Prodigy HDLV Manual System Installation Instructions Instruction Sheet P/N 1062384C WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation.
2 Prodigy HDLV Manual System Installation Instructions Stand Installation NOTE: The stand is optional. Disregard this page if you do not have the optional stand. WARNING: Bolt the stand to the floor before you install the controller mounting arm. The stand will tip over if it is not bolted to the floor. (Included with Stand) Secure the stand to the floor using the supplied anchors 5/16-18 x 3.00 Sleeve Anchor Hex Screws Mount the arm to the stand with the supplied fasteners: M8 x 16 Hex Screws M8 Flat Washers Install the cap on the arm, if not already installed.
Prodigy HDLV Manual System Installation Instructions 3 Pump Panel Mounting Options WARNING: Heavy equipment. Get assistance when you lift the pump panel. Wall Mounting (Customer Supplied) Use suitable M10 (3/8-in.) mounting hardware. Mounting Hole Pattern 469.9 mm (18.5 in.) 647.7 mm (25.5 in.) Operator Platform Mounting (Included with Rail-Mount Kit) Operator Platform Rail Detail M8 x 40 Hex Machine Screws M8 Jam Hex Nuts M10 x 30 Hex Screws M10 Flat Washers M10 Split Lock Washers M10 Hex Nuts
4 Prodigy HDLV Manual System Installation Instructions Manual Gun Controller Mounting Stand Mounting Wall Mounting (Customer Supplied) Use suitable M6 (1/4-in.) mounting hardware. 208.4 mm (8.204 in.) Operator Platform Mounting (Included with Stand) M6 x 60 Hex Screws M6 Flat Washers M6 x 1.0 Serrated, Flanged Hex Nuts All hardware required is included with the manual gun controller. Refer to the Parts section of the Prodigy Manual Gun Controller manual for bracket assembly instructions.
Prodigy HDLV Manual System Installation Instructions 5 Cable Connections INPUT POWER 100-240 VAC 50-60 Hz 1 175 VA MAX 15 Amp Breaker Max Brown: L1 (hot) Blue: L2 (neutral) Green/Yellow: GND Pump Panel NET/ PWR 2 NET/ PWR 1 Manual Gun Controller #2 Manual Gun Controller #1 NET/ GUN GUN NET/ PWR PWR 6 m (20 ft) Gun Cable 15 m (50 ft) Network/Power Cable 6 m (20 ft) Gun Cable 15 m (50 ft) Network/Power Cable
6 Prodigy HDLV Manual System Installation Instructions Air Tubing Connections Manual Gun #2 Manual Gun #1 6-mm OD Blue Air Tubing 6-mm OD Blue Air Tubing 2 Pump Panel 1 6.2-7.6 bar (90-110 psi) Air Supply (12-mm x 1/2-in. NPT fitting is provided. Air supply tubing is not included with the system.)
Prodigy HDLV Manual System Installation Instructions 7 Powder Tubing Connections NOTE: Refer to the Prodigy System Installation Guidelines instruction sheet, part 1069319, for detailed instructions for routing, cutting, and bundling the powder tubing. Manual Gun #2 Manual Gun #1 8-mm OD Clear Powder Tubing 9-23 m (30-75 ft) long Recommended Length: 20 m (65.5 ft) 8-mm OD Clear Powder Tubing 9-23 m (30-75 ft) long Recommended Length: 20 m (65.5 ft) Pump Panel 8-mm OD Clear Powder Tubing 1-3 m (3.5-12 ft) long 8-mm OD Clear Powder Tubing 1-3 m (3.5-12 ft) long Pump Adapter 1062348 Pump Adapter 1062348 Powder Feed Hopper (Not included with system)
8 Prodigy HDLV Manual System Installation Instructions Issued 5/06 Original copyright date 2005. Prodigy, HDLV, Nordson, and the Nordson logo are registered trademarks of Nordson Corporation.