More time on the road Illustrated s List FRO-60B November 0
Contents How To Use The Illustrated s List... 3 AFTERMARKET TRANSMISSIONS... 4 AIR MODULE & RANGE CYL.... 5 AUXILIARY DRIVE GEAR... 7 CASE (AUX)... 8 CASE (FRONT)... COUNTERSHAFT & BRGS(AUX)... 4 COUNTERSHAFT ASSY... 5 INPUT SHAFT & DRIVE GEAR... 7 INTEGRAL OIL COOLER... 9 INTEGRAL OIL PUMP... ISOLATORS... KITS & ASSEMBLIES... 3 LEVERS/HOUSINGS... 7 MAINSHAFT & SYNCHRO(AUX)... 9 MAINSHAFT ASSY... 3 MISC. THRU-SHAFT PTO... 33 REAR HOUSING ASSY... 33 MISCELLANEOUS... 34 OIL COOLER... 35 REVERSE IDLER... 37 ROADRANGER VALVE... 40 SHIFT BAR HOUSING (FRO)... 4
How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at www.roadranger.com/epc. Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit www.roadranger.com. Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 3
Group: AFTERMARKET TRANSMISSIONS FLEX Reman Transmission Reman Transmission AFTMKT 08- Generic Illustration - Not specific to part numbers listed below AFTERMARKET TRANSMISSIONS Description Replaced Qty. Notes Kits/Assys Where TA-D58-0R TA-D58-0X TA-D58- R TA-D58- RDS TA-D58- X FRO-60B REMAN TRANS FRO-60B NEW SVC EXCH TRANS FRO-60B REMAN TRANS FRO-60B REMAN TRANS FRO-60B NEW SVC EXCH TRANS WITH INTERNAL COOLER WITH INTERNAL COOLER - NO CLUTCH HOUSING WITH INTERNAL PUMP DEALER STOCK - 4 DAY LEAD- TIME - WITH INTERNAL PUMP WITH INTERNAL PUMP - NO CLUTCH HOUSING 4
Group: AIR MODULE & RANGE CYL. 3 7 8 9 0 4 5 6 3 4 036-9-94 AIR MODULE & RANGE CYL. Description Replaced Qty. Notes Kits/Assys Where X-8-0804M CAPSCREW 4 M8 X.5 X 30MM K-345 AIR MODULE ASSY A - 634 3 497 -O- RING K-93,K-345,S- 844,S-845,S- 846,S-847 4 5569 -O- RING K-345,S-844,S- 845,S-846,S-847 5
Description Replaced Qty. Notes Kits/Assys Where 5 043 -O- RING K-93,S-844,S- 845 6 K-39 BAR & RING KIT 43098 7 K-38 PISTON KIT 43077 8 430080 SNAP RING K-93,K-38,K- 39,K-330,K- 33,K-339,S- 846,S-847 9 5568507 -O- RING K-93,S-844,S- 845,S-846,S-847 0 4765 -O- RING K-93,S-844,S- 845,S-846,S-847 497 -O- RING K-93,K-345,S- 844,S-845,S- 846,S-847 43040 COVER S-844,S-845,S- 846,S-847 3 X-8-0804M CAPSCREW M8 X.5 X 30MM 4 555490 CONNECTOR ASSY, ELBOW 4 84005 CONNECTOR ASSY, STRAIGHT "PUSH-TO-CONNECT" 5/3"TUBE- /6"NPTF "PUSH-TO-CONNECT" 5/3"TUBE- /6"NPTF K-345 K-345 6
Group: AUXILIARY DRIVE GEAR 3 5 6 4 0486-9-94 C AUXILIARY DRIVE GEAR Description Replaced Qty. Notes Kits/Assys Where 43033 BEARING SPACER 5566507- BOX BEARING 5566504,5566507 K-94,K-33 3 43057 RETAINER 4 X-8-003M CAPSCREW 6 M0 X.5 X 5MM 5 430435 AUXILIARY DRIVE GEAR 430434 6 7399 SNAP RING K-97,K-94,K- 33 7
Group: CASE (AUX) 4 OEM supplied adjustable speedometer sensor (Threaded) OEM supplied non-adjustable speedometer sensor (Non-Threaded) 3 5 4 7 8 5 7 3 Magnetic 0 6 Old Design 5 7 6 6 9 Mechanical 8 9 0 3 044-9-94 Aux C 4 CASE (AUX) Description Replaced Qty. Notes Kits/Assys Where S-50 SPEEDO ROTOR ASSY 4304 MAGNETIC 55685 -O- RING K-98,S-50,S- 503,S-809 3 K-98 OIL SEAL KIT 4303 43033 "FOR MAGNETIC COVER" K-94 4 X-8-080M CAPSCREW M8 X.5 X MM 8
Description Replaced Qty. Notes Kits/Assys Where 5 S-809 REAR BEARING COVER ASSY 43033,430387,430465,4305830 PUSH-IN/THREAD-IN MAGNETIC PICK-UP 6 00955 GASKET - RED EDGE MOLDED 6 43047 GASKET - PURPLE EDGE MOLDED RED EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS.043 -.05 - NOT INTERCHANGEABLE WITH ANY OTHER GASKET NON EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS -.03 -.08 - NOT INTERCHANGABLE WITH ANY OTHER GASKET K-6,K-98,K- 9,S-50,S- 809,S-859 K-6,K-98,K- 9 7 X-8-008M HEX SCREW X 8C 04M 4 M0 X 80.0MM 7 X-8-009M CAPSCREW 6 M0 X.5 X 50MM USE W/430387 AND 43033 RBC 7 X-8-009M CAPSCREW M0 X.5 X 50MM 8 X-8-003M CAPSCREW 8 M0 X.5 X 5MM 9 43030 COVER 346 S-747 0 4305978 GASKET 43046 K-9,K-3475,K- 3476,S-747 K-805 SHIM KIT 45 K - 06 K-94,K-33,S- 747 K-357 LIFTING EYE KIT A - 6409 3 K-339 REAR HSG REPL KIT 43074 3 S-69 REAR HOUSING ASSY 4303750 K-339 4 43048 GASKET K-9,K-3883,S- 747 5 X-8C- 036M 5 X-8C- 037M CAPSCREW X-8-005M 7 M0 X.5 X 38MM K-3883 CAPSCREW X-8-006M M0 X.5 X 49MM K-3883 6 5569 -O- RING K-345,S-844,S- 845,S-846,S-847 7 A-675 RANGE BAR COVER ASSY A - 647 8 X-8-080M SCREW M8 X.5 X 0MM 9 8604 SPEEDO DRIVE GEAR 0 S-503 SPEEDO SPACER ASSY 430590 MECHANICAL K-6 OIL SEAL W/SLINGER 909 0807,0808 "FOR MECHANICAL COVER" K-33 X-8-007M SCREW 6 M0 X.5 X 75MM 9
Description Replaced Qty. Notes Kits/Assys Where 3 K-3454 SPEED SENSOR KIT A - 6398,A - 674 SINGLE PICK-UP ( PIN) 3 K-3455 SPEED SENSOR KIT, DUAL A - 7046,A - 758 DUAL PICK-UP (4 PIN) 4 4304653 SHIELD S-809 5 44 -O- RING 6 S-50 REAR BRG COVER ASSY 4303604,430587 MECHANICAL - 4:00 OPENING 6 S-859 REAR BRG COVER ASSY 43073,430586 MECHANICAL - 6:00 OPENING 7 K-3507 PLUG RETAINING KIT 430383,43058,43059 0
Group: CASE (FRONT) Old Design 3 38 37 6 7 8 9 3 30 3 4 Latest Design * 8 9 0 5 0307-9-94 4 7 3 0 33 8 9 8 9 * 7 * Bushing quantity requirements: # Housing Upper bore use 4 #85 / Lower bore use #8677. 4 5 6 3 34 35 36 CASE (FRONT) Description Replaced Qty. Notes Kits/Assys Where S-347 CASE ASSY 43007 W/INTEGRAL OIL PUMP S-706 CASE ASSY 4303707 OPTIONAL - FOR USE W/INTEGRAL OIL COOLER X--007 PIPE PLUG X 006 3 X--07 PIPE PLUG X 0 X 06 3/4" MAGNETIC 4 430530 GASKET 43080 K-9 5 430809 PTO COVER 6596,430057 6 X-8-00M CAPSCREW 8 M X.75 X 0MM 7 4306584 GASKET 43034 K-9,K-4054 8 A-373 CLUTCH HOUSING ASSY A - 3700 # PUSH-PULL IRON
Description Replaced Qty. Notes Kits/Assys Where 8 A-373 CLUTCH HOUSING ASSY A - 37,A - 37 # PUSH-PULL IRON 8 A-477 CLUTCH HOUSING ASSY A - 4344,A - 477 # PUSH-PULL ALUM. 8 A-599 CLUTCH HOUSING ASSY 43003 # PULL ALUM. 8 A-6064 CLUTCH HOUSING ASSY A - 434,A - 4770,A - 606,A - 6063,A - 6065 # PUSH-PULL ALUM. 9 3964 SCREW X-8L-509 4 5/6-8X.8 QUANTITY DEPENDENT ON DESIGN 0 430530 HAND HOLE COVER 453 # PULL 5577509 STUD 5577505,5577503 6 M6 X 60MM X-0-005 WASHER X 3 000,X0 000,X0 004 3 X--606M SELF LOCKING HEX NUT X 60M,X 603M,X--605M 6.3 X 6.60 K-4054 6 M6 X.5 K-4054 4 0550 FRONT BRG COVER " PULL K-3600,K-360,K- 44 5 X-8-004M CAPSCREW 6 M0 X.5 X 30MM 7 43 GASKET K-9 8 85 BUSHING 4 UPPER A-373,A-373,A- 477,A-599,A- 6064,K-3600,K-360 9 8677 BUSHING LOWER A-373,A-373,A- 477,A-6064 0 X-8C- 09M SCREW, HEX HD/WASHER ASSY X-8C-04M 4 MX.75, USE PCS FOR IRON HOUSING, USE 4 PCS FOR ALUMINUM HOUSING K-4054 0 X-8C- 0M SCREW, HEX HD/WASHER ASSY X-8C-03M MX.75, FOR IRON HOUSING K-4054 430403 PLUG 4303747 -/6" MAGNETIC, O-RING INCLUDED S-347,S-707,S- 738 X-8-00M CAPSCREW 6 M0 X.5 X 0MM 3 4575 PTO COVER 43054 4 4305309 GASKET 684 K-9 6 5575503 DOWEL PIN S-347,S-706 7 4373 MAGNET 3 S-347,S-706,S- 707,S-738 8 88 PIN 9 X--606M SELF LOCKING HEX NUT X 60M,X 603M,X--605M M6 X.5 K-4054 30 X-0-005 WASHER K-4054
Description Replaced Qty. Notes Kits/Assys Where 3 5577504 STUD M6 X X 5MM 3 K-357 LIFTING EYE KIT A - 6409 33 X--80 PIPE PLUG X 800 /" 34 430864 GASKET K-90,K-9 35 430854 COVER 36 X-8-0603M CAPSCREW 5 M6 X X 0MM 37 X-8-003M CAPSCREW M0 X.5 X 5MM 38 085 LIFTING EYE 705 K-357,S-347,S- 69,S-69,S-706 3
Group: COUNTERSHAFT & BRGS(AUX) 3 0440-/9 Aux CS Helical COUNTERSHAFT & BRGS(AUX) Description Replaced Qty. Notes Kits/Assys Where 430074- BOX BEARING 343,430074 4 K-94,K-33 A-6434 WELDED COUNTERSHAFT ASSY A - 6433,A - 655 D/G 360 - C/S 4304 3 34 SPACER 903 4
Group: COUNTERSHAFT ASSY 9 0 5 6 4 3 3 8 7 0365-3-98 COUNTERSHAFT ASSY Description Replaced Qty. Notes Kits/Assys Where 43008 SNAP RING K-94,K-33 4304080 BEARING 43040 4 K-94,K-33 3 4303877 COUNTERSHAFT 4303876 STANDARD 3 4303878 COUNTERSHAFT LOWER W/PUMP 3 4303950 COUNTERSHAFT LOWER & UPPER W/THRU SHAFT PTO 3 K-370 CNTRSHFT KIT-W/REV & ST 4303759,4304553, 430395 LOWER W/PUMP & W/PTO 4 43037 KEY 5 X-7-005 CAPSCREW 5/8"-8X-3/4" 6 430404 BEARING RETAINER K-370 7 43040 ND GEAR-CNTRSHFT 430404,430530 8 430449 3RD GEAR-CNTRSHFT 43040 9 4306033 OD GEAR-CNTRSHFT 43044,4304490,4307 0 5953 PTO GEAR - LOWER 5
Description Replaced Qty. Notes Kits/Assys Where 0 0840 PTO GEAR - UPPER 595 4305879 DRIVE GEAR-CNTRSHFT 4303009,43038,4303875 43008 SNAP RING 3 43079 PUMP DRIVE GEAR FOR MODELS WITH PUMP 6
Group: INPUT SHAFT & DRIVE GEAR 6 9 8 3 5 * 0 Clutch Installation Kit * For Shipping Only - Do Not Replace 0374-9-94 C INPUT SHAFT & DRIVE GEAR Description Replaced Qty. Notes Kits/Assys Where 3559 SEAL NOT SOLD FOR SERVICE 6980 SNAP RING K-97,K-3600,K- 360,K-44 3 43047 BEARING 8504 K-94,K-33,K- 3600,K-360,K-44 5 430486 SNAP RING USE W/4304004 MAIN DRIVE GEAR 5 430336 SNAP RING USE W/4304639 MAIN DRIVE GEAR K-97,K-360 K-97,K-94,K- 33,K-349,K- 3600,K-44 6 43038 NLA-ORDER K-349 6 4303874 NLA-ORDER K-349 6 4304004 NLA-ORDER K-349 430400,4304003 6 4305880 MAIN DRIVE GEAR 4304637 4304638,4304639 USE W/430336 SNAP RING AND S-8 INPUT SHAFT K-349 8 K-360 CLUTCH INSTALLTION KIT 43035,S - 988 FOR 43035 INPUT SHAFT REPLACEMENT 8 S-395 NLA-ORDER K-349 43035 8 S-8 INPUT SHAFT ASSY 4304633 " PULL - USE W/4304639 MAIN DRIVE GEAR K-349,K-3600,K- 44 7
Description Replaced Qty. Notes Kits/Assys Where 9 6566 BUSHING K-94,K-33,S- 395,S-8 0 K-3600 CLUTCH INSTALLTION KIT 0 K-360 CLUTCH INSTALLTION KIT 0 K-44 CLUTCH INSTALLATION KIT (FR), HYDRAULIC RELEASE FOR CURRENT DESIGN INPUT SHAFT (S-8) 43035,S - 988 FOR ORIGINAL DESIGN INPUT SHAFT (43035) STANDARD FR INPUT SHAFT AND YOKE FOR HYDRAULIC CLUTCH RELEASE 8
Group: INTEGRAL OIL COOLER 3 4 7 9 5 6 0535-5-99 INTEGRAL OIL COOLER Description Replaced Qty. Notes Kits/Assys Where K-346 INTEGRAL OIL COOLER KIT S-707 OIL COOLER COVER ASSY S-738 OIL COOLER COVER ASSY 4303709 OPTIONAL - /-4 NPTF 4303993 STANDARD - 3/4-6 UNF B 3 X-8-0603M CAPSCREW M6 X X 0MM 4 4373 MAGNET S-347,S-706,S- 707,S-738 5 430403 PLUG 4303747 -/6" MAGNETIC, O-RING INCLUDED S-347,S-707,S- 738 6 X--80 PIPE PLUG X 800 /" 7 430374 GASKET S-707,S-738 9
Description Replaced Qty. Notes Kits/Assys Where 9 X-8-004M CAPSCREW M0 X.5 X 30MM 0
Group: INTEGRAL OIL PUMP 05-9-94 C INTEGRAL OIL PUMP Description Replaced Qty. Notes Kits/Assys Where A-6473 INTEGRAL OIL PUMP COMPONENT PARTS NOT SOLD SEPARATELY
Group: ISOLATORS New Design 3 6 3 9 3 4 7 3 New Design 0 00--9 Isolator Indicates Of 0 ISOLATORS Description Replaced Qty. Notes Kits/Assys Where 94 -E- RING K-3467 PIN REPLACEMENT KIT 45 3 46 BUSHING K-003,K-48,K- 49,K-978,K- 3399,S-9,S- 30,S-59 4 S-794 ISOLATOR ASSY 6 47 LEVER STRAIGHT 8.67" 7 35 STUB LEVER LOW TOWER K-48,S-677 7 36 STUB LEVER HIGH TOWER K-49,S-579,S- 30 7 43068 STUB LEVER MID TOWER K-978 9 767 90 DEG LEVER STRAIGHT 33" 0 K-3399 ISOLATOR BUSHING KIT 44,33 X-8-560 SCREW K-003 X-9-503 NUT K-003
KITS & ASSEMBLIES Description Replaced Qty. Notes Kits/Assys Where K-476 SHIFT LEVER HSG 4530,763,898,4304905,A - 4437 K-9 MASTER VALVE REPAIR KIT LOW TOWER FOR A-6909 & A-500 VALVES K-956 COOLER INSTLN KIT K-003 PIN & BUSHING KIT K-6 OIL SEAL W/SLINGER 909 0807,0808 "FOR MECHANICAL COVER" K-33 K-394 AIR SYSTEMS TOOL KIT K-48 LEVER REPLACEMENT KIT K-49 LEVER REPLACEMENT KIT LOW TOWER HIGH TOWER K-805 SHIM KIT 45 K - 06 K-94,K-33,S- 747 K-90 COVER & SCREW KIT 430854 K-97 SMALL PARTS KIT K-98 OIL SEAL KIT 4303 43033 "FOR MAGNETIC COVER" K-94 K-9 GASKET KIT K-94,K-33 K-93 RANGE PISTON KIT K-94,K-33 K-94 BASIC REBUILD KIT ELECTRONIC SPEEDO FOR OVERHAUL KIT - ORDER THE REBUILD KIT AND THE REQUIRED INPUT SHAFT K-973 SHIFT LEVER HSG KIT 766,767,4303050,430490,K - 630 K - 94 K-977 SHIFT LEVER HSG KIT 43067,4304907,A - 6040 K-978 LEVER REPLACEMENT KIT HIGH TOWER MID TOWER MID TOWER K-304 ACTUATOR PIN KIT 430387 K-38 PISTON KIT 43077 K-39 BAR & RING KIT 43098 K-330 SHIFT YOKE KIT 43079 K-33 YOKE BAR KIT 430780,430383 K-33 BASIC REBUILD KIT MECHANICAL SPEEDO FOR OVERHAUL KIT - ORDER THE 3
Description Replaced Qty. Notes Kits/Assys Where REBUILD KIT AND THE REQUIRED INPUT SHAFT ASSY K-350 IDLER SHAFT KIT 4306,4303503 K-339 REAR HSG REPL KIT 43074 K-340 REAR HSG REPL KIT 430534 THRU-SHAFT PTO K-345 AIR MODULE ASSY A - 634 K-346 INTEGRAL OIL COOLER KIT K-370 CNTRSHFT KIT-W/REV & ST 4303759,4304553, 430395 LOWER W/PUMP & W/PTO K-3376 O-RING & WASHER KIT 430 K-3399 ISOLATOR BUSHING KIT 44,33 K-349 GEAR UPDATE KIT FOR UNITS BUILT PRIOR TO 3-- 99 K-3454 SPEED SENSOR KIT A - 6398,A - 674 SINGLE PICK-UP ( PIN) K-3455 SPEED SENSOR KIT, DUAL A - 7046,A - 758 DUAL PICK-UP (4 PIN) K-3467 PIN REPLACEMENT KIT 45 K-3475 OIL COOLER KIT K - 3 FOR FR SERIES (C000) MODELS REQUIRING METRIC FASTENERS, REAR MOUNTING AUX C/S PUMP K-3476 PUMP INSTALLATION KIT K - 33 AIR TO OIL COOLER INSTALATION KIT FOR FR SERIES (C000) MODELS REQUIRING METRIC FASTENERS, REAR MOUNTED AUX C/S PUMP K-349 SYNCHRONIZER KIT K - 446 K-3495 SYNCHRONIZER REPLACEMENT KIT K - 9 SLIDING CLUTCH INCLUDED IN KIT K-3507 PLUG RETAINING KIT 430383,43058,43059 K-357 LIFTING EYE KIT A - 6409 K-3600 CLUTCH INSTALLTION KIT K-360 CLUTCH INSTALLTION KIT FOR CURRENT DESIGN INPUT SHAFT (S-8) 43035,S - 988 FOR ORIGINAL DESIGN INPUT SHAFT (43035) K-3740 EXTERNAL COOLER KIT FOR USE ON UNITS WITH A HYDRAULIC CLUTCH RELEASE K-3883 CONICAL WASHER FASTENER KIT TO CONVERT FROM LOCKWASHER TO CONICAL WASHER 4
Description Replaced Qty. Notes Kits/Assys Where K-4054 FR CLUTCH HOUSING SERVICE KIT K-44 CLUTCH INSTALLATION KIT (FR), HYDRAULIC RELEASE K-475 HOUSING UPDATE KIT (FRO) 43050,S - 394,K- 347 STANDARD FR INPUT SHAFT AND YOKE FOR HYDRAULIC CLUTCH RELEASE HOUSING ONLY K-476 HSG UPDATE KIT (FROF) 430643,4304436,S - 393,K-348 HOUSING ONLY S-404 OIL FILTER 738 S-794 ISOLATOR ASSY S-9 SHIFT LEVER HSG ASSY LOW TOWER S-30 SHIFT LEVER HSG ASSY S - 053 HIGH TOWER S-347 CASE ASSY 43007 W/INTEGRAL OIL PUMP S-50 SPEEDO ROTOR ASSY 4304 MAGNETIC S-50 REAR BRG COVER ASSY 4303604,430587 MECHANICAL - 4:00 OPENING S-503 SPEEDO SPACER ASSY 430590 MECHANICAL S-59 SHIFT LEVER HSG ASSY S - 99 MID TOWER S-543 ROADRANGER VALVE ASSY A - 5043 RT - W/SHIFT DIAGRAM MEDALLION S-69 REAR HOUSING ASSY 4303750 K-339 S-69 REAR HOUSING ASSY 4303778 THRU-SHAFT PTO K-340 S-706 CASE ASSY 4303707 S-707 OIL COOLER COVER ASSY S-738 OIL COOLER COVER ASSY 4303709 OPTIONAL - /-4 NPTF 4303993 STANDARD - 3/4-6 UNF B S-747 RANGE SECTION ASSY S-747R REMAN RANGE SECTION ASSY S-809 REAR BEARING COVER ASSY 43033,430387,430465,4305830 PUSH-IN/THREAD-IN MAGNETIC PICK-UP S-8 INPUT SHAFT ASSY 4304633 " PULL K-349,K-3600,K- 44 S-84 SHIFT BAR HOUSING (FRO) S-843 SHIFT BAR HOUSING (FROF) 4304435 430508 HOUSING ONLY K-475 4304436 430508 HOUSING ONLY K-476 S-844 SHIFT BAR HSG ASSY 43050,4304435 COMPLETE - INCLUDES RANGE 5
Description Replaced Qty. Notes Kits/Assys Where (FRO),430508,S - 39 CYLINDER ASSY S-845 SHIFT BAR HSG ASSY (FRO) S-846 SHIFT BAR HSG ASY (FROF) S-847 SHIFT BAR HSG ASY (FROF) 43050,4304435,430508,S - 695 430643,4304436,430508,S - 39 430643,4304436,430508,S - 694 COMPLETE - INCLUDES RANGE CYLINDER ASSY AND OPTIONAL DETENT SPRING DESIGN DETENT SPRING. IT IS USED TO INCREASE SHIFTER DETENT FORCE. COMPLETE - INCLUDES RANGE CYLINDER ASSY COMPLETE - INCLUDES RANGE CYLINDER ASSY AND OPTIONAL DETENT SPRING DESIGN DETENT SPRING. IT IS USED TO INCREASE SHIFTER DETENT FORCE. S-859 REAR BRG COVER ASSY 43073,430586 MECHANICAL - 6:00 OPENING 6
Group: LEVERS/HOUSINGS 6 7 3 5 7 3 6 3 3 4 3 8 8 8 3 4 33 0 004-9-94 K-48 - Low K-978 - Mid K-49 - High S-677 - Low S-967 - Mid S-579 - High S-9 - Low S-59 - Mid S-30 - High LEVERS/HOUSINGS Description Replaced Qty. Notes Kits/Assys Where K-3376 O-RING & WASHER KIT 430 899 PIN K-476,K-977,S- 677 3 X-8C- 036M CAPSCREW X-8-005M 4 M0 X.5 X 38MM K-3883 6 K-977 SHIFT LEVER HSG KIT 43067,4304907,A - 6040 7 K-476 SHIFT LEVER HSG 4530,763,898,4304905,A - 4437 MID TOWER LOW TOWER 8 430594 GASKET 430343 K-476,K-48,K- 49,K-9,K- 973,K-977,K- 978,K-3476,K- 3883,S-579,S- 677,S-967,S- 9,S-30,S- 7
Description Replaced Qty. Notes Kits/Assys Where 59,S-844,S- 845,S-846,S-847 3 4303030 PIN K-973,S-579,S- 30 3 654 PIN 3/8" - USED W/767 ONLY 4 K-973 SHIFT LEVER HSG KIT 766,767,4303050,430490,K - 630 K - 94 HIGH TOWER 5 047 BOOT K-476,K-973,K- 977,S-579,S- 677,S-30 6 X--600 NUT 3/8"-4-N.F.PLAIN 7 X-3-600 LOCKWASHER 3/8" 0 7600 GEAR SHIFT LEVER STRAIGHT - LOW -/" 0 848 GEAR SHIFT LEVER STRAIGHT - HIGH 35" 538 RETAINER K-476,K-973,K- 977,S-579,S- 677,S-30 536 SPRING K-476,K-973,K- 977,S-579,S- 677,S-30 3 K-48 LEVER REPLACEMENT KIT 3 K-49 LEVER REPLACEMENT KIT 3 K-978 LEVER REPLACEMENT KIT LOW TOWER HIGH TOWER MID TOWER 4 S-579 SHIFT TOWER ASSY HIGH TOWER 4 S-677 SHIFT TOWER ASSY LOW TOWER 4 S-967 SHIFT TOWER ASSY MID TOWER 33 S-9 SHIFT LEVER HSG ASSY LOW TOWER 33 S-30 SHIFT LEVER HSG ASSY S - 053 HIGH TOWER 33 S-59 SHIFT LEVER HSG ASSY S - 99 MID TOWER 8
Group: MAINSHAFT & SYNCHRO(AUX) 9 9 7 9 7 9 8 Old Design 0 6 3 0 4 5 5 3 6 4 0433-9-94 C MAINSHAFT & SYNCHRO(AUX) Description Replaced Qty. Notes Kits/Assys Where 4897 SPRING 3 K-97,K-94,K- 33,K-349,K-3495 A-733 SYNCHRONIZER ASSY 4304396 4304397 A - 597 HI RANGE K-349,K-3495 9
Description Replaced Qty. Notes Kits/Assys Where 3 430094 SLIDING CLUTCH K-3495 4 A-754 SYNCHRONIZER ASSEMBLY A - 4937 A - 5876 LO RANGE K-349,K-3495 5 43076 AUXILIARY MAINSHAFT 6 43043 WASHER K-97 7 K-33 YOKE BAR KIT 430780,430383 8 5575506 PIN NOT REQUIRED FOR 430383 YOKE BAR 9 430080 SNAP RING K-93,K-38,K- 39,K-330,K- 33,K-339,S- 846,S-847 0 K-330 SHIFT YOKE KIT 43079 556859 NO LONGER AVAILABLE NOT REQUIRED FOR 430383 YOKE BAR 43043 REDUCTION GEAR 430409 3 898 SPACER K-97 4 5556503- BOX BEARING 5556503 K-94,K-33 5 K-4 HEX FLANGE CRIMPED NUT KIT 4303,430650 6 5505543 YOKE-70 HALF ROUND 6 5505544 YOKE-70 FULL ROUND 6 5505545 YOKE-760 HALF ROUND 6 5505546 YOKE-760 FULL ROUND 6 5505547 YOKE-80 HALF ROUND 6 5505548 YOKE-80 FULL ROUND 30
Group: MAINSHAFT ASSY 3 8 8 8 0 8 9 8 7 7 8 6 5 4 3 037-9-94 C MAINSHAFT ASSY Description Replaced Qty. Notes Kits/Assys Where 430467 MAINSHAFT 43038 43036 KEY K-97 3 43084 SNAP RING K-97 4 4303 SPACER K-97 5 43059 WASHER K-97 6 4303033 REVERSE GEAR- MAINSHAFT 43036 7 43065 SLIDING CLUTCH 8 43058 WASHER 6 K-97 3
Description Replaced Qty. Notes Kits/Assys Where 9 4303880 ST GEAR-MAINSHAFT 4303879 0 4304 ND GEAR-MAINSHAFT 430405 43059 3RD GEAR-MAINSHAFT 430403 4304007 OD GEAR-MAINSHAFT 4304005 4304006 K-349 3 430309 NLA-ORDER K-349 FOR UNITS BUILT PRIOR TO 3--99 3 430404 SLIDING CLUTCH K-349 3
Group: MISC. THRU-SHAFT PTO Sub-Group: REAR HOUSING ASSY 3 7 8 4 5 4 6 7 044A-0/95 Thru Sh PTO MISC. THRU-SHAFT PTO REAR HOUSING ASSY Description Replaced Qty. Notes Kits/Assys Where 43048 GASKET 3 K-340 REAR HSG REPL KIT 430534 3 S-69 REAR HOUSING ASSY 4303778 4 073 EXPANSION PLUG 6 X-8-08M SCREW X 8L 0M 6 0MM X.5 X MM 6 X-8L- 0M CAPSCREW & WASHER 6 M0 X.5 7 K-357 LIFTING EYE KIT A - 6409 8 K-3507 PLUG RETAINING KIT 430383,43058,43059 9 085 LIFTING EYE 705 0 X-8-003M CAPSCREW M0 X.5 X 5MM 33
MISCELLANEOUS Description Replaced Qty. Notes Kits/Assys Where 0400 SHIFT DIAGRAM LABEL 930 703 SILICONE LUBE 8 OZ (36.59 CC)-FLEET SIZE 704 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) K-3475,K-3476,K- 3507 705 SEALANT CC (SINGLE APPLICATION SIZE) K-3476 706 SILICONE LUBE 4 CC (SINGLE APPLICATION SIZE) K-48,K-49,K- 93,K-978 34
Group: OIL COOLER Oil Return 7 6 3 7 Oil Outlet 3 6 4 5 8 9 *3 3 6 7 *6 *6 6 7 0 *4 *5 056-9-94 Cooler C *Adding Oil Filter and parts as shown is optional. OIL COOLER Description Replaced Qty. Notes Kits/Assys Where 805 OIL COOLER K-956,K-3476 944 HOSE 5 FEET K-956,K-3476 3 X-8-535 CAPSCREW 5/6"-6X-/" 4 X-3-506 LOCKWASHER 5/6" 5 8 BRACKET 4 K-956,K-3476 6 949 CONNECTOR 6 K-956,K-3476,S- 404 7 945 SWIVEL 4 K-956,K-3476 8 X-0-50 WASHER 5/6" 9 809 PLUG-RUBBER MOUNT K-956,K-3476 35
Description Replaced Qty. Notes Kits/Assys Where 0 790 STRAP 8 K-956,K-3476 943 CLAMP 5 K-956,K-3476 80 NUT K-956,K-3476 3 94 ELBOW 4 K-956 4 S-404 OIL FILTER 738 5 737 FILTER ELEMENT S-404 36
Group: REVERSE IDLER 5 6 7 4 3 0 Old Design 5 6 7 9 4 3 0 Old Design 5 6 8 8 3 4 Latest Design 380--95 REVERSE IDLER Description Replaced Qty. Notes Kits/Assys Where K-350 IDLER SHAFT KIT 4306,4303503 483 WASHER 3 4304 WASHER K-350 4 487 BEARING 430500 K-94,K-33 5 43037 REVERSE IDLER GEAR 6 43098 WASHER 48 K-350,S-347,S- 706 37
Description Replaced Qty. Notes Kits/Assys Where 7 K-350 IDLER SHAFT KIT 4306,4303503 8 4303336 RETAINING RING 4 K-350 9 4303336 RETAINING RING K-350 0 48 NO LONGER AVAILABLE X-8-600M CAPSCREW M6 X X 30MM 43055 REVERSE IDLER SHAFT K-350 38
Group: ROADRANGER VALVE 999 Old Design 3 5 4 5 P 6 S Valve Repair Kit * 7 7 * See: Appendix / Air Line Tubing * 7 7 * 3 P S 009--97 RRV C *For Connector component information see Appendix. 39
ROADRANGER VALVE Description Replaced Qty. Notes Kits/Assys Where 558600 MEDALLION, LOGO (LATEST DESIGN) FULLER LOGO ONLY A-6909 558606 SHIFT DIAGRAM MEDALLION K-9 MASTER VALVE REPAIR KIT FR/FRF/FRO/FROF S-543 FOR A-6909 & A-500 VALVES 3 0495 LEVER A-6909 4 0 COVER A-6909 5 X-8-3 SCREW X 8 0 8-3X3/8" 6 X-9-80 NUT /"-3 7 84003 CONNECTOR ASSY 8503 4 5/3"TUBE-/6"NPTF 7 84005 CONNECTOR ASSY 4 "PUSH-TO-CONNECT" 5/3"TUBE- /6"NPTF K-345 840 UNION ASSY 5/3" TUBING 8403 UNION ASSY "PUSH-TO-CONNECT" 5/3" TUBING 800 SHEATHING (50 FT ROLL) 5/3" - BLACK 50' 3 357 -O- RING CLAMP 999 A-6909 ROADRANGER VALVE ASSY 999 S-543 ROADRANGER VALVE ASSY A - 500,A - 530 STANDARD-W/LOGO A - 5043 FR/FRF/FRO/FROF-W/MEDALLION 40
Group: SHIFT BAR HOUSING (FRO) 30 8 37 38 34 33 3 3 36 35 39 9 3 4 40 7 6 5 See #3 4 5 999 9 4 5 3 * 0 6 3 4 0 9 7 6 7 8 9 Old Design * Optional Design 06-9-94 STD C 4
SHIFT BAR HOUSING (FRO) Description Replaced Qty. Notes Kits/Assys Where K-475 HOUSING UPDATE KIT (FRO) 43050,S - 394,K- 347 HOUSING ONLY - ITEM #3 INCLUDED S-84 SHIFT BAR HOUSING (FRO) 4304435 430508 HOUSING ONLY - NOTE: REQUIRES PURCHASE OF K-396 IF ITEM #3 IS 43055 K-475 43073 PIN AFTER S/N 509 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CAHACTER S-844,S-845,S- 846,S-847 4303767 PIN PRIOR TO S/N 509 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 3 5568504 -O- RING TO BE USED WITH SWITCH ONLY 4 430748 REVERSE SWITCH 5 4304 PLUG M4 X HEX S-84,S-843,S- 844,S-845,S- 846,S-847 6 49 -O- RING TO BE USED WITH PLUG ONLY S-84,S-843,S- 844,S-845,S- 846,S-847 7 43056 GASKET K-9,K-3883,S- 84,S-843,S- 844,S-845,S- 846,S-847 9 43075 OIL TROUGH S-844,S-845,S- 846,S-847 0 X-8-080M CAPSCREW M8 X.5 X MM 430438 PLUNGER 4306 K-97,S-844,S- 845,S-846,S-847 43034 SPRING STANDARD K-97,S-844,S- 845,S-846,S-847 3 430335 SPRING S-845,S-847 4 X-8-03M SCREW M0 X.5 X 0MM 5 4303038 SHIFT BLOCK S-844,S-845 6 43068 SHIFT YOKE REVERSE/ST S-844,S-845,S- 846,S-847 7 4303037 SHIFT SHAFT CAN BE USED WITH EITHER 430508 OR 4304435 SHIFT BAR HOUSING 8 4304604 KEY 43058 SHIFT K-97,K-349 9 43059 INTERLOCK KEY DETENT S-844,S-845,S- 846,S-847 0 43066 SHIFT YOKE ND/3RD S-844,S-845,S- 4
Description Replaced Qty. Notes Kits/Assys Where 846,S-847 43074 SHIFT BLOCK USE W/43050 HOUSING 4304464 SHIFT BLOCK USE W/4304435 HOUSING K-475,K-476,S- 844,S-845,S- 846,S-847 43070 SHIFT YOKE 4TH/5TH - USE W/43050 HOUSING 4304438 SHIFT YOKE 4TH/5TH - USE W/4304435 HOUSING K-475,K-476,S- 844,S-845,S- 846,S-847 3 K-396 SHIFT BAR REPLACEMENT KIT 43055 K-475,K-476 4 430070 SNAP RING K-304,K-475,K- 476,S-844,S- 845,S-846,S-847 5 43057 ACTUATOR USE W/43050 HOUSING 5 43035 ACTUATOR USE W/4304435 HOUSING K-475,K-476,S- 844,S-845,S- 846,S-847 6 43083 SNAP RING K-97,S-844,S- 845,S-846,S-847 7 4307 BIAS PLATE K-97,S-844,S- 845,S-846,S-847 8 X--404 PIPE PLUG /4" NPT 8 X--603 PIPE PLUG 3/8" NPT 9 4305 PIN USE W/43050 HOUSING 9 K-304 ACTUATOR PIN KIT 430387 USE W/4304435 HOUSING 30 430857 BREATHER 3/8" 30 430460 BREATHER 3605 /4" K-3476,S-84,S- 843,S-844,S- 845,S-846,S-847 3 43033 BIAS PLUNGER K-97,S-844,S- 845,S-846,S-847 3 43038 SPRING OUTER K-97,S-844,S- 845,S-846,S-847 33 43039 SPRING INNER K-97,S-844,S- 845,S-846,S-847 34 X--08 PIPE PLUG /8" NPT 35 43053 PIN S-844,S-845,S- 846,S-847 36 556850 -O- RING USE WITH SWITCH OR PLUG S-84,S-843,S- 844,S-845,S- 43
Description Replaced Qty. Notes Kits/Assys Where 846,S-847 37 430749 NEUTRAL SWITCH 38 43043 PLUG M6 X.5 HEX S-84,S-843,S- 844,S-845,S- 846,S-847 39 X-8C- 036M CAPSCREW X-8-005M 6 M0 X.5 X 38MM K-3883 40 X--603 PIPE PLUG 3/8" NPT 4 4305078 SHIFT SHAFT CAN ONLY BE USED WITH 430508 SHIFT BAR HOUSING S-844,S-845,S- 846,S-847 999 S-844 SHIFT BAR HSG ASSY (FRO) 999 S-845 SHIFT BAR HSG ASSY (FRO) 43050,4304435,430508,S - 39 43050,4304435,430508,S - 695 COMPLETE - INCLUDES RANGE CYLINDER ASSY COMPLETE - INCLUDES RANGE CYLINDER ASSY AND OPTIONAL DETENT SPRING DESIGN DETENT SPRING. IT IS USED TO INCREASE SHIFTER DETENT FORCE. 44
45
46