POLYMER LI-ION BATTERY PRODUCT SPECIFICATIONS Model: XK604586-2S Capacity: 2500mAh Date: June20 th, 2008 Customer Approval Comment: (Please return one copy with your approval signature) Customer s Signature: Approved Checked Draft 张德望 Dewang Zhang 尹振华 Zhenhua Yin 张桂华 Guihua Zhang Date: Date: Date:
Datasheet: XK604586 1.Scope: This document describes the product specifications of rechargeable lithium ion polymer battery produced by XKTD. 2. P/N: XK604586-2S 3. Parameters Index: 3.1 Parameters: No. Item Spec Remark 1 Charge Voltage Max. 8.4V 2 Nominal Voltage 7.4V Cell voltage between 7.2V ~7.8V before shipping 3 Nominal Capacity 2500mAh@0.2CDischarge 4 Cycle Life 300 Times 5 Self-discharge Residual Capacity>90% 6 Impedance Max: 220mΩ 7 Charge Current Max. 1C 8 Discharge Current Max. 1C 9 Discharge Cut-off Voltage 5. 5V 10 Operating Temperature Charge: 0 ~ +45 Discharge: -10 ~ +60 11 Storage Temperature -20 ~ +45 12 Weight Appr.102g 13 Pack Dimension 14 PCM XK2S T: 12.5mm Max W: 46mm Max L: 90mm Max Note: if the battery is in series, the internal resistance of PTC will change according to the temperature. Nominal capacity refers to the capacity of 0.2C discharge with 5.5V cut-off voltage, after charging with standard method. One cycle refer to one charge period and then one discharge period. Test condition: Charge: 0.2C to 8.4V Discharge: 0.2C to 5.5V The cycle life is the cycle times when the discharge capacity is about 80% of the rated capacity. After standard charging, storied at 25 C±0.5 C for 30 days, then measure the capacity as item 4. After standard charging, measure the internal resistance with AC1KHz Cells must be storied at 7.2V-7.8V. During long period storage, cells should be maintained every 90 days. The method is to do a charge-discharge cycle with standard method, then charge to 7.4 7.8V. Measured with weighting 300gf at 25 ± 0.5 Not including Tabs 4. Performance Testing and Inspection 4.1 Standard Testing Environment Unless otherwise noticed, the testing should be done within month time from delivery, and the charging-recharging time should be less than 5 times. The testing conditions are as follows: Ambient Temperature: 25 ± 0.5 Ambient Humidity: 65 ± 20% 4.2 The Requirement of Measurements and Instrumentations (1) The measurements and instrumentations should be approved by qualified institute. (2) The accuracy of the size instrument is not more than 0.01mm. (3) The accuracy of multimeter is not less than 0.5% while measure the voltage, the internal resistance mustn t less than 10KΩ. (4) The principal of the internal resistance is 1KHz LCR, the accuracy is 0.2%. (5) The internal resistance is changeable; it varies according to the temperature and the charging mode. And it is relevant to the PTC and the length and the Capacity of the drawing line. (6) The current accuracy of the battery test system is more than ±0.1%, is obarically accuracy is ±0.5%, timer accuracy is less than ±0.1%. (7) The accuracy of the temperature meter is less than ±0.5. Copyright Reserved @ 2007 Shenzhen Xingke Professional Li-ion Battery Co., Ltd. Page 2 of 2
4.3 Visual Inspection Any visual inspection defects will affect the electronic characteristics, such as leakage, flaw, are not inexistence. 4.4 Charge/Discharge Methods and Test Conditions NO. Item Testing Condition and Method 1 Charging Current 2 Standard Charging Quick CC: 1C Standard CC: 0.2C Constant Voltage Charging at 8.4V to cut-off current 0.01C Constant Current Charging at 0.2C to8.4v. 3 Quick Charging Constant Voltage Charging at 8.4V to cut-off current 0.01C 4 Standard Discharge Constant discharge at 1C to cut-off voltage of5.5v. 5 Charging Time Standard charging time: 6 hours Quick charging time: 2 hours Standard charging: 0~ 45 45~85% RH 6 Temperature &Humidity Quick charging: 10 ~ 45 45~85%RH Standard discharging: -10 ~ 60 45~85% RH 7 Open Voltage 7.2~7.8V (Before shipping) Notes: The maximum charging voltage should not be more than 8.4V, and the PCM voltage designed on PCB board should not more then 9V. 4.5 Mechanical Characteristics NO. Item Testing Condition and Method Standard 1 Vibration Testing After standard charging, fixed the cell to vibration table and subjected to vibration cycling that the frequency is to be varied at the rate of 1Hz per minutes between 10Hz and 55Hz, the excursion of the vibration is 0.38mm. The cell shall be vibrated for 30 minutes fro three axis of XYZ axes. No leakage. Left Capacity 90%, after 3 hours. 2 Fall Down Testing Drop the cell from 1meter height onto the concrete ground twice. No explore, no fire and no leakage 4.6 Safety Testing NO. Item Testing Condition and Method Standard 1 Over-charge Charge is conducted for 8 hours while the invariable voltage is 9V. No deformation and leakage 2 Short-circuit The charged battery is short-circuited for 1 hour at 100 mω. No explode or fire 3 Heat Shock 4 Humidity and Heat Put the battery into the heat box, the temperature is rising to 120±2 at the rate of (5±2 )/min and maintain for 10 minutes. Then cool down to room temperature at the rate of 5±2/min. Put the charged battery into box for 48 hours, the temperature is 40±2 and the relative humidity is 90%~95%. No explode or fire No smoke or explode 4.7 Temperature Testing NO. Item Testing Condition and Method Standard 1 High Temperature 2 Low Temperature Put the charged battery into the high temperature box for 2 hours at 55±2. And discharge the battery at 0.5C current until the voltage is 5.5V. Put the charged battery into the low temperature box for 16 hours to 24 hours at -10±2. And then discharge the battery at 0.1C until the voltage is 5.5V Discharge 90 percent of the original capacity. Discharge more than45percent of the original capacity. Copyright Reserved @ 2007 Shenzhen Xingke Professional Li-ion Battery Co., Ltd. Page 3 of 3
4.8Electricity Maintenance NO. Item Testing Condition and Method Standard 1 Electricity Maintenance Reset the charge battery for 28 days at the ambient temperature of 25±0.5. And then discharge the battery until the voltage is ended. Discharge more than 85 percent of the original capacity. 5.Storage and Others 5.1 Long Period Storage Should the batteries have been stored for 3 months and stay unused, and then it is advisable to transfer them to a dry and cool place. Voltage at storage should be between 7.2V and 7.8V and the storage conditions followed as item 4.1. 5.2 Any matters that this specification does not cover should be conferred between the customer and XKTD. 6. Mechanical Drawings: 6.1 Assembly Diagram(not in scale) NTC PCM+PPTC Item Description Dimension (mm) T Thickness 12.5(MAX) W Width 46(MAX) L Length 90(MAX) L1 The lead wire length 100±5 The model of lead wire : 1007AWG#24 The model of connector : 6.2 Single Cell Drawing(Not in scale) Item Description Dimension (mm) T Thickness 6.0(MAX) W Width 45(MAX) L Length 86(MAX) Copyright Reserved @ 2007 Shenzhen Xingke Professional Li-ion Battery Co., Ltd. Page 4 of 4
Handling Precaution and Guide line for Lithium-Ion Polymer Rechargeable Batteries This document of handling precautions and guideline for rechargeable batteries shall be applied to the battery cells manufactured by XKTD. It is advisable to contact XKTD in advance if and when the customer needs other applications of operating conditions than those described in this document. Additional experimentation may be required to verify performance and safety under such condition. XKTD will take no responsibility for any accident when the cell is used under other condition. XKTD will inform, in a written form, the customers of improvement(s) regarding proper use and handling of the cell, if it is deemed necessary. 1. Charging 1. 1Charging Current: Charging current should be less than maximum charge current specified in the Specification Approval Sheet. 1.2 Charging Voltage: Charging voltage should be less than the maximum nominal voltage 8.4V, and the charging voltage upper limited is 8.60V(single pack). 1.3 Charging Temperature: The cell should be charged within the range specified in this Specification Approval Sheet. 1.4 Notes: Since charging with constant current or constant voltage, reverse charging is prohibited. In case of the cell is connected improperly, the cell cannot be charged. Simultaneously, the reverse charging may cause damaging to the cell which may lead to degradation of cell performance and damage the cell safety, and could cause heat generation or leakage. 2. Discharging Current: The cell shall be discharged at less than the maximum discharge current specified in the Specification Approval Sheet. High discharging current may reduce the discharging capacity significantly or cause over-heat. 3. Discharging Temperature Discharging Temperature should be within the range specified in this Specification Approval Sheet. 4.Over-Discharge Over-discharging will cause cell low-performance and function loss. The cell would be in a over-discharged state by its self-discharge characteristic. In order to prevent over-discharging, the cell shall be charged periodically to maintain between 7.2V and 7.8V. 5. Protective Circuit Module (PCM) 5.1 The cell / battery pack shall be with a PCM that can protect cell / battery pack properly. PCM shall have functions of Overcharge prevention Over-discharge prevention Over current prevention to maintain safety and prevent significant deterioration of cell performance. The over current can occur by external short circuit. 5.2 Overcharge Protection Overcharging prevention function shall stop charging if any cell of the battery pack reaches 8.60V. 5.3 Over-discharge Protection Over-discharging protection function shall monitor the voltage of every cell in the pack, and work to avoid further drop in the cell voltage of 10V or less. 6. Storage Cells should be stored in proper temperature specified in datasheet. 7. Notice! Copyright Reserved @ 2007 Shenzhen Xingke Professional Li-ion Battery Co., Ltd. Page 5 of 5
7.1 Handling of Cells: Avoid any short-circuit; it will cause the pole hot and lost electronic functions. Soft packing is very damaged by sharp edge parts such as needles and knives. Avoid cells touch with sharp edge part, when handling and storage. Beside the poles is the sealed edge. Don t bend or fold dealing edge, for it is a sensitive part. Don t open the folding edge on both sides of the cells. Don t bend the tabs, for the tabs are not so stubborn. Avoid mechanical shock to the cells. Don t put the cells into the heater, washing machine or high-voltage container. Don t use the charger without any safety guarantee, and recommend you use specified charger. You should immediately stop charging, as cell is overheating, delivery any smell, changed color, distortion etc. Before Children use batteries, adults should explain the usage first. Before use batteries, please read the handling guideline carefully and fully understand. Away from the static-electronic field, while using, charging and storing cells. Don t put the cells together with metal conductors such as chains, barrette, bolt into the pocket or stored them together. Don t use metal conductor to shortcut the positive and negative poles. Don t mis-assemble the positive pole with the negative one. 7.2 Notice for Designing Battery Pack 7.2.1 Package Design 1 Battery pack should have sufficient strength and battery should be protected from mechanical shock. 2 No sharp edge components should be inside the pack containing the battery. 7.2.2 PCM Design 1 The overcharge threshold voltage should not be exceed 8.5V (single pack) 2 The over-discharge threshold voltage should not be lower than 4.80V (single pack) 3 The PCM should have short protection built inside. 7.3 Notices for Assembling Battery Pack 7.3.1 Tab Connection 1 Ultrasonic welding or spot welding is recommended to connect battery with PCM or other parts. 2 If apply manual solder method to connect tab with PCM, below notice is very important to ensure battery performance. a. The solder iron should be temperature controlled and ESD safe. b. Soldering temperature should not exceed 350. c. Soldering time should not be longer than 3 seconds d. Keep battery tab cold down before next time soldering. e. Directly heat cell body is strictly prohibited. Battery should be damaged by heat above approx. 60 7.3.2 Cell Fixing 1 The battery should be fixed to the battery pack by its large surface area. 2 No sharp edge at the assembling position. 3 No cell movement in the battery pack should be allowed. 8.Others 8.1 The disassembling may generate internal shout circuit in the cell, which may cause gassing, firing, or other problem. 8.2 Prohibition Of Disposing Cells of Fire Never incinerate or dispose the cells of fire, for these may cause burning of the cells. 8.3 The cells should never be soaked with liquids such as water, drinks or oil. 8.4 Prohibit using the cells mixed with different manufactories. Prohibit using new cells mixed with old ones. Special Notice: Keep the cells in half-charged state, which is keeping them fully charged or completely discharged. Storing the cells in cool and dry place Copyright Reserved @ 2007 Shenzhen Xingke Professional Li-ion Battery Co., Ltd. Page 6 of 6
Appendix 1. Electrical Characteristics Item Symbol Content Criterion V DET1 Over charge detection voltage 4.30±0.025V*2 Over Charge Protection Over Discharge Protection tcu Over charge detection delay time 0.96s to 1.4s V REL1 Over charge release voltage 4.10±0.05V*2 V DET2 Over discharge detection voltage 2.40±0.08V*2 tdl Over discharge detection delay time 115ms-173ms V REL2 Over discharge release voltage 3.0±0.1V*2 V DET3 Over current detection voltage 0.2±0.015V Over Current Protection I DP Over current detection current 3~5A Tiov1 Over current detection delay time 7.2ms to 11ms Release condition Cut load Short Protection Detection Condition Release condition Exterior short circuit Cut short circuit Interior Resistance Current Consumption 0V battery charging function Tiov2 Shot circuit detection delay time 220-380Us RDS Main loop electrify resistance VC=8.4V,R DS 60Mω I DD Current consume in normal operation 7µA Typ. 14.0µA Max Unavailable 2. BOM of PCB No. Location Part name Specification Pack type Q ty Maker/Remark 1 U1 Battery Protection Ic S-8232AUFT 8Pin-TSSOP 1 SII, Or equivalent 2 U2 Silicon MOSFET FDS2017 TSOP-8 1 FDS 3 R1, R2, R3, R4, Resistance SMD 1KΩ±5% 0603 4 SKYWELL Or equivalent 4 R5 Resistance SMD 4.7MΩ±5% 0603 1 SKYWELL Or equivalent 5 C1,C2, C3,C4, Capacitance SMD 0.1uF/50V 0603 4 SKYWELL Or equivalent 6 NTC NTC 10K/B=3435 0603 1 7 P1 PPTC JK-D175 1 JK 7 PCB Print Circuit 45±0.2mm 8±0.2 0.6m m 0.3mm ± 1 ASSUN/FR4 board 0.15mm Copyright Reserved @ 2007 Shenzhen Xingke Professional Li-ion Battery Co., Ltd. Page 7 of 7
3. Application Circuit 4. PCB Top Layers 5. PCB Bottom Layer Copyright Reserved @ 2007 Shenzhen Xingke Professional Li-ion Battery Co., Ltd. Page 8 of 8
6. Absolute Maximum Ratings: Parameter Rating Unit Operating Temperature Range -30~+70 Operating Humidity Range Less than 85% RH %RH Storage Temperature Range -45~+85 Storage Humidity Range Less than 85% RH %RH Voltage Between Terminals Of P+ and P- 20.0 V Voltage Between Terminals Of B+ and B- 20.0 V Dae Hyun Thick Film Chip Thermistor 1. Scope This specification apply to thick film chip thermistor 2. Part Number (Example) DAE 06G J 103 H 343 V 1 2 3 4 5 6 7 Item Code Description 1. Product name DAE DAE: Dae Hyun Thick film chip thermistor 2. Size 06 3. Resistance tolerance J 04G: (0402 size) 1.00 mm * 0.50 mm 06G: (0603 size) 1.60 mm * 1.25 mm 08G: (0805 size) 2.00 mm * 0.80 mm F: ± 1% G: ± 2% H: ± 3% J: ± 5% K: 10% 3 figures: Applied to all nominal resistance 4. Nominal resistance 103 (= 10KΩ) (2 significant figures, number of zeros) 5.B-value tolerance H F: ± 1% G: ± 2% H: ± 3% J: ± 5% 6. Nominal B-value 343 (= 3435K) 3 figures: Applied except B-value 3435K. (3 significant figures) 4 figures: Only applied to B-value 3435K. (4 significant figures) 7. Taping V V: taping 3. Ratings Item Spec Conditions Resistance B-value Dissipation factor Thermal time constant Within Specified Value Within specified Value Within 1.5mW/ Within 5sec Measured temperature: 25 ± 0.1, Measured Power: 0.1mW or less Calculate B-value by expression in below. B-value K = (lnr1-lnr2) / (1/T1-1/T2) R1, R2: resistance at t1, t2 [ Ω] T1,T2: absolute temperature of t 1, t2 = (t1+273.15) [k], (T2+273.15)[k] It means power to heat up 1 of thermistor itself. Soldered with copper lead ( 0.1mm) and measured in the static air. It means time to change 63.2% of temperature from initial to stability. Soldered with copper lead ( 0.1mm) and measured in the static air. Copyright Reserved @ 2007 Shenzhen Xingke Professional Li-ion Battery Co., Ltd. Page 9 of 9
4. Performances and Testing Methods Item Performances Test methods Resistance to Soldering heat Solderability Stability Low temperature Humidity Temperature cycle Load humidity Change of resistance; Within ± 3.0% No mechanical damage At least 95% of Termination covered with new solder Change of resistance: Within ±3.0% Change of B-value: within ± 2.0% Change of resistance: within ± 3.0% Change of B-value: within ± 2.0% Change of resistance: within ± 3.0% Change of B-value: within ± 2.0% Change of resistance: within ± 3.0% Change of B-value: within ± 2.0% Change of resistance: within ± 3.0% Change of B-value: within ± 2.0% Temperature of solder: 260 ± 5 Immersion time: 10 ± 1 seconds. Temperature of solder: 245 ± 5 Immersion time: 3 ± 0.5seconds. Preparation: Immersion in flux for 1~ 2 seconds. Flux, rosin: methanol = 25wt%: 76wt% Solder: Sn-3.0Ag 0.5Cu Temperature: 125 ± 3 Holding time: 1000 +48 0 hours Temperature: -40 ± 3 +48 Holding time: 1000 0 hours Temperature: 85 ± 2 Humidity: 85 ± 5% +48 Holding time: 1000 0 hours Repeat the temperature cycle as below 100times Step1:- 40 ± 3 30minutes Step2: room temperature within 3minutes Step3: 125 ± 3 30minutes Step4: room temperature within 3minutes Temperature: 85 ± 2 Humidity: 85 ± 5% RH Applied power: rated power Holding time: 90 minutes on, 30minutes off for 1000 +48 0 hours 5. Appearnce and Dimensions L W t b DAE08G 2.00 ± 0.20 1.25 ± 0.20 0.55 ± 0.10 0.40 ± 0.20 DAE06G 1.60 ± 0.15 0.80 ± 0.15 0.50 ± 0.10 0.30 ± 0.20 DAE04G 1.00 ± 0.05 0.50 ± 0.05 0.35 ± 0.05 0.25 +0.05 0.10 Copyright Reserved @ 2007 Shenzhen Xingke Professional Li-ion Battery Co., Ltd. Page 10 of 10
Part Number: DAE06GJ103H343V R 25 = 10000Ω R25 = 5% B 25/85 = 3435K B = 3% RT Calculation Table (Ω) Temperature ( ) Resistance Min. Typ. Max. -40 163,232.7 189,204.6 218,760.5-35 126,283.2 145,024.0 166,129.7-30 98,402.6 112,004.8 127,168.5-25 77,208.5 87,133.8 98,089.1-20 60,982.8 68,260.0 76,214.7-15 48,467.0 53,834.6 59,636.2-10 38,772.7 42,733.4 46,980.9-5 31,197.1 34,133.8 37,253.5 0 25,246.9 27,429.9 29,727.0 5 20,546.2 22,171.8 23,866. 10 16,811.6 18,023.4 19,274.32 15 13,828.5 14,731.9 15,655.2 20 11,433.1 12,106.0 12,786.5 25 9,500.0 10,000.0 10,500.0 30 7,842.3 8,302.2 8,767.2 35 6,507.1 6,926.8 7,355.2 40 5,426.2 5,807.1 6,199.2 45 4,546.9 4,891.3 5,248.7 50 3,828.3 4,139.0 4,463.7 55 3,238.3 3,518.1 3,812.6 60 2,751.7 3,003.6 3,270.4 65 2,348.7 2,575.4 2,817.1 70 2,013.4 2,212.7 2,436.5 75 1,733.5 1,917.6 2,115.9 80 1,498.8 1,664.9 1,844.8 85 1,301.2 1,451.3 1,614.7 90 1,134.3 1,270.1 1,418.8 95 992.7 1,115.9 1,251.3 100 872.2 984.2 1,107.8 105 769.4 871.3 984.3 110 681.3 774.3 877.8 115 605.5 690.5 785.6 120 540.2 618.1 705.6 125 483.7 555.3 635.9 Copyright Reserved @ 2007 Shenzhen Xingke Professional Li-ion Battery Co., Ltd. Page 11 of 11