulic fluid. The hydraulic fluid is returned to the tank through the tank port. 2.1 Hydraulically-operated Actuators The hydraulically-operated actuators are indicated below: (1) Turret 1 and turret 2 (turret head clamp/unclamp) (2) Chuck cylinder for chuck 1/chuck 2 (chuck open/close) (3) Turret 1/turret 2 motor (switching between turret indexing mode and milling mode) (4) Spindle 1/spindle 2 brake (clamp/unclamp) <Schematic> 3 1 2 2 4 1 4 3
B-4 OUTLINE OF SYSTEMS 3. ELECTRICAL SYSTEM An overview of the ELECTRICAL SYSTEM is presented below. 3.1 General An outline of the electrical system is shown below. DANGER (1) Electrical wiring work must be entrusted to a licensed electrical technician. If a person without knowledge of electrical safety practices attempts this work, he or she could be electrocuted. (2) Before carrying out maintenance or inspection work inside the electrical cabinet, turn off the main circuit breaker in the plant. It is not sufficient to shut off the power with the main switch of the electrical cabinet: some parts inside the electrical cabinet will still be live and could cause electrocution. If maintenance has to be carried out while the power is on, it must be done with due care by a person authorized to perform electrical work, checking which parts are live by referring to the electrical drawings. CAUTION Always replace batteries while the power is on. If you replace the battery while the power is shut off, the stored absolute position data will be lost.
OUTLINE OF SYSTEMS B-5 <ZT1000Y, ZT1500Y> Operation panel PLC (External programmable logic controller) Machine Electrical cabinet Machine operation panel Screen (MAPPS II)/ MDI panel PMC (Programmable machine controller) Battery 3 VDC CNC (Numerical control system) Memory 2-axis (X 1 - and Z 1 -axis) servo inverter 2-axis (B- and Y-axis) servo inverter Rotary tool spindle 1 inverter Spindle 1 inverter Spindle 2 inverter Rotary tool spindle 2 inverter PC X 1 -axis servomotor PC Z 1 -axis servomotor B-axis Y-axis Rotary Spindle 1 Spindle 2 PC servomotomotor PC servo- B tool B drive B drive B (inner) spindle 1 motor motor motor (inner) Rotary tool spindle 2 motor Battery for absolute position detection, 6 VDC Battery for absolute position detection, 6 VDC PSR 1 PSS 1 PSS 2 PSR 2 2-axis (X 2 - and Z 2 -axis) servo inverter PC X 2 -axis servomotor PC Z 2 -axis servomotor Battery for absolute position detection, 6 VDC PC: Pulse coder B: Built-in sensor PSS: Proximity switch for spindle speed detection PSR: Proximity switch for rotary tool spindle speed detection NOTE The machine is equipped with a built-in rotary tool sensor.
B-6 OUTLINE OF SYSTEMS 3.2 Installation Positions of Proximity Switches and Limit Switches A name plate is attached on the electric cabinet door to show the positions of proximity switches and limit switches. Refer to the name plate when carrying out maintenance and inspection work. (H60726 A02)
OUTLINE OF SYSTEMS B-7 4. TOOLING SYSTEM Refer to the tooling system diagram when carrying out tooling work (mounting holders and tools to the turret). 4.1 Tooling System Diagram The tooling system diagram is shown below. The six-digit number on the holder is the reference number for placing an order.
B-8 OUTLINE OF SYSTEMS 4.1.1 ZT1000, ZT1500 (VDI Specification) <Turning tool> O.D. and face cutting 20 20 qualified tool Clamping plate B27042 B27044 [B27043] O.D. cutting dual-tool holder T00331 [T00346] Face and I.D. cutting 20 20 qualified tool B44047 Face and I.D. cutting holder T03113 [T03115] Turret 1, 2 I.D. cutting φ25 boring bar φ20 or smaller boring bar Boring bar sleeve φ25 boring bar holder T12120 [T12124] T20188 (φ20) T20186 (φ16) T20184 (φ12) T20182 (φ10) T20180 (φ8) T20252 (φ6) [T20187 (φ3/4")] [T20185 (φ5/8")] [T20183 (φ1/2")] [T20181 (φ3/8")] Drill T22064 (MT2) T22062 (MT1) Drill socket [T22065 (MT2)] [T22063 (MT1)] ZT1000 B01232 (16-station turret (VDI specification)) B01236 (12-station turret (VDI specification)) Throw-away drill φ32 [φ1 1/4"] Throw-away drill socket F70031 Throw-away drill holder T15003 [T15092] ZT1500 B01251 (16-station turret (VDI specification)) B01071 (12-station turret (VDI specification)) ZT1500YB B01107 (16-station turret (VDI specification)) B01098 (12-station turret (VDI specification)) T22054 (φ25) T22052 (φ20) T22068 (φ16) [T22055 (φ1")] [T22053 (φ3/4")] Center drill Center drill holder T17004 [T17005] Workpiece stopper T23008 [T23009] 20 mm 20 mm cut-off tool Cut-off tool holder T00336 [T00337] Pipe P40145 [ ]: Inch specification (Q80254 A09)
OUTLINE OF SYSTEMS B-9 <Rotary tool> ER 20 ER 20 Rotary tool holder for dual-face cutting T32408 (Max. 6000 min 1 ) ER 20 Turret 1, 2 Drill Spindle 2 rotary tool holder for face cutting T32407 (Max. 6000 min 1 ) ER 20 Chuck collet ALPS No. AR20-4 K78052 AR20-5 K78053 AR20-6 K78054 AR20-7 K78055 AR20-8 K78056 AR20-9 K78057 AR20-10 K78058 AR20-11 K78059 AR20-12 K78060 AR20-13 K78061 Reamer Center drill End mill Max. φ13 ZT1000 B01232 (16-station turret (VDI specification)) B01236 (12-station turret (VDI specification)) ZT1500 B01251 (16-station turret (VDI specification)) B01071 (12-station turret (VDI specification)) Rotary tool holder for face cutting T32406 (Max. 6000 min 1 ) Rotary tool holder for face cutting (for oil-hole) T32415 (Max. 6000 min 1 ) Rego No. ER20-4 to 13 Schaublin No. ESX20-4 to 13 Tap M4, 5, 6, 8, 10, 12 ZT1500YB B01107 (16-station turret (VDI specification)) B01098 (12-station turret (VDI specification)) ER 20 [ ]: Inch specification Rotary tool holder for O.D. cutting T32405 (Max. 6000 min 1 ) (Q80254 A09) CAUTION Steel and resin plugs are mounted in the turret 1 and the turret 2 on shipment. Do not use the resin plugs for the station without a holder in actual machining, otherwise coolant enters inside the turret head resulting in damage to the machine Resin plug (cannot be used in actual machining) * 12-station turret: 4 pcs., 16-station turret: 5 pcs. Steel plug (can be used in actual machining) * 12-station turret: 8 pcs., 16-station turret: 11 pcs. Turret head 1, 2
B-10 OUTLINE OF SYSTEMS 4.2 Cautions for Mounting Tool Holders Observe the following cautions when mounting a tool holder to the turret head. WARNING (1) Turn off the power before mounting a tool or holder to the turret head. If the power is left on the machine could start for some reason and the operator could be injured by being caught in the rotating parts of the machine or trapped by its moving parts. (2) Loosen the bolts on tool holders and cutting tools gradually, and keep your footing stable. If you try to loosen the bolt in one go you may lose your balance when the bolt comes free and be injured when you try to break your fall or when you fall over. (3) When you mount a rotary tool holder to the turret, always mount a rotary tool in the holder. If the rotary tool spindle is started while no rotary tool is mounted in a rotary tool holder, the collet nuts could loosen and the nuts and collet could fly out of the machine, causing injuries or damage to the machine. CAUTION (1) When mounting tools to the turret head, make sure that there is no interference between the tools/holders and the workpiece or machine, and make sure that the arrangement in the turret is balanced. If a tool projects too far, it could interfere with the Z-axis protector or tailstock or the workpiece, damaging the machine. (2) Use the appropriate tools to loosen the bolts of holders and tools. Using tools other than the appropriate ones could damage the holder or tool. (3) Never tighten the bolts of holders or tools excessively. If you do, the holder or tool could be distorted, the bolt could break, or the holder or tool could be damaged. (4) Make sure that no chips are trapped when mounting a holder or tool. If a chip is trapped, the turret head could be scratched, and the holder or tool could be mounted askew, causing machining defects. (5) Remove any scratch from the mounting surface for the holder or tool using an oil stone. If a scratch is left, the holder or tool could be mounted askew, causing machining defects. (6) Screw a coolant discharge port plug into turret stations where no holder is mounted. If no plug is fitted, chips may enter the coolant piping and will block coolant supply, damaging the tool. Machining accuracy will also be adversely affected. (7) After mounting a tool to the turret head, thoroughly check that there is no interference with the Z-axis protector or other parts before rotating the turret head. Depending on the tool projection, the tool may interfere with the Z-axis protector or another part, damaging the machine. For details on tool projections, refer to the TURRET INTERFERENCE DIAGRAM in the DRAWINGS published separately.
OUTLINE OF SYSTEMS B-11 CAUTION (8) When an I.D. cutting tool is mounted on the turret head, make sure that the tool shank does not project beyond the rear surface of the tool holder. If it does, it will interfere with the turret base during turret head rotation, damaging the machine. (9) If no rotary tool is mounted to the turret head, fit the cover onto the hole at the rotary tool station, after fist checking that an O ring is fitted on the cover. If you carry out machining without fitting the cover, coolant and chips will enter the turret head and cause machine failure. (10) When mounting a rotary tool holder on the turret, be careful not to break the O-ring on the rotary tool holder. If you carry out machining while the O ring is broken, coolant and chips will enter the turret head and cause machine failure. (11) Whenever you mount a rotary tool in a rotary tool holder, or remove a rotary tool from a rotary tool holder, do so outside the machine after removing the holder from the turret. If you mount or remove the tool while the holder is in the turret, the machine could be damaged.
B-12 OUTLINE OF SYSTEMS 4.3 Mounting and Adjusting the VDI Specification Tool Holder (with Eccentric Pin) for Rotary Tools Tool holder clamp bolt 1) Tighten the tool holder clamp bolt to loosely clamp the tool holder to the turret. 2) Loosely tighten the eccentric pin holder. Eccentric pin holder Eccentric pin 3) Adjust the parallelism of the tool holder using the dial indicator while tightening the eccentric pin. 4) Securely tighten the eccentric pin holder. 5) Securely tighten the tool holder clamp bolt. Hexagonal wrench Eccentric pin
OUTLINE OF SYSTEMS B-13 4.4 Cautions on Clamping a Collet CAUTION Do not tighten the collet clamping nut excessively. If the nut is tightened excessively, the nut will be damaged, causing damage to the tool and the machine. The nut tightening torque varies depending on the type of collet clamping nut. Tighten the nut to the correct torque indicated in the table below. The type of the collet and the collet clamping nut differs depending on the holder to be used. For the collet type to be used, refer to 4.1 "Tooling System Diagram". Collet Type Alps Rego-Fix Schaublin Nut Type Tightening Torque N m AR11-2 to 7 ER11-2 to 7 NA11 19.61 AR16-3 to 10 ER16-3 to 10 ESX16-3 to 10 NA16 39.23 AR20-4 to 13 ER20-4 to 13 ESX20-4 to 13 NA20 AR25-4 to 16 ER25-4 to 16 ESX25-4 to 16 NA25 58.84 AR32-4 to 20 ER32-4 to 20 ESX32-4 to 20 NA32 68.65 AR40-4 to 26 ER40-4 to 26 ESX40-4 to 26 NA40 78.4
B-14 OUTLINE OF SYSTEMS 4.5 Mounting Methods (VDI Specification) Arrange the tool holders and sleeves to mount the cutting tools to the turret head by referring to the tooling system diagram. Mount the cutting tools to the tool spindle by referring to the AXIS TRAVEL DIAGRAM. For the AXIS TRAVEL DIAGRAM, refer to the DRAWINGS published separately. 4.5.1 O.D. Cutting Tool for Dual-tool Tool Holder 20 mm 20 mm qualified tool T00331 Clamping gib (B27044) Clamping block (B27042) Clamping gib (B27044) Clamping block (B27042) M6 25 hexagon socket head bolts 20 mm 20 mm qualified tool NOTE Adjust the center height to 20 mm to mount cutting tools other than 20 mm 20 mm qualified tools.
OUTLINE OF SYSTEMS B-15 4.5.2 Face and I.D. Cutting Tool M8 16 hexagon socket set screw T03113 B44047 20 mm 20 mm qualified tool CAUTION Make sure that the tool shank does not project beyond the rear surface of the tool head. If it does, it will interfere with the turret base during turret head rotation, damaging the machine. NOTE Adjust the center height to 20 mm to mount cutting tools other than 20 mm 20 mm qualified tools. 4.5.3 25-mm Dia. I.D. Cutting Tool Both left and right-hand cutting tools can be fixed in the boring bar holder. M8 20 hexagon socket set screw T12120 I.D. cutting tool CAUTION Make sure that the tool shank does not project beyond the rear surface of the boring bar holder If it does, it will interfere with the turret base when the turret head rotates, damaging the machine.
B-16 OUTLINE OF SYSTEMS 4.5.4 I.D. Cutting Tool of Smaller than 20-mm Dia. Both left and right-hand cutting tools can be fixed in the boring bar holder. M8 20 hexagon socket set screw T12120 I.D. cutting tool Boring bar sleeve <Boring bar sleeve (1)> Part No. T20188 T20186 T20184 T20182 T20180 I.D. (mm) 20 dia. 16 dia. 12 dia. 10 dia. 8 dia. CAUTION Make sure that the tool shank does not project beyond the rear surface of the boring bar holder. If it does, it will interfere with the turret base when the turret head rotates, damaging the machine.
OUTLINE OF SYSTEMS B-17 4.5.5 MT1 or MT2 Morse Taper Shank Drill M8 20 hexagon socket set screw T12120 Morse taper shank drill Drill socket T22062: MT1 T22064: MT2 4.5.6 Throw-away Drill T15003 Throw-away drill socket T22054: φ25 T22052: φ20 T22068: φ16 φ25 or less throw-away drill M10 10 hexagon socket set screw φ32 throw-away drill
B-18 OUTLINE OF SYSTEMS 4.5.7 Center Drill T00331 Clamping gib (B27044) M6 25 hexagon socket head bolts Clamping block (B27042) Clamping gib (B27044) M10 10 hexagon socket set screw Clamping block (B27042) T17004 4.5.8 Cut-off Tool M6 12 hexagon socket set screw T00336 20 mm 20 mm cut-off tool
OUTLINE OF SYSTEMS B-19 4.5.9 Rotary Tool Holder for Dual-face Cutting NOTE Maximum tool capacity: Drill, reamer, end mill..... 13 mm dia. Tap................... M12 Collet clamping nut Collet Max. φ13 Collet Collet clamping nut Max. M12 Max. φ13 T32408 (6000 min 1 spec.) Max. M12 <Collet> Manufacturer Model ALPS AR20-4 to 13 K78052 - K78061 Rego-Fix ER20-4 to 13 Schaublin ESX20-4 to 13
B-20 OUTLINE OF SYSTEMS 4.5.10 Rotary Tool for Face Cutting (Tool Holders to be Mounted on the Spindle 2) NOTE Maximum tool capacity: Drill, reamer, end mill..... 13 mm dia. Tap................... M12 Collet clamping nut Collet Max. φ13 Max. M12 T32407 (6000 min 1 spec.) <Collet> Manufacturer Model ALPS AR20-4 to 13 K78052 - K78061 Rego-Fix ER20-4 to 13 Schaublin ESX20-4 to 13
OUTLINE OF SYSTEMS B-21 4.5.11 Rotary Tool for Face Cutting NOTE Maximum tool capacity: Drill, reamer, end mill..... 13 mm dia. Tap................... M12 Collet T32406 (6000 min 1 spec.) Max. φ13 Collet clamping nut Max. M12 <Collet> Manufacturer Model ALPS AR20-4 to 13 K78052 - K78061 Rego-Fix ER20-4 to 13 Schaublin ESX20-4 to 13
B-22 OUTLINE OF SYSTEMS 4.5.12 Rotary Tool for O.D. Cutting NOTE Maximum tool capacity: Drill, reamer, end mill..... 13 mm dia. Tap................... M12 Collet clamping nut Collet Max. M12 Max. φ13 T32405 (6000 min 1 spec.) <Collet> Manufacturer Model ALPS AR20-4 to 13 K78052 - K78061 Rego-Fix ER20-4 to 13 Schaublin ESX20-4 to 13
OUTLINE OF SYSTEMS B-23 5. PNEUMATIC SYSTEM An overview of the PNEUMATIC SYSTEM is presented below. The pneumatic system consists of the air filter, regulator, air solenoid valve, and piping. 1) The compressed air supplied to the air supply port has moisture and dust removed from it by the air filter, generating clean, dry air. 2) Next, the adjusted compressed air is sent to the air solenoid valves, which determine its route, and the various pneumatic devices are operated. 5.1 Compressed Air Applications Compressed air is supplied for the following applications. (1) Steady rest air purge (option) (2) Tool tip air blow (option) (3) Sensor air blow (option) (4) Sensor air blow (receiver) (option) (5) Chuck air blow (option) (6) Tool presetter shutter open/close (option) (7) Tool presetter arm IN/OUT (option) (8) Parts catcher arm IN/OUT (option) (9) Parts catcher cover open/close (option) (10) Automatic front door open/close (option) (11) Turret drive belt air purge