Assembly Manual FELIX Tec 4 Version 5.2 2018 www.felixprinters.com support@felixprinters.com Zeemanlaan 15 401 MV IJsselstein The Netherlands
Introduction Table of Content Dear Customer, Thank you for choosing FELIXprinters. To get your Felix D printer up and running as fast and painlessly as possible please follow this manual carefully. Please don t take any shortcuts. It s better to spend a few minutes extra on reading, than to wait a week for new parts. When things are unclear or if you have any remarks or tips, please contact us at support@felixprinters.com. We also recommend looking on our forum and getting yourself a forum account. You will benefit from the ability to get downloadable and printable upgrades for your printer. Also it is a great source to obtain and share knowledge about your D printer and D printing in general. Have fun building! Kind regards, FELIXprinters. Required tools 5 Chapter 1: Frame 6 Chapter 2: Z-axis 8 Chapter : X-axis 11 Chapter 4: Y-axis 15 Chapter 5: Print Head 19 Chapter 6: Wiring 28 Chapter 7: Upload Firmware 2 Chapter 8: Installing LCD Chapter 9: Functional test 4 Chapter 10: Finishing Touch 6 Chapter 11: Checklist 7 Bill of Material 9 FELIXprinters Assembly Manual for the FELIX Tec Series Page
Notice Before starting the assembling: Check the content of the kit if it is complete according to the bill of material in the appendix of this document. FELIXprinters Assembly Manual for the FELIX Tec Series Page 4
Required 1,5 2 2,5 4 5 5,5 7,0 12 17 Hexagon Key 1,5mm Hexagon Key 2mm Hexagon Key 2,5mm Hexagon Key mm Hexagon Key 4mm Hexagon Key 5mm Tweezer Wrench 5,5 mm 7,0 mm and 12 mm + - Grease Lubricant Phillips Head Screwdriver Slotted Head Screwdriver Small Pliers Knife / Box Cutter Rubber Hammer* Spacer Tool Tape Measure Alcohol *Or use a steel hammer with a soft piece of rubber or plastic to absord the impact. FELIXprinters Assembly Manual for the FELIX Tec Series Page 5
Chapter 1: Frame 0 Minutes 1!! Hole!! 2!! Hole!!!! Hole!! 5 (1x) Profile 4 (2x) Bolt M8 x 20 (2x) Frame Connector 5 (1x) Profile 1 4 5!! Hole!!!! Hole!!!! Hole!! 160mm!! Hole!! 160mm!! Hole!! 5 (1x) Profile 2 (1x) Bolt M8 x 20 (1x) Frame Connector 5 5 FELIXprinters Assembly Manual for the FELIX Tec Series Page 6
6 7 8!! Hole!! (1x) Profile 2 (1x) Bolt M8 x 20 (1x) Frame Connector 5 5 (1x) Profile (2x) Bolt M8 x 20 (2x) Frame Connector 5 9 10 11 5 Make sure the profiles are properly aligned. If not untighten the screws and readjust the profiles. (4x) End Cap Square (1x) End Cap Rectangle FELIXprinters Assembly Manual for the FELIX Tec Series Page 7
Chapter 2: Z-Axis 45 Minutes i 1 2 1,5 2 4 1,5 12 Example - Insert T-Nut: Insert the nut into the slot 2 Example - Insert T-Nut: Insert the key into the threaded hole and rotate the nut into position. 2 12 1 14 (4x) CSK Bolt M x 8 (1x) Motor (1x) Z-Axis Motor Bracket 2 (1x) Cable Stepper Z (1x) Motor Assembly (2x) T-Nut M4 (2x) Bolt M4 x 20 (2x) Small Washer M4 FELIXprinters Assembly Manual for the FELIX Tec Series Page 8
15 16 17 4cm 16cm 28cm!! Don t let the Carriage run of the Rail!! (x) T-Nut M4 (x) Bolt M4 x 20 (1x) Linear Guide HGW15 12 (1x) Z-Axis Lift (1x) Hexagon Nut 2 18!! Remove Bolts after pulling Locknuts into Z-Axis Lift!! 19 20!! Washer!!!! Washer!! (2x) Bolt M4 x 40 (2x) Locknut M4 (4x) Bearing (2x) Bolt M4 x 25 (2x) Small Washer M4 FELIXprinters Assembly Manual for the FELIX Tec Series Page 9
21!! Tighten in a Crosswise Pattern!! 22 2!! Make sure the flat side of the Motor Axle is Perpendicular to the Set Screw!! 1 4 2 (1x) Z-Axis Lift Assembly (4x) Bolt M5 x 16 (4x) Small Washer M5 4 (1x) Motor (1x) Pulley (1x) Set Screw M x 6 (1x) Cable Stepper Y 1,5 1,5 (1x) Cable Stepper Y 24 25 26!! Make sure the Hexagon Nut stays in its Socket!!!! Apply Grease to the Spindle. Do NOT use Oil as Lubricant!!!! Make sure the flat side of the Motor Axle is Perpendicular to the Set Screw!! (1x) Motor Assembly (4x) CSK Bolt M x 8 2 (1x) Spindle (1x) Set Screw M x 6 Note: use a high quality and sharp 1.5 mm allen key to properly fix the spindle on the motor. 1,5 FELIXprinters Assembly Manual for the FELIX Tec Series Page 10
Chapter : X-Axis 60 Minutes 27 28!! Washer!! 1,5 2 2,5 - + 1,5 14 (1x) T-Nut M4 2 (2x) Bearing (1x) Small Washer M4 (1x) X-Axis Belt Mount (1x) Bolt M4 x 40 29 2 0 1!! Make sure the short side of the T-nut is facing the corner of the frame!! 1 2 1 (1x) Belt (1x) X-Axis Belt Mount Assembly (1x) T-Nut M4 2 FELIXprinters Assembly Manual for the FELIX Tec Series Page 11
2 4 (1x) Bolt M4 x 16 (1x) Small Washer M4 (1x) T-Nut M4 (1x) Bolt M4 x 16 (1x) Small Washer M4 (1x) X-Axis Motor Bracket 2 5 6 7!! Reposition the Safety Plugs as shown!! (2x) T-Nut M (black) (1x) Linear Guide MGN12 (2x) Bolt M x 12 (1x) Linear Guide MGN12 2 2,5 14 FELIXprinters Assembly Manual for the FELIX Tec Series Page 12
8!! Make sure to Position the Rail against X-Axis Belt Mount!! 9 40!! Make sure the flat side of the Motor Axle is Perpendicular to the Set Screw!! 14 2,5 (1x) Motor (1x) Pulley (1x) Set Screw M x 6 1,5 1,5 (1x) Cable Stepper X 41 42 4!! Tighten in a Crosswise Pattern!! 1 4 2!! Use Tweezer to Position the Bolts!! (1x) Motor Assembly (4x) CSK Bolt M x 8 (2x) Small Screw 2,2 x 8 (1x) Opto Sensor X (4x) CSK M x 6 (1x) Extru Base 2 + 2 FELIXprinters Assembly Manual for the FELIX Tec Series Page 1
44 45!! Use a screwdriver to Push the Belt completely into the Socket!! 46 1 2 47!! Insert the Square Nut into the Tension Bracket!! 48 49 -!! Use the Screwdriver to Push the Belt completely into the Socket!!!! Move the carriage to the center of the rail. Tighten the belt using the size hexagon key until the belts can barely touch eachother when pressing them together!! 2 cm (1x) Tension Bracket (1x) Square Nut M4 (1x) Tension Bracket Assembly (1x) Bolt M4 x 25 FELIXprinters Assembly Manual for the FELIX Tec Series Page 14
Chapter 4: Y-Axis 0 Minutes 50 51!! Don t let the Carriage run of the Rail!!!! (1x) Thin Nut M4!!!! Endswitch Vane!! + - 2,5 5,5!! (1x) Thin Nut M4!! 52 (2x) Small Screw 2,2 x 8 (2x) Thin Nut M4 (1x) Opto sensor Y 5 54 + (4x) Bolt M x 16 (4x) Locknut M (4x) Small Washer M (1x) Y-Stage Bracket Pt.1 (1x) Y-Stage Bracket Pt.2 (1x) Hiwin Linear Guide MGN12 2,5 5,5!! Tighten in a Crosswise Pattern!! 1 1 4 2 2 (2x) Bolt M x 12 (1x) Y-Stage Bracket 2,5 (1x) Tension Bracket (1x) Bolt M4 x 25 (1x) Square Nut M4 (4x) Bolt M x 16 (4x) Small Washer M (1x) Y-Stage Assembly 2,5 FELIXprinters Assembly Manual for the FELIX Tec Series Page 15
55!! Use the Screwdriver to Push the Belt completely into the Socket!! 56 57!! Use the Screwdriver to Push the Belt completely into the Socket!! 4 2 cm 2 1 Tensioning the Belt: Move the Y-Axis completely to one end. Tighten the belt using the size hexagon key until the belt can barely touch the rail of the Y-Axis (1x) Belt - - 58 59 2x 60 2x (1x) Build Platform (1x) Short Wire Sleeve (2x) Knurled Thumb screw (2x) set screw M4 x 0 (2x) Thin nut M4 Fix the set screw into the thumb screw. Put M4 thin nut onto the set screw. 2,5 FELIXprinters Assembly Manual for the FELIX Tec Series Page 16
61 2x 62 6!! Repeat for Front and Rear Thumbscrew!!!! Give the Cable enough Slack and tighten the Cable Ties!! Lock set screw by fixing the nut onto the thumb screw. While fixing the nut, keep set screw in place with Allen key. (2x) Thumb screw (2x) Spring (1x) Build Platform Assembly (2x) Cable Tie 64!! Tighten the Bolt against the end of the Thread!! 65 66!! Give the Cable enough Slack and tighten the Cable Tie!! End to End 25cm (1x) Bolt M4 x 12 (1x) Spring (1x) Cable ties for mounting cables on z bracket (1x) Cable ties for mounting cables on z bracket FELIXprinters Assembly Manual for the FELIX Tec Series Page 17
67!! Remove the BuildPlate when the statusbar displayes B:55C and degrease the surface with Alcohol!! 68 Place the BuildPlate on the Build Platform. (1x) Flexible Buildplate Clean thoroughly to remove any grease of the plate. (1x) Flexible BuildPlate FELIXprinters Assembly Manual for the FELIX Tec Series Page 18
Chapter 5: Print Head 90 Minutes 69. For Dual Head: Repeat this Step 70. For Dual Head: Repeat this Step 1,5 2,5 (2x) Large Washer M4 (1x) Bolt M4 x 12 (1x) Thin Nut M4 (1x) Spring (1x) Extru Arm Pt. 1 (1x) Bearing 71. For Dual Head: Repeat this Step 72. For Dual Head: Repeat this Step 7. (2x) Make sure the flat side of the Motor Axle is Perpendicular to the Set Screw (1x) Extru Arm Pt. 2 (1x) Motor (1x) Extruder drive wheel This step is mainly to determine initial distance of extruder drive wheel. www.felixprinters.com 2 (1x) L-Bracket (1x) Square Nut M4 19
74. (2x) 75. Motor E1 76. Motor E1 Square Nut M4 M x 6 Countersunk (1x) Bolt M4 x 20 Bolt is used to keep square nut in place during assembly. (1x) Motor (x) Bolt M x 16 (1x) L-Bracket Assembly (1x) Bracket (1x) Bolt M x 6 Countersunk (CSK) 2 2,5 (1x) Square Nut M4 (1x) Extruder Arm Assembly (1x) Spring Assembly 77. Motor E1 Square Nut M4 For Single head assembly continue on the next page For Dual head assembly continue to page 22 (1x) L-Bracket www.felixprinters.com 20
For Single head assembly 78. 79. 80. (1x) plastic part Slide part onto the assembly. make sure the square nut is placed correctly. (2x) Bolt M4 x 40 (2x) Locknut M (1x) Cable Stepper E1 Connect cable to stepper motor 81. 82. Continue on page 2, step 90. (2x) M4 x 12 Slide extruder assembly onto x-carriage. (2x) M4 x 12 bolts (1x) Left hot-end Place extruder in the left socket. www.felixprinters.com 21
For Dual head assembly 8. 84. 85. Motor E2 Motor E2 (x) Bolt M x 16 (1x) L-Bracket Assembly (1x) Motor 2,5 (1x) Square Nut M4 (1x) M4 x 20 (1x) Extru Arm Assembly (1x) Spring Assembly Make sure the square nuts are in place. 86. 87. NOTE: Do not forget to lable cables. 88. (2x) M4 x 12 (2x) Bolt M4 x 40 (2x) Locknut M4 (1x) Left Extruder (1x) Right Extruder Connect motor cables. NOTE: make sure to label each cable. (write with a marker on connectors) LEFT: 0 Right: 1 www.felixprinters.com Slide extruder assembly onto x-carriage. (2x) M4 x 12 bolts 22
89. This is where single / dual come together. Continue with step 90. Place hot-ends in the sockets. If possible: make sure the set screws of the hot-ends are facing towards you. This will help to make maintenance easier. Also make sure to check the orientation of the cables. 90. 91. 92. Left fan duct Right fan duct (2x) Slide Dual fan into fan duct. Parts needed for fan duct assembly. (2x) Assemble fan ducts. Note: sticker on fan should face inwards. Bolts: (4x) M4 x 16 Nut: (2x) M4 Make sure the nut is on the correct bolt and check the orientation of the cables. 7 mm www.felixprinters.com 2
9. 94. 95. (1x) M x 20 (1x) Lock nut M (1x) Mover (1x) Main Extruder Bracket 2,5 Overview of assembly. Mount both fan duct assemblies to bracket. Note: Double check wire orientation. 96. 97. 98. Take out M4 x 20 bolts. Place bracket and connect with the M4 x 20 bolts you have just removed. www.felixprinters.com (1x) Z-Sensor (1x) Z-Sensor Bracket (2x) Z-Sensor mounting nuts 24
99. 100. 101. 1 mm Assemble z-sensor bracket as shown in the image. The distance between bottom side of bracket 17 mm and bottom of the sensor should be +/- 1 mm. (1x) Z-sensor assembly (2x) M4 x 16 bolts (1x) Fan + LED Place bolts in sockets of the Z-sensor assembly. 102. 10. 104. Place fan as shown in the image. Note the orientation of the fan and also the position of the cable. Remove adhesive backing of LED strip. Place LED-strip onto the bracket. Place Fan & Z-sensor assembly onto extruder. www.felixprinters.com 25
105. 106. Tie-wrap goes through right top fan hole 107. Tighten the M4 x 16 bolts. Place (4x) tie-wraps on the places shown in the image. Cut off tie-wrap ends. Note: Only fan + motor cables are bundled. 108. 109. 110. Bundle heater + thermistor with cable ties. Note: do NOT bundle them with the other cables for easier maintenance in the future. Cut off end of cable ties. Place sleeve and tighten with cable tie to the bracket. Cut off end of cable tie. www.felixprinters.com Move Z-sensor right above front adjustment wheel. Between one or two Calibration Cards should fit between sensor and wheel while nozzles touch the plate. 26
111. 112. Do a visual inspection and make sure the extruder drive wheel is alligned with the hot-end. If not: loosen extruder drive wheel and shift to correct position. 2 Place a piece of filament all the way into the hot-end to check if the alignment of the extruder drive wheel is ok. Leave filament inside hot-ends and continue with adjustment of the spring. Adjust spring as follow: 1. completely tighten bolt(s) 2. Loosen bolt(s) untill you feel the pressure on the bolt is reducing. Explanation of extruder arm mechanism Clockwise: reduce pressure on filament. Counter clockwise: increase pressure on filament 27
Chapter 6: Wiring 11 114 60 Minutes 16cm 24cm 8cm End to End 8cm + (2x) Single Cable Clip (1x) Angled Cable Clip 115 116 117 6cm 14cm 22cm 8cm 0cm!! Give the Cables enough Slack!! (1x) Single Cable Clip (2x) Single Cable Clip (2x) Dual Cable Clip FELIXprinters Assembly Manual for the FELIX Tec Series Page 28
118 119 120 End to End 25 cm (2x) Power Supply Screw (1x) Power Supply (1x) Electronic Enclosure Pt. 2 + (2x) Power Supply Screw (1x) Electronic Enclosure Pt. 1 + 121!! Position the narrow edge upwards!! 122!! Make sure to position the left T-Nut against the profile!! 12 1 2 2cm!! First slide the Enclosure against the left T-Nut, next slide the right T-Nut with Bolt into the Slot. Finally tighten the Two Bolts!! (1x) Electronic Enclosure Cover Plate (2x) T-Nut M4 (2x) Bolt M4 x 12 (1x) Electronic Enclosure Assembly FELIXprinters Assembly Manual for the FELIX Tec Series Page 29
Overview: Control Board Note: E0 = E1 E1 = E2 on control board Important: 124 1. Set the Blue Potentiometers to the correct value as shown in the overview. 125 2. Tighten the screw terminals with force to ensure a good connection. 126. Make sure the Control board is positioned correctly, so that the underside doesn t touch the power supply. Main board side Red Blue Green Black Black Red Green Blue Motor side FELIXprinters Assembly Manual for the FELIX Tec Series Page 0
127 128 129!! Plug the connector into the matching socket description!! (4x) Square Nut M4 (1x) Control Board end X = Endswitch X (Opto sensor) end Y = Endswitch Y (Opto sensor) Z sensor cable has no label. 10 11 Note: there are two type of control boards for the FELIX Tec Series: V1: Only screw terminals V2: Mostly plug connectors (1x) Display Interface PCB (1x) Display Assembly!! Do NOT place the Display on the Frame yet!! (2x) Small Screw 2,2 x 8 (1x) Display Enclosure (1x) Display Foot Pt. 1 (1x) Display Foot Pt. 2 FELIXprinters Assembly Manual for the FELIX Tec Series Page 1 +
Chapter 7: Upload Firmware 15 Minutes Download the Firmware: Download the latest FELIX Tec 4 Firmware version from: http://www.felixprinters.com/downloads_felixprinters Upload the Firmware to the Control Board: 1. Unzip the downloaded file to a convenient location. (Note: if you click on the zip file from within the Windows explorer, it will NOT be unzipped. You just view the content of the zip. You need to select the files and drag them to the desired location.) 2. Connect your printer to your computer and turn it on. Do not make a connection at this time with the printer with programs like Repetier-Host or SimplifyD.. Start the batch file upload_automatic.bat. A script will start in a command window. 4. The script will try to detect what COM port your printer is using. Check if this is correct, and then proceed by entering Y in the command window. 5. The firmware is uploaded when Programming finished! is displayed, this may take a few minutes. 6. Press any key to continue. The FELIX TEC 4 firmware is now successfully uploaded. Note for Experienced Users: Due to compatibility issues with linux based systems, the baudrate for the FELIX Tec 4 is lowered to 115200. Make sure to adjust the settings in the used software accordingly. FELIXprinters Assembly Manual for the FELIX Tec Series Page 2
Chapter 8: Installing LCD 15 Minutes 12 1 2 + 1!! Turn the printer on and set the contrast of the Display by turning the Potentiometer!!!! Connect the Display to the Frame!! + 14 15 (2x)!! Clean the surface of the frame first before applying the damping feet!! (2x) (2x) (1x) FELIX Tag (6x) Damping Feet FELIXprinters Assembly Manual for the FELIX Tec Series Page
Chapter 9: Functional Test 10 Minutes In order to make sure all motors, sensors and LCD panel are connected properly, the following tests need to be performed Main board Tec 4 Check heaters: Check Sensor Connections: Z-sensor The z-sensor can be tested by holding a metal object underneath the sensor. Check if the z-sensor LED turns off. When the z-sensor indication LED on the main board switches off, the sensor is activated. Y-sensor Manually move the bed to its end position to activate the y-sensor. Check if the y-sensor LED turns off. When the y-sensor indication LED on the main board switches off, the sensor is activated. X-sensor Manually move the extruder to its end position to activate the x-sensor. Check if the x-sensor LED turns off. When the x-sensor indication LED on the main board switches off, the sensor is activated. IMPORTANT: Keep hand near ON/OFF switch of printer, in case things go wrong. Warm up left extruder (E1). Note: The hot-ends might smell a bit the first time heating. This is because of a small amount of oil within certain parts. Click rotary button to enter the main menu --> Control --> scroll down to heater --> Click on E1 and rotate until setpoint temperature increases to about 100 degc. Then check if temperature for that heater goes up. Repeat these steps for the right extruder (E2) and for the Bed (55degC). FELIXprinters Assembly Manual for the FELIX Tec Series Page 4
Check Motor Cable Connections: IMPORTANT: Keep hand near ON/OFF switch of printer, in case things go wrong. X-axis motor To make sure the wires are connected as required it is important to test all connections. To do so for the x-axis: enter menu by pushing the rottary button --> Control --> Move --> Home X Y-axis motor To test the y-axis: enter menu by pushing the rottary button --> Control --> Move --> Home Y Z-axis motor NOTE: When doing home z, extruders heatup to 120 DegC to prevent possible filament blobs from scratching the kapton surface layer. Important: ensure flexplate is placed on the print bed. To test the z-axis: enter menu by pushing the rottary button --> Control --> Move --> Home Z FELIXprinters Assembly Manual for the FELIX Tec Series Page 5
Chapter 10: Finishing Touch 15 Minutes 16!! Peel off the protective sheet at the corner and stick the exposed adhesive to the BuildPlate at one corner!! 1 + Preheat your buildplate to 60 C degrees to make sure the Kapton Foil will have good adhesion to the flexible plate. 2!! Continue peeling off the protective sheet and at the same time stick the foil to the BuildPlate using a soft object in a zigzag motion to avoid air bubbles!! (1x) Kapton Foil 17 18 19!! Use the Screwdriver to center the Square Nut before inserting the Bolts!! (4x) M4 x 12 (1x) Electronic Enclosure Cover + (1x) Main Fan Cover Connect the fan cover onto the extruder unit. FELIXprinters Assembly Manual for the FELIX Tec Series Page 6
Chapter 11: Checklist Frame: 1. Frame bolts (6x) are properly fixed. 2. Frame profiles are perpendicular and propely aligned.. Damping feet are placed underneath the printer. X-axis: 1. X-axis rail is properly aligned. 2. Bolts (2x) X-axis rail are properly fixed.. X-axis belt pushed fully into bracket and tensioner. 4. Belt remains at same height during moving the X-axis. 5. Set screw (1x) for pulley is fixed at the correct height with set screw. 6. X-axis belt tensioned properly Y-axis: 1. Bolts for stacked bearings (4x) guiding the belt are properly fixed. 2. Y-axis carriage is properly aligned in the Z-axis lift.. Bolts (4x) of the Y-axis carriage are properly fixed. 4. Y-axis belt pushed fully into bracket and tensioner. 5. Belt remains at same height during moving the Y-axis. 6. Set screw (1x) for pulley is fixed at the correct height with set screw. 7. Y-axis belt tensioned properly. Z-axis: 1. Z-axis rail is properly aligned. 2. Bolts (x) Z-axis rail are properly fixed.. Set screw (1x) Z-axis spindle is properly fixed. 4. Bolts (4x) connecting Z-axis carriage to the lift are propely fixed. 5. Z-axis spindle nut is properly fitted in the Z-axis lift. 6. Z-axis spindle is greased over its entire length. Build Platform: 1. Bolt (1x) center of build platform is properly fixed. 2. Build surface doesn t contain air bubbles. Print Head: 1. Extruder drive wheels properly aligned. 2. Bolts (2x) connecting print head to X-axis carriage are properly fixed.. Bolts (2x) sensor bracket are properly fixed. Electrical: 1. Wire harness properly fixed without rubbing against parts. 2. Wire harness loop for X, Y, Z-axis are at the correct length and do not get pulled under full extension.. Cables are not under tension and have enough slack. 4. Cable ties neatly cut off. 5. Connectors properly connected in sockets. 6. Potentiometers on control board are set to the correct values. 7. Control board contains the correct Tec 4 firmware version. 8. Wire colors are according to diagram. Online Test: 1. Build platform heats up to 90 degrees C, move cable harness to check for wire breakage. 2. Extruders heat up to 90 degrees C, move cable harness to check for wire breakage.. Hot-ends don t move during loading/unloading filament. 4. Check if filament gets pulled through firmly. FELIXprinters Assembly Manual for the FELIX Tec Series Page 7
Congratulations! You have finished building the FELIX Tec. Continue to the Quick Start Guide to start printing! FELIXprinters Assembly Manual for the FELIX Tec Series Page 8
Bill of Material Bolts and nuts set Part Quantity #140 011.0 Set screw D-916 - M x 6-N - 5 #140 012.0 Bolt D-7991- M x 6 --- 6N - CSK 5 #140 01.0 Bolt D-7991- M x 8 --- 8N - CSK 15 #140 016.0 Hexagon socket head cap screw DIN 912 - M x 12 5 #140 017.0 Hexagon socket head cap screw DIN 912 - M x 16 14 #140 018.0 Hexagon socket head cap screw DIN 912 M4 x 12 12 #140 019.0 Hexagon socket head cap screw DIN 912 M4 x 16 2 #140 020.0 Hexagon socket head cap screw DIN 912 M4 x 20 7 #140 021.0 Hexagon socket head cap screw DIN 912 M4 x 25 4 #140 022.0 Hexagon socket head cap screw DIN 912 M4 x 40 2 #140 02.0 Hexagon socket head cap screw DIN 912 M5 x 16 5 #140 024.0 WasherD-125A M 6 FELIXprinters Assembly Manual for the FELIX Tec Series Page 9
#140 025.0 WasherD-125A M4 10 #140 026.0 WasherD-125A M5 5 #140 028.0 Corrosserie ring - M4 - large washer 2 #140 029.0 Prevailing torque type hexagon nut DIN-985 - M 6 #140 00.0 Prevailing torque type hexagon nut DIN-985 - M4 6 #140 01.0 Hexagon Thin Nut D-49B - M4 8 #140 02.0 Powersupply screw UNC 6/2 x 1/4 Pozi steel 6 #140 07.0 Set screw D-916 - M4 x 0 2 #140 09.0 Spring Extruder & bed 4 #140 040.0 Thin square nut DIN 562 - Steel - M4 9 #110 021.0 t_slot nut - 8 ST M #140 070.0 Parker 2.2 x 8 - plaatschroef 6 FELIXprinters Assembly Manual for the FELIX Tec Series Page 40
Prod. Nr. Desciption Total Image 105 021.0 Electronics bag 150 155.0 Opto sensor X (Straight), cable and connectortec4 1 150 156.0 Opto sensor Y (Angled) cable + connector Tec4 1 105 028.0 Z-sensor calibration unit 1 150 159.0 Double fan with cable and connector Tec4 1 FELIXprinters Assembly Manual for the FELIX Tec Series Page 41
170 01.0 cable ties, tie wrap - 100mm x 2.5 mm 1 170 021.0 Cable ties for mounting cables on Z bracket 2 170 015.0 Cable sleeve, nylon semi open set 95/ 115 cm 2.1 150 150.0 Stepper Extruder0 cable Tec4 1 150 152.0 Stepper X-axis cable Tec4 1 FELIXprinters Assembly Manual for the FELIX Tec Series Page 42
150 15.0 Stepper Y-axis cable Tec4 1 150 154.0 Stepper Z-axis cable Tec4 1 Prod. Nr. Desciption Total Image 105 020.0 Mechanic bag felix Tec4 15 004.0 Pulley motor - FELIX and Pro series 2 15 00.0 Tooth Belt 1 15 005.0 bearing 624, 4x1x6 (packaged per 10) 7 10 016.1 Extruder drive wheel FELIX /Tec4 1 FELIXprinters Assembly Manual for the FELIX Tec Series Page 4
10 05.0 platform support Felix Tec4 (Y-Bracket F.5) 1 10 041.0 Knurled thumb knob tec4 2 10 04.0 Z-adjustment right hot-end 1 10 042.0 Fan finger guard 40x40 mm tec4 2 10 044.0 Dual Extruder Front Bracket - Tec 4 1 160 017.0 Spacer rail and extruder wheel adjustment for Felix.X 1 FELIXprinters Assembly Manual for the FELIX Tec Series Page 44
Prod. Nr. Desciption Total Image Parts packet separately in DIY kit 150 02.0 Powersupply - FELIX.0 1 10 017.0 Spindle - trapezium - Felix 1 105 127.0 Assy build platform Felix Tec4 1 15 001.0 Hiwin linear ball bearing - MGN12H1R000Z1HM 2 15 002.0 Hiwin linear ball bearing - HGW15CC1R00Z0 1 FELIXprinters Assembly Manual for the FELIX Tec Series Page 45
Prod. Nr. Desciption Image 105 047.0 Set plastic parts 122 012.0 X_stage_F_0_belt_mount_v1 - black 1 105 064.0 Y stage bracket prt1 with inserts Felix Tec4 Black 1 105 065.0 Y stage bracket prt2 with inserts Felix Tec4 Black 1 122 015.0 Y_stage_F_0_tensioning_bracket_v1 - black 2 122 016.0 z_axis_f_0_lift_part_v1 - black 1 122 017.0 z_axis_f_0_motor_bracket_v1 - black 1 FELIXprinters Assembly Manual for the FELIX Tec Series Page 46
122 019.1 Extru_F_1_base - black 1 122 020.1 Extru_F_1_L_shape_bracket - black 122 021.0 Extru_F_0_arm_pt1_v1 - black 2 122 022.0 Extru_F_0_arm_pt2_v1 - black 2 122 025.0 Electronics_enclosure_F_0_cap_pt1 - black 1 122 026.0 Electronics_enclosure_F_0_cap_pt2 - black 1 FELIXprinters Assembly Manual for the FELIX Tec Series Page 47
122 028.0 Electronics_enclosure_F_0_cover_plate_v1 - black 1 122 01.0 Electronics_enclosure Felix Tec4 Black 1 170 017.0 Sticker on control box, TEC 4 1 122 09.0 Fan Cap airduct Tec4 - Black 2 122 040.0 Fan front cover Tec4 - black 1 122 07.0 Printed parts LCD cabinet Felix Tec4 - Black 1 122 011.0 X_stage_F_0_motor_bracket_v1 - black 1 FELIXprinters Assembly Manual for the FELIX Tec Series Page 48
Prod. Nr. Desciption Total Image 105 124.0 FULL metal hotend FELIX Tec 10 110.0 nozzle_felixprinters (0,5 mm pro1) 1 10 029.0 Hotend base Felix Tec4 1 10 00.0 Heat break Felix Tec4 1 150 01.0 Felix & Tec 4 - Heater Cartridge incl. connector 1 10 109.0 Hot End Heated Barrel 1.75 Pro1 1 150 162.0 FELIX.1 & Tec4 - Thermistor incl. connector 1 10 01.0 Teflon tube Hot-end (6,5 mm) Felix Tec4 1 140 06.0 Set screw D-916 - M x 4 FELIXprinters Assembly Manual for the FELIX Tec Series Page 49
Prod. Nr. Desciption Total Image 105 051.0 Frame bag Felix/ Tec4 110 017.0 frame connector set 6 110 018.0 handle PA 160 for Felix 1 110 019.0 Protective cap, handle PA160, FELIX 1 110 022.0 T-slot nuts 8 ST M4 12 110 024.0 t_slot nut - 8 ST M8 2 110 015.0 40x40 protective caps 4 110 016.0 80x40 protective caps 1 110 025.0 damping foot (felix ) 6 140 05.0 bolkop inbus bolt M8x16 ITEM 2 FELIXprinters Assembly Manual for the FELIX Tec Series Page 50
Prod. Nr. Desciption Total Image 105 050.0 Frame profile set Felix/ Tec profiel 8 40x40x400 E PT1 1 profiel 8 40x40x400 E PT 2 profiel 8 40x40x400 E PT4 1 profiel 8 80x40x440 E 1 FELIXprinters Assembly Manual for the FELIX Tec Series Page 51
Prod. Nr. Desciption Total Image 105 019.0 Miscellaneous Felix.1/ Tec4 150 018.0 USB cable 1.8m 1 170 011.0 Tweezers 1 170 019.1 Teflon Tube for Pro and series - (55cm) 2 170 02.1 Filament dust cleaner 1 180 001.1 PLA sample - 50 gram - Random Colours 1 122 045.0 Filament guide/ dust cleaner holder Felix/ Tec (printed) 1 122 044.0 Filament bracket Felix/ Tec (printed) - black 2 FELIXprinters Assembly Manual for the FELIX Tec Series Page 52
Prod. Nr. Desciption Total Image Optional parts depending on region 150 019.0 Power cable EU 1 150 020.0 Power cable US 1 150 021.0 Power cable AU 1 150 022.0 Power cable UK 1 FELIXprinters Assembly Manual for the FELIX Tec Series Page 5
Optional: depending on order Prod. Nr. Desciption Total Image 105 01.0 Upgrade Single Tec to Dual Felix Tec 4 150 027.1 Stepper motor Nema 17, 40 mm 1 150 151.0 Stepper Extruder1 cable Tec4 1 10 016.1 Extruder drive wheel FELIX /Tec4 1 140 017.0 Hexagon socket head cap screw DIN 912 - M x 16 105 124.0 Full metal hotend FELIX Tec 1 140 09.0 Spring Extruder & bed 1 140 028.0 Corrosserie ring - M4 - large washer 2 140 018.0 Hexagon socket head cap screw DIN 912 M4 x 12 1 FELIXprinters Assembly Manual for the FELIX Tec Series Page Page 54 51
Optional: depending on order 140 01.0 Hexagon Thin Nut D-49B - M4 1 15 005.0 bearing 624, 4x1x6 (packaged per 10) 1 170 019.1 Teflon Tube for Pro and series - (55cm) 1 170 02.1 Filament dust cleaner 1 105 128.0 set Tie wraps 20 pieces in bag 1 FELIXprinters Assembly Manual for the FELIX Tec Series Page 55