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Transcription:

Parts Manual Mfg. No: 1434-2 580.768342, 2,400 PSI Craftsman Copyright Briggs and Stratton. All Rights reserved 19-Jan-2018

Model Components Table Of Contents Page Air Cleaner........................................................................................... 4 Camshaft Pulley...................................................................................... 6 Carburetor........................................................................................... 8 Control.............................................................................................. 10 Crankshaft........................................................................................... 12 Cylinder Barrel....................................................................................... 14 Fan Cover............................................................................................ 16 Main Unit............................................................................................ 18 Muffler............................................................................................... 20 Oil Pan.............................................................................................. 22 Piston-Connecting Rod................................................................................ 24 Pump................................................................................................ 26 Recoil............................................................................................... 30 Torque Specification Chart............................................................................. 32 Copyright Briggs and Stratton. All Rights reserved 3 19-Jan-2018

Air Cleaner Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 1434-2 Copyright Briggs and Stratton. All Rights reserved 4 19-Jan-2018

Air Cleaner REF NO PART NO QTY DESCRIPTION 1 15721ZM0000 1 TUBE, BREATHER 2 17211ZL8000 1 ELEMENT, AIR CLEANER 3 17220ZM0000 1 CASE ASSY., AIR CLEANER 5 17228ZM0000 1 GASKET, AIR CLEANER 6 17231ZM0000 1 COVER, AIR CLEANER 7 90003ZM0000 2 BOLT, FLANGE (6X86) (CT200) 8 957010601408 1 BOLT, FLANGE (6X14) Copyright Briggs and Stratton. All Rights reserved 5 19-Jan-2018

Camshaft Pulley Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 1434-2 Copyright Briggs and Stratton. All Rights reserved 6 19-Jan-2018

Camshaft Pulley REF NO PART NO QTY DESCRIPTION 1 14320ZL8000 1 PULLEY COMP., CAMSHAFT 2 14324ZL8000 1 SHAFT, CAM PULLEY 3 14400ZL8003 1 BELT, TIMING (84HU7 G-200) 4 14431ZL8000 1 ARM, IN. VALVE ROCKER 5 14441ZL8000 1 ARM, EX. VALVE ROCKER 6 14461ZL8000 2 SHAFT, ROCKER ARM 7 14711ZL8000 1 VALVE, IN. 8 14721ZL8000 1 VALVE, EX. 9 14751ZL8000 2 SPRING, VALVE 10 14771ZE1000 2 RETAINER, IN. VALVE SPRING 11 90012333000 2 SCREW, TAPPET ADJ. 12 90206001000 2 NUT, TAPPET ADJ. 13 91301ZM0V31 1 O-RING (6.8X1.9) Copyright Briggs and Stratton. All Rights reserved 7 19-Jan-2018

Carburetor Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 1434-2 Copyright Briggs and Stratton. All Rights reserved 8 19-Jan-2018

Carburetor REF NO PART NO QTY DESCRIPTION 1 16010883015 1 GASKET SET 2 16013ZL1003 1 FLOAT SET 3 16015887782 1 CHAMBER SET, FLOAT 4 16016ZG0W00 1 SCREW SET 5 16028ZE0005 1 SCREW SET B. 6 16029ZG0901 1 SCREW SET 7 16100ZM1803 1 CARB. ASSY (BB64B C) 8 16155ZM0003 1 VALVE, FLOAT 9 16166ZM1003 1 NOZZLE, MAIN 10 16211ZL8000 1 INSULATOR, CARBURETOR 11 16212ZL8000 1 GASKET, INSULATOR 12 16221883800 2 CARBURETOR 13 16228ZL8000 1 GASKET, CARB (CHOKE SIDE) 14 19650ZM0000 1 GUIDE COMP., AIR 15 93500050060H 1 SCREW, PAN (5X6) 93500050061H 1 SCREW, PAN (5X6) 16 991011240550 1 JET, MAIN (#55) 991011240580 1 JET, MAIN (#58) 991011240600 1 JET, MAIN (#60) 991011240620 1 JET, MAIN (#62) 17 16024ZE1811 1 SCREW SET, DRAIN Copyright Briggs and Stratton. All Rights reserved 9 19-Jan-2018

Control Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 1434-2 Copyright Briggs and Stratton. All Rights reserved 10 19-Jan-2018

Control REF NO PART NO QTY DESCRIPTION 1 16551ZM0000 1 ARM, GOVERNOR 2 16555ZM0000 1 ROD, GOVERNOR 3 16561ZM0000 1 SPRING, GOVERNOR 4 16562ZM0000 1 SPRING, THROTTLE RETURN 5 16576ZE7300 1 SPRING, LEVER 6 16576891000 1 HOLDER, CABLE 7 16580ZM0020 1 BASE COMP., 8 16674ZM0000 1 ROD, CHOKE 9 90015ZE5010 1 BOLT, GOVERNOR ARM 10 90016ZM0000 1 BOLT, FLANGE (6X45) (CT200) 11 93500050160A 1 SCREW, PAN (5X16) 12 9405006000 1 NUT. FLANGE (6MM) Copyright Briggs and Stratton. All Rights reserved 11 19-Jan-2018

Crankshaft Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 1434-2 Copyright Briggs and Stratton. All Rights reserved 12 19-Jan-2018

Crankshaft REF NO PART NO QTY DESCRIPTION 2 13310ZM0600 1 CRANKSHAFT COMP. 5 90402ZL8000 1 WASHER, THRUST Copyright Briggs and Stratton. All Rights reserved 13 19-Jan-2018

Cylinder Barrel Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 1434-2 Copyright Briggs and Stratton. All Rights reserved 14 19-Jan-2018

Cylinder Barrel REF NO PART NO QTY DESCRIPTION 1 12000ZL8405 1 CYLINDER ASSY. 2 12216ZE5300 1 CLIP, VALVE GUIDE 3 12311ZL8000 1 COVER, HEAD 4 12355ZL8000 1 COVER COMP., BREATHER 5 90013883000 4 BOLT, FLANGE (6X12) 6 90014952000 1 BOLT, FLANGE (6X14) 7 91201ZL8003 1 OIL SEAL (25.4X62X6) 8 9807956846 1 SPARK PLUG (BPR6ES) (NGK) Copyright Briggs and Stratton. All Rights reserved 15 19-Jan-2018

Fan Cover Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 1434-2 Copyright Briggs and Stratton. All Rights reserved 16 19-Jan-2018

Fan Cover REF NO PART NO QTY DESCRIPTION 1 16854ZH8000 1 RUBBER, SUPPORTER (107MM) 2 16950ZG9M02 1 PETCOCK ASSY. (MAN) 3 16956ZM0000 1 BRACKET, PETCOCK 4 17620ZL8003 1 CAP ASSY., FUEL TANK 5 17702ZM0000 1 TUBE, FUEL 6 19610ZM0010ZA 1 COVER COMP., FAN "NH1" 8 33609GK4620 1 COLLAR, FR. TURN SIGNAL 9 90043ZL8000 3 BOLT, STUD 10 938910501008 1 SCREW-WASHER (5X10) 11 950015500840M 1 BULK HOSE, FUEL (5.5X8000) (5.5X150) B 12 9500202080 1 CLIP, TUBE (138) 13 9500202100 2 CLIP, TUBE (1310) 14 9500250000 1 CLIP, TUBE (C9) Copyright Briggs and Stratton. All Rights reserved 17 19-Jan-2018

Main Unit Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 1434-2 Copyright Briggs and Stratton. All Rights reserved 18 19-Jan-2018

Main Unit REF NO PART NO QTY DESCRIPTION 1 UNKNOWN 2 B1932 1 DECAL, Instructions 3 96307 1 DECAL, 1-800 Number 4 EB5654 1 BASE, Polo Grn Powder Coated 5 50190 2 WASHER,.34 X 1 6 B5671 1 DECAL, 2400 PSI 7 30809 1 GROMMET, Rubber 8 B1631B 1 BILLBOARD 9 B4966 2 TIRE, 10" 10 75402C 2 PUSHNUT, 5/8" 11 52858 2 NUT, M8 Locking Flange 12 27007 2 MOUNT, Vibration 13 39288 2 HHCS, M8-1.25 x 55 14 187198 3 STUD, Double Ended 15 B1880 3 NUT, with Washer 16 A1040B 1 HOSE, Chemical 17 A1041 1 FILTER, Chemical Hose 18 B2218 1 SEAL, Engine Donut 19 31669 2 CARRIAGE BOLT, 1/4" - 20 x 1-3/4" 20 48031G 1 CLAMP, Hose 3/8" 21 1 ASSY., Pump -(For replacement, order 209940GS) 21 209940GS 1 REPLACEMENT PUMP ASSEMBLY 23 21761 1 NOZZLE, Replacement 24 B4224 1 SCREEN, Gun Inlet 25 EB5653 1 HANDLE, Polo Gm Powder Coated 26 B1779 2 COVER, Hinge 27 B2347 2 CAP, End 28 97837 1 O-RING, Hi Pressure Trns 29 B2071 2 NUT, 1/4-20 Locking Flange 30 46476 2 CAP, Plug 31 B2516 3 CAP, Vinyl 32 21424 1 CONNECTOR, Garden Hose 34 B5642 1 HOSE, 1/4" x 25' 35 97566 1 TAG, Nozzle Instructions 36 B3335 1 WAND, Adjustable Nozzle 37 B3263A 1 GUN, High Pressure 38 B5830 1 KIT, Maintenance 39 B3708 1 KIT, Nozzle, Cleaning 40 B5659 1 MANUAL 41 AB3061B 1 OIL, Engine 42 B4992 1 REEL, Hose 43 B2427B 1 CLIP, Holder 44 B2153 1 SELF DRILL, 12-14 x 7/8" 45 95518 1 QUICK DISCONNECT 46 186317 1 KIT, Hardware Hose Reel 47 186318 1 REEL, Hose without Hardware 48 67989 3 NUT, M8 Serrated Flange 900 ~NSP 1 ENGINE, Honda 5.5 H.P. Copyright Briggs and Stratton. All Rights reserved 19 19-Jan-2018

Muffler Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 1434-2 Copyright Briggs and Stratton. All Rights reserved 20 19-Jan-2018

Muffler REF NO PART NO QTY DESCRIPTION 1 18310ZM0000 1 MUFFLER COMP. 2 18321ZL8000 1 PROTECTOR, MUFFLER 3 90004ZL8000 2 BOLT, FLANGE (6X79) (CT200) 4 90013883000 3 BOLT, FLANGE (6X12) (CT200) 5 18381ZL8305 1 GASKET, MUFFLER Copyright Briggs and Stratton. All Rights reserved 21 19-Jan-2018

Oil Pan Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 1434-2 Copyright Briggs and Stratton. All Rights reserved 22 19-Jan-2018

Oil Pan REF NO PART NO QTY DESCRIPTION 1 11300ZM0810 1 PAN ASSY., OIL 2 15625ZE1003 1 GASKET, OIL FILLER CAP 4 16508ZM0000 1 SHAFT COMP., GOVERNOR HOLDER 5 16510ZM0000 1 GOVERNOR ASSY. 6 16511ZL8000 2 WEIGHT, GOVERNOR 7 16512ZM0000 1 HOLDER, GOV. WEIGHT 8 16513ZE1000 2 PIN, GOVERNOR WEIGHT 9 16531ZE1000 1 SLIDER, GOVERNOR 10 16541ZM0000 1 SHAFT, GOVERNOR ARM 11 90014952000 1 BOLT, FLANGE (6X14) 12 90121952000 8 BOLT, FLANGE (6X25) 13 90451ZE1000 1 WASHER, THRUST (6MM) 14 90602ZE1000 1 CLIP, GOV. HOLDER 15 91202ZL8003 1 OIL SEAL (28X41.25X6) 16 9410106800 1 WASHER, PLAIN (6MM) 17 9425108000 1 PIN, LOCK (8MM) 18 9430108200 2 PIN, DOWEL (8X20) 19 15650ZM0003 1 GAUGE ASSY., OIL LEVEL Copyright Briggs and Stratton. All Rights reserved 23 19-Jan-2018

Piston-Connecting Rod Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 1434-2 Copyright Briggs and Stratton. All Rights reserved 24 19-Jan-2018

Piston-Connecting Rod REF NO PART NO QTY DESCRIPTION 1 13101ZL8000 1 PISTON 2 13111ZE0000 1 PIN, PISTON 3 13200ZL8000 1 ROD ASSY., CONNECTING 4 90001ZE1000 2 BOLT, CONNECTING ROD 5 90551ZE0000 2 CLIP, PISTON PIN (13MM) 6 13010ZL8003 1 RING SET, PISTON (RIKEN) Copyright Briggs and Stratton. All Rights reserved 25 19-Jan-2018

Pump Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 1434-2 Copyright Briggs and Stratton. All Rights reserved 26 19-Jan-2018

Pump REF NO PART NO QTY DESCRIPTION 1 B2218 1 O-RING, Engine Seal 2 97962 3 SHCS, M6-1 x 25 3 96795 3 SLEEVE, Grommet Spacer 4 21429 6 BUSHING, Rubber Mount 5 97835 1 O-RING, Housing Seal 6 21783 1 THERMAL RELIEF, GPW-EG 7 93680 3 SEAL, Oil Piston 8 97831 3 SPACER, Pilot 9 B2702 1 HOUSING, Piston 10 B5003 1 ADAPTER, Engine 11 B5710 1 VALVE, 1/8 npt 1/5 PSI 12 97841 3 CAP, Outlet Check Valve 13 40946 4 SHCS, M6-1.0 x 35 14 185710 0 KIT, AXIAL CAM -Service kits include all parts shown within the box. Certain parts may only be available as components of a kit. 1 1 O-RING, Engine Seal 2 3 SHCS, M6-1 x 25 5 1 O-RING, Housing Seal 15 1 WASHER, Brg. 36 x 65 x 6Thk 16 2 ASSY., Brg. Cage 45 x 65 17 3 WASHER, Brg. 45 x 65 x 1 18 1 CAM, Axial 5.6 7/8"SAE 19 185287 0 KIT, CHEM INJECT -Service kits include all parts shown within the box. Certain parts may only be available as components of a kit. 20 1 FITTING, Chem Inject 21 1 BALL, Chem Inject 22 1 SPRING, Chem Inject 23 1 O-RING, Venturi & Seat, Black 24 1 VENTURI, Chem Inject 30 1 O-RING, Venturi, Yellow 25 185711 0 KIT, UNLOADER 2300 -Service kits include all parts shown within the box. Certain parts may only be available as components of a kit. 23 1 O-RING, Venturi & Seat, Black 26 1 CAP, Unloader 27 1 O-RING, Unloader Cap 28 1 SPRING, Unloader 29 1 PISTON, Unloader 31 1 SEAT, Unloader 33 185712 0 KIT, CHECK VALVES -Service kits include all parts shown within the box. Certain parts may only be available as components of a kit. 13 4 SHCS, M6-1.0 x 35 34 3 O-RING, Check Valve 35 6 ASSY., Check Valve 47 3 O-RING, Check Valve, White 36 185531 0 KIT, HEAD BRASS EG -Service kits include all parts shown within the box. Certain parts may only be available as components of a kit. 13 4 SHCS, M6-1.0 x 35 37 1 HEAD, Pump 38 1 PLUG, 1/8-28 Copyright Briggs and Stratton. All Rights reserved 27 19-Jan-2018

Pump Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 1434-2 Copyright Briggs and Stratton. All Rights reserved 28 19-Jan-2018

Pump REF NO PART NO QTY DESCRIPTION 48 4 WASHER, M6 Flat 39 185713 0 KIT, PISTON & SPRING -Service kits include all parts shown within the box. Certain parts may only be available as components of a kit. 1 1 O-RING, Engine Seal 2 3 SHCS, M6-1 x 25 5 1 O-RING, Housing Seal 40 3 RETAINER, Piston Spring 41 3 PISTON, Dia. 15 x 65 42 3 SPRING, Piston Return 43 185714 0 KIT, O-RING/SEAL 2300 -Service kits include all parts shown within the box. Certain parts may only be available as components of a kit. 1 1 O-RING, Engine Seal 2 3 SHCS, M6-1 x 25 5 1 O-RING, Housing Seal 7 3 SEAL, Oil Piston 13 4 SHCS, M6-1.0 x 35 23 2 O-RING, Venturi & Seat, Black 27 1 O-RING, Unloader Cap 30 1 O-RING, Venturi, Yellow 34 3 O-RING, Check Valve 44 3 SEAL, Double-Lip 45 1 O-RING, High Pressure Transfer 46 3 O-RING, Outlet CV Cap 47 3 O-RING, Check Valve, White Copyright Briggs and Stratton. All Rights reserved 29 19-Jan-2018

Recoil Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 1434-2 Copyright Briggs and Stratton. All Rights reserved 30 19-Jan-2018

Recoil REF NO PART NO QTY DESCRIPTION 1 28400ZM0632ZA 1 STARTER ASSY., RECOIL "NH1" 2 28461ZL8003 1 KNOB, RECOIL STARTER 3 28462ZL8631 1 ROPE, RECOIL STARTER 4 90303MR1000 3 NUT, FLANGE (6MM) Copyright Briggs and Stratton. All Rights reserved 31 19-Jan-2018

Hardware Identification & Torque Specifications Torque Specification Chart FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%) Property Class 5.6 Class 5.6 8.8 10.9 12.9 Class 8.8 Class 10.9 Class 12.9 Size Of in/lbs in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. M3 5.88.56 13.44 1.28 19.2 1.80 22.92 2.15 M4 13.44 1.28 30.72 2.90 43.44 4.10 52.56 4.95 M5 26.4 2.50 60.96 5.75 5.97 8.10 7.15 9.7 M6 44.64 4.3 7.3 9.9 10.3 14 12.1 16.5 M7 5.2 7.1 12.1 16.5 16.9 23 19.9 27 M8 7.7 10.5 17.7 24 25 34 29 40 M10 15 21 35 48 50 67 59 81 M12 26 36 61 83 86.2 117 103 140 M14 42 58 101 132 136 185 162 220 M16 64 88 147 200 210 285 250 340 M18 89 121 202 275 287 390 346 470 M20 126 171 290 390 405 550 486 660 M22 169 230 390 530 559 745 656 890 M24 217 295 497 375 708 960 840 1140 M27 320 435 733 995 1032 1400 1239 1680 M30 435 590 995 1350 1401 1900 1681 2280 M33 590 800 1349 1830 1902 2580 2278 3090 M36 759 1030 1740 2360 2441 3310 2935 3980 M39 988 1340 2249 3050 3163 4290 3798 5150 The guides and ruler furnished below are designed to help you select the appropriate hardware. 0 10 20 0 Inside Diameter (in) Nut, 1/2-16 1/4 1/2 3/4 1 30 40 1/4 1/2 3/4 50 60 Thread Diameter (mm) Body Diameter 2 Screw, 1/2-16 x 2 1/4 1/2 3/4 70 80 3 Body Diameter Nut, M8 Screw, M8-1.25 x 25 Thread Diameter (mm) Threads per inch Body Length Distance between threads (mm) Threads per inch 90 100 1/4 1/2 3/4 Body Length (mm) Body Length (in) 4 Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Hardware Grade No Marks SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.9 10-24 27 3.1 43 4.9 60 6.8 10-32 31 3.5 49 5.5 68 7.7 1/4-20 66 7.6 8 10.9 12 16.3 1/4-28 76 8.6 10 13.6 14 19.0 5/16-18 11 15.0 17 23.1 25 34.0 5/16-24 12 16.3 19 25.8 29 34.0 3/8-16 20 27.2 30 40.8 45 61.2 3/8-24 23 31.3 35 47.6 50 68.0 7/16-14 30 40.8 50 68.0 70 95.2 7/16-20 35 47.6 55 74.8 80 108.8 1/2-13 50 68.0 75 102.0 110 149.6 1/2-20 55 74.8 90 122.4 120 163.2 9/16-12 65 88.4 110 149.6 150 204.0 9/16-18 75 102.0 120 163.2 170 231.2 5/8-11 90 122.4 150 204.0 220 299.2 5/8-18 100 136 180 244.8 240 326.4 3/4-10 160 217.6 260 353.6 386 525.0 3/4-16 180 244.8 300 408.0 420 571.2 7/8-9 140 190.4 400 544.0 600 816.0 7/8-14 155 210.8 440 598.4 660 897.6 1-8 220 299.2 580 788.8 900 1,244.0 1-12 240 326.4 640 870.4 1,000 1,360.0 NOTES 1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 135% of grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque values must meet this specification. Common Hardware Types Hex Head Capscrew Washer Standard Hardware Sizing When a washer or nut is identified as 1/2 (M8), this is the Nominal size, meaning the inside diameter is 1/2 inch (8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads). Carriage Bolt Wrench & Fastener Size Guide Lockwasher Hex Nut When bolt or capscrew is identified as 1/2-16 x 2 (M8-1.25 x 50), this means the Nominal size, or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the threads per inch, (distance between threads). The final number is the body length of the bolt or screw, 2 inches (50mm). 1/4 Bolt or Nut Wrench 7/16 M6 Bolt or Nut Wrench 10mm 5/16 Bolt or Nut Wrench 1/2 M8 Bolt or Nut Wrench 13mm 3/8 Bolt or Nut Wrench 9/16 M10 Bolt or Nut Wrench 17mm 7/16 Bolt or Nut Wrench (Bolt) 5/8 Wrench (Nut) 11/16 M12 Bolt or Nut Wrench 19mm 1/2 Bolt or Nut Wrench 3/4 M14 Bolt or Nut Wrench 22 mm

Copyright Briggs and Stratton. All Rights reserved 19-Jan-2018