ISAB/F&B Symp/20160226/Slide No. 1 National Symposium on Automation & Digital Transformation of Food & Beverage Industry 26 th & 27 th February 2016 Scaling industrial control technologies for food & beverage industry Standards Certification Education & Training Publishing Conferences & Exhibits ARVIND MANGARSI Business Head-Products & Projects B&R Industrial Automation Pvt. Ltd. Arvind.Mangarsi@br-automation.com
ISAB /F&B Symp /20160226 /Slide No. 4 8 F&B Industry Trends Increase/maintain market shares More affordable products Higher consumer satisfaction Sustainability World population growing Raw materials shortage Waste and energy consumption reduction
ISAB /F&B Symp /20160226 /Slide No. 5 Production requirements Flexibility Many product variants on the same production line Safe production Avoid products contamination Cost-effective products Optimize total costs of production Maximum availability Increase number of unit produced per line
ISAB /F&B Symp /20160226 /Slide No. 6 From Lean to Agile Global Challenges
ISAB /F&B Symp /20160226 /Slide No. 7 Global Basics of Challenges Modern Industrial Automation Consequences - Benefits - Challenges Global Networks allow Flexibility Open Connectivity & Opportunities but must overcome Inhomogeneous Data Structures Smart Factory Solutions Big Data facilitate Increased Business Transparency intelligence but require Complex Analytics Influence of Customers allows On-demand Scalability+ Production but requires Flexible Production
ISAB /F&B Symp /20160226 /Slide No. 8
ISAB /F&B Symp /20160226 /Slide No. 9 APROL for F&B Industry Supply Delivery Plant Processes P1 P2 P3 Lines L1 L2 Machines M1 M2 M3 M1 Historian Data Server Long time storage High-performance Manipulation-free Diagnostics Predictive Maint. Easy to use Visualization Joint visualizations on one screen Operate and Control
ISAB /F&B Symp /20160226 /Slide No. 10 APROL for F&B Industry Supply Delivery Plant Processes P1 P2 P3 Lines L1 L2 Machines M1 M2 M3 M1 Data Aggregation Extract Transform Load Any data source (CSV) Analysis Web based user interface Predefined methods and actions Reporting Ad-Hoc reporting Online deployment
ISAB /F&B Symp /20160226 /Slide No. 11 APROL for F&B Industry Supply Delivery Plant Processes P1 P2 P3 Lines L1 L2 Machines M1 M2 M3 M1 Condition Monitoring Online data acquisition Online equipment comparison Batch Process Data collection Golden batch Continuous Process Alarms & Trends Historical & Live-Events Process optimization
ISAB /F&B Symp /20160226 /Slide No. 12 APROL for F&B Industry Supply Delivery Plant Processes P1 P2 P3 Lines L1 L2 Machines M1 M2 M3 M1 Data Warehouse ERP (SAP) MES Internet database BI- Suite integrated Dashboards Easy reporting Data Mining / OLAP Mobile Access Secured connection Smart devices Data export
ISAB /F&B Symp /20160226 /Slide No. 13 Scalability for Factory Automation
ISAB /F&B Symp /20160226 /Slide No. 14 B&R APROL - Process control system Solution for Smart Factory Solution Package Process Data Acquisition Energy Monitoring Condition Monitoring Process Control Advanced Process Control Process Automation Library APROL Process Control System (Core system) Operating and Monitoring Trend system Alarm system Reporting system powered by Jaspersoft Target
ISAB /F&B Symp /20160226 /Slide No. 15 Scalability Scalable from 50 to 300.000 IO s Same Functionality within all scales All X20-Atom Controllers suitable
ISAB /F&B Symp /20160226 /Slide No. 16 System architecture Operator station 1 Operator station n Engineering database Real-time database Historic database Redundant Archive Controller & I/O 1 Controller & I/O n
ISAB /F&B Symp /20160226 /Slide No. 17 Single node architecture Operator station Engineering database Real-time database Historic database Controller & I/O 1 Controller & I/O n
ISAB /F&B Symp /20160226 /Slide No. 18 APROL Factory Automation Unlimited scalability 100% investment protection 1..n Operator stations Runtime/Operator/Engineering station 1 Station Operator station 2 Operator station n 1..n Runtime Server Runtime Server 1 Runtime Server 2 Runtime Server n 1..n controllers and I/O stations Controller & I/O n
ISAB /F&B Symp /20160226 /Slide No. 19 APROL VALUE FOR MONEY Scalability Connectivity Open Technology Technical Performance One solution for all Disciplines Reporting Best Commercial Performance
ISAB /F&B Symp /20160226 /Slide No. 20 Scalability for Machine Automation
ISAB /F&B Symp /20160226 /Slide No. 21 A challenging trend for machine builders Standard machines Adapted machines, Options Variety of consumer products Special end-customer requests Regional requirements Adapted Standard machines, machines Options Growing range of options Typical machine portfolio
ISAB /F&B Symp /20160226 /Slide No. 22 Request for customisation Many machine configurations
ISAB /F&B Symp /20160226 /Slide No. 23 HW-independent development One solution for multiple markets One software solution Many machine configurations Hardware configurations completely independent Separate assignment of software packages, separate I/O mapping Unlimited number of machine configurations All managed in one project
ISAB /F&B Symp /20160226 /Slide No. 24 HW-independent development One software pool Many machine configurations Completely independent hardware configurations Separate assignment of software packages, separate I/O mapping Unlimited number of machine configurations All managed in one project
ISAB /F&B Symp /20160226 /Slide No. 25 Perfect Integration One engineering tool for entire lifecycle All products All tasks Control Development HMI Simulation Motion control Commissioning Safety technology Diagnostics & Service
ISAB /F&B Symp /20160226 /Slide No. 26 B&R 2 PIONEERS ONE VISION
ISAB /F&B Symp /20160226 /Slide No. 27 Global presence Headquarters in Austria 180 offices in 75 countries
ISAB /F&B Symp /20160226 /Slide No. 28 B&R India 6 offices 70 employees Sales, Application, Support Logistics center in Pune Training centers Delhi Ahmedabad Mumbai Pune Bangalore Chennai National headquarters Technical offices
ISAB /F&B Symp /20160226 /Slide No. 29 Automation for machines and factories
ISAB /F&B Symp /20160226 /Slide No. 30 Products
ISAB /F&B Symp /20160226 /Slide No. 31 Solutions for all industries 3,600 26,500 Machine builders Plant installations Trust in B&R Worldwide
ISAB /F&B Symp /20160226 /Slide No. 32 Global Basics of brand Modern owners Industrial put Automation their trust in B&R Food Beverage
ISAB /F&B Symp /20160226 /Slide No. 33 More Basics than of Modern 200 OEMs Industrial in the Automation packaging industry Liquid filling machines Horizontal form fill seal Vertical form fill seal Blister packaging Shrink wrap Labeling Case packers & Cartoning End of line & Robotics
ISAB /F&B Symp /20160226 /Slide No. 34 YOUR GLOBAL PARTNER FOR AUTOMATION EXCELLENCE