PNEUMATIC & HYDRAULIC ACTUATORS

PNEUMATIC & HYDRAULIC ACTUATORS SHORT VERSION www.australianpipelinevalve.com.au

QUALITY VALVE MANUFACTURER QUALITY COMMITMENT Quality is Our First Priority. Consistent product quality and a proven track record makes Australian Pipeline Valve a dependable choice for cast Gate, Globe and Check Valves, where total reliability is the number one concern. Since its founding, APV s philosophy has been focused on quality. Our valves are manufactured in full compliance to worldwide standards (such as ASME, ANSI, API6D, API600, EN, ISO, BS, AS). 70-78 Stanbel Road Salisbury Plain South Australia 5109 Telephone +61 (0)8 8285 0033 Fax +61 (0)8 8285 0044 email: admin@australianpipelinevalve.com.au

CONTENTS - SHORT VERSION Overview JC/JA/SW Series Pneumatic Actuators 5 JC Series Pneumatic Actuators Specifications & Drawings 6~8* JA Series Pneumatic Actuators Specifications & Drawings 9~15* JA/JC Series Pneumatic Actuators Torque Chart 16~17* SW Series Pneumatic Actuators Specifications & Drawings 18~21* SW Series Pneumatic Actuators Torque Chart 22* GP/GH Series Pneumatic Actuators Specifications & Drawings 23~37* ASK Series Pneumatic Actuators Specifications & Drawings 38~42* RP Series Pneumatic Compact Actuators 43~52* Compact Quad Pneumatic Actuators 53~65* ZT Series Linear Pneumatic Actuators 66~67* Electro - Pneumatic Positioner 68~71* Electric Actuators 72~73* Intelligent Electric Actuators 74* *Refer to APV website for complete version Copyright Australian Pipeline Valve 1990-2018 Edition Catalogues, photos, brochures and technical publications are the exclusive property of Australian Pipeline Valve. Any unauthorised reproduction in total or in part, shall result in prosecution. Products and data sheets in this publication are subject to change at anytime without notice. Australian Pipeline Valve reserves the right to carry out amendments to products and materials. AUSTRALIAN PIPELINE VALVE 3

CERTIFICATES DESIGN CERTIFICATION 4

OVERVIEW - JC/JA/SW SERIES JC/JA/SW SERIES PNEUMATIC ACTUATORS The TORQTURN pneumatic actuator is a rugged ductile iron or steel case scotch yoke heavy duty piston style pneumatic quarter turn actuator. This robust compact design is ideal for services requiring a reliable rugged operator. The maximum supply pressure is 150 PSI. A high pressure hydraulic model is also available. FEATURES Separation of Air Chamber (Cylinder) from Mechanism (Body) The air chamber where the piston moves linearly within the cylinder is sealed from the centre body which converts the piston linear motion into rotary output with zero air loss. All models have a rugged ductile iron air cylinder case and PTFE lining. The spring cylinder is carbon steel with ENP lining. High Output Torque Output is produced using the compound pressure method of two pistons in the double cylinder type, this allows a balanced, smooth, high torque output. Opening Indicator The output shaft is equipped with an indicator to show the opening position. Stops A stop is provided to control the opening and closing position. The stops enable the opening and closing to be adjusted up to +or- 5 degrees. Piston / Plating The bore of the air cylinder is PTFE lined for long life and low torque. The seals are viton. The bore of the carbon steel spring cylinder is ENP. 5

JC SERIES JC SERIES SPRING RETURN JC60S, JC90S L L2 L1 m1 m2 23 22 24 21 20 4-M A VIEW ØF R ØE Ød1 S 26 25 7 16 11 1 13 10 18 4 3 9 15 5 6 8 17 2 H H2 H1 G S A Ød ØF 19 14 12 PT 1/4 1 Body A48 NO25 2 Cylinder 885 Alloy-SCII4A & PTFE Lined 3 Sector Gear Steel 4 Stem A536 (G) 1045 5 Rack A536 (G) 1045 6 Piston A48 NO 25 7 Flange A48 NO25 8 O-Ring Viton 9 O-Ring Viton 10 O-Ring Viton 11 Spring Piston Steel 12 O-Ring Viton 13 Thrust Bearing Nylon 14 Thrust Bearing Nylon 15 Bolt A36 16 Bolt A36 17 Nut A36 18 Snap Ring AISI W1 19 Snap Ring AISI W1 20 Bolt A36 21 Nut A36 22 Set Screw A576 (G) 1015 23 Rack Guide Steel 24 Fastener Seal Viton + A36 25 Spring AISI 6150 26 Spring Cylinder Carbon Steel + ENP 27 28 29 Note Title JC60S/JC90S Torque Cylinder (ISO5211 Flange) Dwg No. JE-1014-JC60S, JC90S Cylinder Size Ød ød1 G T S L L1 L2 H H1 H2 m1 m2 øf øe M R JC60S 14 16 13 3 8 329 136 193 131 78 53 42 78 35 50 M6 7.5 JC90S 20 30 16 3 12 463 181 282 156 95 61 47 105 55 70 M8 10 See page 16 & 17 for torque charts. 7

JC SERIES JC SERIES SPRING RETURN JC130S L2 L 2 6 7 8 9 L1 10 3 m1 H2 H H1 m2 PT 1/4 1 14 13 12 11 4 5 4-M A VIEW ØF R ØE S Ød1 D S G 24 25 26 27 28 23 22 21 20 Ød ØF 19 18 17 16 15 1 Body FC200* 2 Pinion FCD450 3 Rack S45C (AISI 1045) 4 Cylinder FCD450* + PTFE LINED 5 Piston FCD450 6 Guide Block Iron-Based Powder 7 Washer 304+NBR 8 Screw S45C 9 Nut 2H 10 Bolt S45C 11 O-Ring Viton 12 Washer 304+NBR 13 Adjusting Nut 2H+ENP 14 Limit Stud S45C * 3 Coat Paint System 15 Nut 2H 16 O-Ring Viton 17 Thrust Bearing Nylon 18 Snap Ring 65Mn 19 O-Ring Viton 20 Bolt S45C 21 Spring Seat S45C 22 Spring 60Si2Mn 23 Spring Case SS400 (Grease Coated) 24 Screw S45C 25 Key S45C 26 Snap Ring 65Mn 27 O-Ring Viton 28 Thrust Bearing Nylon Cylinder Size Ød ød1 G T S L L1 L2 H H1 H2 m1 m2 øf øe M D R JC130S 34 35 28 3 22 683 257 426 224 131 93 70 155 70 102 M10 100 11.5 See page 16 & 17 for torque charts. 8

JA SERIES JA SERIES MEDIUM TORQUE RANGE PNEUMATIC ACTUATOR With larger size valves, the required torque is highest at break to open and end to close positions. The design of the JA series optimises this requirement. The SW series is also available for higher torque requirements. The piston linear motion is converted into rotary motion using a Para Arm to obtain output characteristics suitable for operating larger size valves. 1 6 7 8 9 10 11 2 12 3 13 14 4 5 1. Bearing: Low friction 2. Adaptor: Dual air chambers standard on double-acting units, which increase torque output and suppress piston eccentricity caused by uneven loading. 3. Air Supply Port: Size: RC 1/4 to R/C 1/2 depending on the pipe size. 4. Piston Assembly: Design geometry and seal technology that promote a smoother stroke and maximises the amount of torque delivered to the valve. 5. Piston Rod: Hard Chrome plated for low friction, longer life and increased sealing capability. 6. Pin: Hardened to effectively deliver increased torque. 7. Mounting Plate for manual gear. 8. Stem: Hard-chromium plated to improve wear resistance. 9. Air Cylinder: Rugged Ductile iron construction, PTFE lined. 9a. Spring Cylinder: Carbon Steel, Ductile Iron, PTFE or ENP lined. 10. Adjustable Stops: Opening and closing stops adjustable to + or - 5 to accommodate close seating devices. 11. O-Ring viton to provide a weather proof seal. 12. Para Arm: High strength ductile iron construction, providing high frequency operation & superior wear resistance. 13. Body: A robust, compact construction. 14. Yoke (option). This brochure is a guide and is subject to change without notice 9

JA SERIES JA SERIES DOUBLE ACTING JA130 640 68 132 3 16 9 13 25 23 24 27 26 2 19 18 4 14 85 103 D Ø100 15 12 1 28 10 11 17 20 21 22 D 2:1 6 7 5 8 1 Body FCD450 2 Body Cap FCD450 3 Para Arm FCD450 4 Piston Rod S45C 5 Pin S45C 6 Roller S45C 7 Bearing 304+PTFE 8 Snap Ring 65Mn 9 Adapter FC200 10 Gasket T-1995 11 Bearing 304+PTFE 12 O-Ring Viton 13 O-Ring Viton 14 Piston FC200 15 O-Ring Viton 16 O-Ring Viton 17 Nut SS400 18 Cylinder FCD450+PTFE Lined 19 Cap Screw SCM435 20 Stopper Bolt SCM435 21 Gasket 304+Viton 22 Adjustable Cap Nut SS400 23 Thrust Bearing RPTFE 24 Bearing 304+PTFE 25 Bolt SCM435 26 Position Indicator 304 27 Bolt 304 28 O-Ring Viton 29 Note Title JA130 Torque Cylinder (ISO5211 Flange) Dwg No. JE-1007-JA130 10

JA SERIES JA SERIES DOUBLE ACTING JA170, JA200, JA280 L 16 9 13 25 23 24 27 26 m1 m2 3 2 19 18 4 14 D 2:1 H H2 H1 D 6 7 5 8 15 12 1 28 10 11 17 20 21 22 1 Body FCD450 2 Body Cap FCD450 3 Para Arm FCD450 4 Piston Rod S45C 5 Pin S45C 6 Roller S45C 7 Bearing 304+PTFE 8 Snap Ring 65Mn 9 Adapter FC200 10 Gasket T-1995 11 Bearing 304+PTFE 12 O-Ring Viton 13 O-Ring Viton 14 Piston FC200 15 O-Ring Viton 16 O-Ring Viton 17 Nut SS400 18 Cylinder FCD450+PTFE Lined 19 Cap Screw SCM435 20 Stopper Bolt SCM435 21 Gasket 304+Viton 22 Adjustable Cap Nut SS400 23 Thrust Bearing RPTFE 24 Bearing 304+PTFE 25 Bolt SCM435 26 Position Indicator 304 27 Bolt 304 28 O-Ring Viton 29 Note Title JA170-JA280 Torque Cylinder (ISO5211 Flange) Dwg No. JE-1010-JA170, J200, JA280 CYLINDER SIZE m1 M2 L H H1 H2 Wt (Kg) Flange ISO5211 JA-170 95 176 755 381 209 105 80 516 JA-200 115 232 1060 457 244 130 130 F25 JA-280 158 302 1360 578 305 165 250 F30 11

JA SERIES JA SERIES SPRING RETURN MANUAL OVER-RIDE JA130SH, C/W HANDWHEEL - MANUAL OVER-RIDE 130 650 287 P1 EXH PT1 68 132 19 24 27 23 4 13 18 15 10 29 35 34 33 32 31 30 25 14 2 11 16 21 Ø44 27 200 EXH 38 157 32 128 38 40 39 37 36 Ø44 A 5 20 17 12 1 28 22 8 9 6 3 7 26 4-M16 A VIEW R17.5 Ø100 Ø140 27 138 F14 ISO5211 FLANGE 1 Body A48 NO25 (DI) 2 Adaptor A48 NO25 3 Cylinder 885 Alloy-SCII4A + PTFE 4 Para Arm A536 (G) 65-45-12 5 Stem A576 (G) 1045 6 Piston Rod A576 (G) 1045 7 Piston Zn Alloy 8 Roller AISI (T) 329 9 Pin A576 (G) 1045 HCr 10 O-Ring Viton 11 O-Ring Viton 12 O-Ring Viton 13 O-Ring Viton 14 O-Ring Viton 15 Gasket CNAF 16 Thrust Bearing Nylon 17 Thrust Bearing Nylon 18 Bearing Reinforced PTFE 19 Key A576 (G) 1045 20 Snap Ring AISI W1 21 Snap Ring AISI W1 22 Snap Ring AISI W1 23 Fastener Seal Viton 24 Nut A36 25 Spring Piston FCD450 26 Nut A36 27 Set Screw A576 Gr 1015 28 Bearing Reinforced PTFE 29 Gasket Non Asbestos 30 Cylinder Carbon Steel 31 Spring Case Carbon Steel + ENP 32 Spring SUP10 33 Long Bolt Zn-Plating 34 Spring Cover FCD450 35 Nut Zn-Plating 36 Bolt A (193) 37 Cylinder STKM13 38 Handle A576 (G) 1045 39 Long Bolt Zn-Plating 40 Nut A36 NOTE TITLE JA130SH Torque Cylinder Side Handle (ISO5211 Flange) DWG NO. JE-1009-JA130SH 12

JA SERIES JA SERIES SPRING RETURN MANUAL OVER-RIDE JA170SH, JA200SH, JA280SH C/W HANDWHEEL - MANUAL OVER-RIDE MAX L3 L2 L1 46 45 44 43 38 39 40 41 42 C W A 3 6 7 D 2:1 5 37 33 32 31 30 29 16 9 13 25 23 24 27 26 2 19 8 G 18 4 14 H H2 H1 A 36 35 34 39 15 12 1 28 10 11 17 20 21 22 1 Body* FCD450 2 Body Cap* FCD450 3 Para Arm FCD450 4 Piston Rod S45C+HCr 5 Pin S45C 6 Roller S45C 7 Bearing 304+PTFE 8 Snap Ring 65Mn 9 Adaptor FC200 10 Gasket T-1995 11 Bearing 304+PTFE 12 O-Ring Viton 13 O-Ring Viton 14 Piston FC200 15 O-Ring Viton 16 O-Ring Viton 17 Nut SS400 18 Cylinder* FCD450+PTFE 19 Cap Screw SCM435 20 Stopper Bolt SCM435 21 Gasket 304+Viton 22 Cap Nut SS400+ENP 23 Thrust Bearing RPTFE CYLINDER SIZE ød ød1 G G1 G2 T M F JA170SH 50 50 60 60 67 4 m20 130 JA200SH 70 64 75 75 83 4 m16 200 JA280SH 90 85 100 100 108 4 m20 230 24 Bearing 304+PTFE 25 Bolt SCM435 26 Position Indicator 304 27 Bolt 304 28 O-Ring Viton 29 Spring Retainer FCD450 30 Cylinder* Carbon Steel + PTFE 31 Spring Case* Carbon Steel + PTFE 32 Long Bolt S45C 33 Spring Cover FCD450 34 Spring 60Si2Mn 35 Spring 60Si2Mn 36 Limit Stud S45C+ENP 37 Nut 2H 38 Nut S45C+ENP 39 Stem Screw S45C+ENP 40 Bearing Assembly 41 Bearing Sleeve A283M (Gr) C 42 Bolt S45C 43 Handwheel FCD450 44 Key S45C 45 Crank S45C+ZN 46 Snap Ring 65Mn *3 Coat Paint System E L1 L2 L3 A C H H1 H2 g w Flange ISO5211 165 378 700 150 176 95 381 209 105 1/4 260 F16 254 530 960 240 232 115 457 244 130 3/8 440 F25 298 680 1250 300 302 158 578 305 165 1/2 760 F30 13

JA SERIES JA SERIES SPRING RETURN JA130S 548 370 P1 EXH. PT1 68 147 19 24 27 23 4 13 18 15 10 29 35 34 33 32 31 30 25 14 2 11 16 21 Ø44 27 38 285 157 128 32 85 EXH. Ø44 5 20 17 12 1 28 22 8 9 6 3 7 26 R17.5 4-M16 Ø175 Ø100 Ø140 27 138 F14 ISO5211 FLANGE 1 Body A48 NO25 (DI) 2 Adaptor A48 NO25 3 Cylinder 885 Alloy-SCII4A + PTFE 4 Para Arm A536 (G) 65-45-12 5 Stem A576 (G) 1045 6 Piston Rod A576 (G) 1045 7 Piston A48 NO25 (Piston Bore PTFE Lined) 8 Roller AISI (T) 329 9 Pin A576 (G) 1045 HCr 10 O-Ring Viton 11 O-Ring Viton 12 O-Ring Viton 13 O-Ring Viton 14 O-Ring Viton 15 Gasket CNAF 16 Thrust Bearing Nylon 17 Thrust Bearing Nylon 18 Bearing Reinforced PTFE 19 Key A576 (G) 1045 20 Snap Ring AISI W1 21 Snap Ring AISI W1 22 Snap Ring AISI W1 23 Fastener Seal NBR 24 Nut A36 25 Spring Piston FCD450 26 Nut A36 27 Set Screw A576 Gr 1015 28 Bearing Reinforced PTFE 29 O-Ring Viton 30 Cylinder Carbon Steel 31 Spring Case Carbon Steel + ENP 32 Spring SUP10 33 Long Bolt Zn-Plating 34 Spring Cover FCD450 35 Nut Zn-Plating Note Title JA130 Torque Cylinder (ISO5211 FLANGE) Dwg No. JE-1008-JA130S 14

JA SERIES JA SERIES SPRING RETURN JA170S, JA200S, JA280S L2 L L1 4-M ØF ØE JA170S C A 8-M A VIEW ØF ØE 3 D JA200S / JA280S 38 33 32 31 30 29 16 9 13 25 23 24 27 26 2 19 18 4 14 D 2:1 D 6 7 5 8 D 2:1 37 36 35 34 39 15 12 1 28 10 11 17 20 21 22 1 Body* FCD450 2 Body Cap FCD450 3 Para Arm FCD450 4 Piston Rod S45C + HCr 5 Pin S45C 6 Roller S45C 7 Bearing 304+PTFE 8 Snap Ring 65Mn 9 Adaptor FC200 10 Gasket T-1995 11 Bearing 304+PTFE 12 O-Ring Viton 13 O-Ring Viton 14 Piston FC200 15 O-Ring Viton 16 O-Ring Viton 17 Nut SS400 18 Cylinder FCD450* + PTFE Lined 19 Cap Screw SCM435 20 Stopper Bolt SCM435 21 Gasket 304 + Viton 22 Cap Nut SS400 + ENP 23 Thrust Bearing R.PTFE 24 Bearing 304 + PTFE 25 Bolt SCM435 26 Position Indicator 304 27 Bolt 304 28 O-Ring Viton 29 Spring Retainer FCD450 30 Cylinder Carbon Steel + PTFE Lined 31 Spring Case* Carbon Steel + PTFE Lined 32 Long Bolt S45C 33 Spring Cover* FCD450 34 Spring 60Si2Mn 35 Spring 60Si2Mn 36 Limit Stud S45C + ENP 37 Adjusting Nut S45C + ENP 38 Tie Bar Nut Alloy Steel 2H Note Title JA170S/JA200S/JA280S TORQUE CYLINDER (ISO5211 FLANGE) Dwg No. JE-1011-JA170S, JA200S, JA280S * 3 Coat paint system CYLINDER SIZE Ød ød1 G G1 G2 T S M F JA-170S 55 50 60 60 67 4 12 M20 130 JA-200S 70 64 75 75 83 4 18 M16 200 JA-280S 90 85 100 108 108 4 24 B20 230 E L L1 L2 A C H H1 H2 g Flange ISO5211 165 988 378 610 176 95 381 209 105 1/4 F16 254 1415 530 885 232 115 457 244 130 3/8 F25 298 1840 680 1160 302 158 578 305 165 1/2 F30 15

SW SERIES SW SERIES HYDRAULIC MANUAL OVER-RIDE A View 1020 37 60 Single action (Spring return) 310 Connect with oil tank Plug Globe valve (normal close, open when hydraulic action) 251 160 400 200 345 60 15 350 120 500 6-Ø15 PT3/8 Exhaust Port Manual pump diagram for CW35S Pneumatic Actuator PT3/8 Full aluminium alloy or S/S version. ESDV Hydraulic Self Contained 1 Oil Tank Assembly 2 Filter Net Assembly 3 Breather Valve Assembly 4 Manual Pump Assembly 5 Check Valve Assembly 6 Overflow Valve Assembly 7 Globe Valve Assembly 8 Pressure Gauge Assembly 9 Plug Assembly Note Title SW35S PNEUMATIC ACTUATOR MANUAL PUMP Dwg No. 3-7501 20

G RANGE PNEUMATIC & HYDRAULIC G RANGE HIGH TORQUE RANGE ACTUATORS G Range Scotch Heavy Duty Yoke actuators are available in hydraulic and pneumatic and provide a large torque range compact body design. G Range actuators are an improvement on the basic competitors scotch yoke concept and feature an improved reaction bar in addition to adding replaceable bearings, a highly efficient wear and corrosion resistant coating system and a tension rod compressed spring. This enhanced design greatly improves efficiency, reduces wear and extends the actuator s life. The combining of these technologies, enhancements, and superior quality control techniques ensures a high quality assembly which forms the heart of our extended service actuators - the G Range. APPLICATIONS Automation of any quarter-turn mechanism such as Ball, Plug and Butterfly Valves. FEATURES Wear Resistance - The G Range tension rod is a high strength alloy steel treated to provide a highly corrosion and wear resistant finish. The superior surface finishes, and self-lubricating bearings maximise the transfer of input energy directly to the valve stem. The tension loaded spring minimises radial loads on the piston rod, further enhancing efficiency. Service Rated - G Range models are qualified by accelerated wear testing. The actual service life may be predicted based upon specific application parameters and environmental conditions. Proper actuator selection, enhanced by proprietary data analysis methods, allows optimum performance and operating economy Replaceable Bearings - Low friction, permanently lubricated, high performance bearings protect sliding and rotating components, significantly extending actuator life. Four Year Warranty - G Range actuators are backed by the industry s strongest materials and workmanship warranty. Corrosion Resistance - G Range actuators incorporate protective internal and external coatings, assuring the actuator s reliable operation in the harshest of environments. The air cylinder is PTFE lined for further corrosion resistance which also reduces friction providing ease/smoothness of operation. The actuator exhibits excellent corrosion resistance, confirmed by Salt Spray Testing. Construction features prevent water ingress, allowing G Range actuators to meet IP 66 and IP 67M specifications. Safety - The G Range facilitates safe installation and removal of the spring module. It allows for the removal of the spring module in a manner that eliminates accidental release of the spring force. Interchangeability - The ease of interchanging the power and spring modules allows quick reversal of the fail-safe mode, while providing for the addition of over-rides, accessories and other modules. Design - The G Range modular design features field serviceable modules. The available modules include the drive, power, spring and over-ride. These modules are removable, serviceable and interchangeable without removing the actuator from the valve. This procedure does not require special tools or disassembly of any module. This unique feature reduces required plant shutdown time for service. Modules may be replaced as an assembly or serviced at your maintenance facility. Modular Inventory - All modules may be purchased separately or in any combination. This features allows reduced parts and spares inventory at the distribution facility, while substantially increasing the availability of different model configurations. Namur - The shaft driven accessory interface conforms to the NAMUR standard and is identical on all G Range actuators, allowing for standardisation of accessory mounting hardware and installation practices. MSS and ISO Mounting - The G Range valve interface meets the dimensional requirements of MSS SP-101 or ISO 5211 defined for each torque range. Compact - The G Range design optimises the centre of gravity location, is significantly lighter, and requires less space than other actuators of equal or lesser torque output. Model GP-Pneumatic 23

G RANGE PNEUMATIC & HYDRAULIC G RANGE HIGH TORQUE RANGE ADVANTAGES Corrosion Protected O-Rings are fi tted on body caps and all joints. This ensures an effective seal to prevent ingress of water. With one way vent checks, total O-Ring sealing, the model GP and GH design prevents water ingress and seals out the environment. Also the Air/Hydraulic cylinder is PTFE lined. ISO Valve Mounting The G Range Actuators interface meets ISO standard, and meets the dimensional requirements of ISO defined for each torque range. Standardised Interface The shaft driven accessory interface conforms to NAMUR and are identical on all G Range models, allowing standardisation of accessory mounting hardware and installation practices. Wear Resistant The guide rod and piston rod have an advanced surface treatment, which combined with self-lubricating bearings, provides superior wear resistance and extends the life of all sliding components. PTFE air/hydraulic cylinder lining ensures long life and smooth running. High Efficiency The piston rod and guide block connection have superior surface fi nishes and self-lubricating bearings to maximise input energy transfer directly to the valve stem. Efficiency is further enhanced by the tension - loaded spring, minimising radial loads on the piston rod. Bidirectional Travel Stops Integral bidirectional travel stops, adjustable from 80 to 100 of total valve travel prevents excessive valve seat wear. Long Service Life The G Range actuators incorporate four stages of internal and external coatings to resist severe weather, chemical and petroleum environments. The inner surface of the air cylinder is coated with PTFE providing enhanced corrosion resistance and self-lubrication. Modular Design G Range actuators design provides fi eld serviceable drive, power, spring and over-ride modules. The modules are removable, serviceable and inter-changeable without the need to remove the actuator from the valve. Modules are available for separate purchase to reduce spare parts inventory. Spring Module To ensure the safety of personnel during installation and maintenance, the spring module has been designed so that it can only be removed from the power module with the spring in the fully extended position. This prevents accidental release of the spring force, protecting personnel from injury and the actuator from accidental damage. Resists Corrosion Tie-bars on power module are corrosion resistant, and internal and external surfaces are coated to protect in harsh environments. Pneumatic Model GP Spring Return High Pressure Hydraulic Model GH Spring Return Pneumatic Model GP Double Acting GENERAL APPLICATION Torque Outputs Operating Temperatures Operating Pressures Double acting: 830~250000 Nm Standard: -20 C~80 C Pneumatic: 3~7 Bar Spring return end torques: 307~71764 Nm Low Temperature: -40 C~80 C Hydraulic: 100 Bar High Temperature: -20 C~120 C 24

G RANGE PNEUMATIC & HYDRAULIC G RANGE HIGH TORQUE RANGE DESIGN FEATURES OFFER UNIQUE BENEFITS 1. Safe Spring Lock Positively locks the spring module in place under load. Prevents spring module detachment from the drive module. 2. Reduced Wear The design of connection between the piston rod and the guide block compensates for side load deflection and there by reduces wear on the rod, bearings and seals. 3. Standardised Mounting The NAMUR mounting configuration allows standardisation of mounting hardware for a wide range of shaft driven accessories. 4. Replaceable Bearings Replaceable bearings protect sliding and rotating components, with suitability for either dry or lubricated working conditions. 5. PTFE Guide Bar PTFE thrust bar prevents yoke pin axial movement, transferring axial loads directly to the drive module case. 6. Optional Over-ride Internal hydraulic over-ride cylinder module for spring-return models doesn t increase actuator length. 7. Ease of Lifting G25 and larger models are equipped with four lifting eyes for safe actuator handling during shipping installation and removal. 8. Integral Housing Vent The main actuator housing incorporates an integral check valve in order to release overpressure. 14. 316SS One Way Breather 3. Standardised Mounting 5. PTFE Guide Bar 2. Reduced Wear 10. Roller 15. Three Coat 1. Safe Spring External Paint Lock 6. Hydraulic Over-ride for Spring Module 12. PTFE Lined Air Cylinder Case 11. PTFE Guide Ring 4. Replaceable Bearings 8. Integral Housing Vent 9. 80 C~100 C Travel Adjustment 16. Epoxy Lined + Grease Coated 13. Enclosed Spring Retainer 9. 80 ~100 Travel Adjustment Bi-directional travel stops are integral to the actuator. The stops allow 80 ~ 100 total travel adjustment and are designed to prevent ingress of foreign matter and water. 10. Roller Rollers are used which reduces friction between the yoke arm and pin, minimising wear to the yoke arm and pin. 11. PTFE Guide Ring The PTFE Guide prevents metal to metal contact with the cylinder bore, thus ensuring the cylinder is not damaged by the piston whilst also reducing torque as well as ensuring ease of operation. 12. PTFE Lined Cylinder The Air/Hydraulic Cylinder is PTFE lined to ensure smooth low torque operation over the life of the actuator and also prevent corrosion. 13. Spring Safety The retaining nut system & cover positively locks and covers the spring module to allow its safe removal and installation, eliminating accidental release of the spring force. PNEUMATIC SPRING RETURN Symmetric or Canted (Inclined) Yokes Torqturn G-Range actuators are available with either symmetric or canted yokes. The traditional symmetric yokes provide efficient operation at both the end to close and break to open positions. Canted yokes provide higher break to open torques and are used where lower run and end torques are acceptable. Torqturn actuators utilise the optimal solution depending on actuator size. Symmetrical Yoke Canted Yoke Torque 0 Closed Canted Symmetrical 45 POSITION 90 Open 25

G RANGE PNEUMATIC & HYDRAULIC G RANGE HIGH TORQUE RANGE MODULAR VERSATILITY Blind End Cap Pneumatic Power Module - Model GP Spring Module Hydraulic Power Module Model GH or over-ride for Hydraulic Actuators Module Spring Module with Integral Internal override Hydraulic Cylinder Pneumatic Power Module Hydraulic Power Module or Override for Hydraulic Actuator Module Pneumatic Power Module with Manual Over-ride and/or with extended travel stops Manual Gear Over-ride TORQUE CHARACTERISTICS 125 100 Break Spring Single Acting Break Air 125 100 Break Torque Double Acting Torque 75 50 25 Air End Spring End Torque 75 50 25 Running Torque Non-declutchable mechanical override for up to G25 spring-return models. 0 45 90 Stroke 0 45 90 Stroke TORQUE TEST A digital torque tester enables accurate measurement of an actuator s torque output, thus G Range ac tuators can be supplied with a torque test sheet, which details actual torque output throughout the actuator s travel range. 26

G RANGE PNEUMATIC & HYDRAULIC G RANGE - MODEL GP TORQUE CHARTS DOUBLE ACTING TORQUES (Nm) Model Max Torque of Drive Module Air Pressure 3 Bar 4 Bar 5 Bar 6 Bar 7 Bar Start End Run Start End Run Start End Run Start End Run Start End Run GP12S-170 489 292 652 390 815 487 978 585 1141 683 1000 Nm GP12S-200 681 408 908 545 1135 681 1362 817 1589 954 GP14S-200 830 504 1107 672 1384 839 1660 1007 1937 1175 GP14S-250 2000 Nm 1298 787 1730 1049 2163 1312 GP14S-300 1861 1129 GP16S-250 1622 984 2163 1312 2704 1640 3245 1968 3786 2296 GP16S-300 4000 Nm 2336 1417 3115 1889 3894 2362 GP16S-350 3180 1929 4240 2572 GP25S-350 3926 2381 5235 3175 6543 3969 7852 4763 GP25S-400 8000 Nm 4984 3023 6646 4031 8307 5039 GP25S-450 6309 3827 8412 5103 GP30S-450 7710 4677 10280 6236 12580 7631 15420 9354 GP30S-500 16000 Nm 9519 5774 12693 7700 15866 9625 GP30S-550 11519 6988 15359 9317 GP35S-550 14660 8893 19547 11858 24433 14822 29320 17787 34207 20752 GP35S-600 32000 Nm 17447 10584 23263 14112 29078 17640 34894 21169 GP35S-700 23748 14407 31664 19209 GP40S-600 35310 21421 42373 25706 49435 29990 GP40S-700 63000 Nm 38449 23325 48062 29157 57674 34988 67286 40820 GP40S-800 37664 22849 50219 40366 62774 38082 GP48S-800 73852 44803 88623 53764 103393 62725 GP48S-900 125000 Nm 74775 45363 93468 56703 112162 68044 130856 79385 GP48S-1000 69237 42003 92316 56005 115395 70006 GP60S-800 119641 72582 139581 84679 GP60S-900 100947 61241 126183 76551 151420 91861 176657 107171 250000 Nm GP60S-1000 93469 56704 124626 75606 155782 94507 186939 113409 218095 132310 GP60S-1100 113097 68612 150797 91483 188496 114354 226195 137224 263894 160095 27

G RANGE PNEUMATIC & HYDRAULIC G RANGE - MODEL GP TORQUE CHARTS SPRING RETURN ACTING TORQUES (Nm) - SPRING SIZE/AIR SUPPLY 5 BAR Model Max Torque of Drive Module Air Start (BTO) Run (Air) Air End (ETO) Spring Break (BTC) Run (Spring) Spring End (ETC) GP12S-170 SR5 489 245 330 485 243 326 1000 Nm GP12S-200 SR5 688 337 448 698 343 453 GP14S-200 SR5 877 456 594 789 402 506 GP14S-250 SR5 2000 Nm 1347 671 818 1345 670 815 GP14S-300 SR5 1908 975 1235 1880 957 1206 GP16S-250 SR5 1692 881 1150 1553 795 1011 GP16S-300 SR5 4000 Nm 2438 1213 1472 2421 1202 1455 GP16S-350 SR5 3215 1744 2106 3194 1637 2085 GP25S-350 SR5 3826 2044 2400 3960 2013 2534 GP25S-400 SR5 8000 Nm 5309 2685 3352 4955 2466 2999 GP25S-450 SR5 6788 3402 4188 6326 3117 3726 GP30S-450 SR5 7892 4001 4922 7929 3968 4869 GP30S-500 SR5 16000 Nm 10042 5125 6490 9375 4712 5824 GP30S-550 SR5 12106 6162 7772 11426 5741 7092 GP35S-550 SR5 15527 7909 9984 14449 7241 8907 GP35S-600 SR5 32000 Nm 18327 9058 10894 18185 8971 10752 GP35S-700 SR5 25470 12767 15715 23864 11772 14109 GP40S-600 SR5 21644 11014 13884 21426 10879 13666 GP40S-700 SR5 63000 Nm 29304 14679 18046 30015 15120 18757 GP40S-800 SR5 41095 21218 27349 35425 17702 21679 GP48S-800 SR5 44755 22574 28063 45789 23214 29097 GP48S-900 SR5 125000 Nm 58269 29261 36121 57348 28690 35200 GP48S-1000 SR5 72776 36756 45792 69602 34789 42618 GP60S-800 SR5 61439 30300 36302 63398 31515 38261 GP60S-900 SR5 76967 38524 47305 78878 39710 49217 250000 Nm GP60S-1000 SR5 97605 48824 59891 95891 47761 58177 GP60S-1100 SR5 116733 59787 76127 112369 57081 71764 BTO = Break To Open Torque (Air Start) RUN = Running Minimum (Half-Stroke Torque) ETO = End To Open Torque (Air End) BTC = Break To Close Torque (Spring Start) ETC = End To Close Torque (Spring End) 30

G RANGE PNEUMATIC & HYDRAULIC G RANGE - MODEL GP TORQUE CHARTS SPRING RETURN ACTING TORQUES (Nm) - SPRING SIZE/AIR SUPPLY 5.5 BAR Model Max Torque of Drive Module Air Start (BTO) Run (Air) Air End (ETO) Spring Break (BTC) Run (Spring) Spring End (ETC) GP12S-170 SR5.5 550 298 380 530 266 356 1000 Nm GP12S-200 SR5.5 753 373 491 757 576 496 GP14S-200 SR5.5 944 458 582 940 455 578 GP14S-250 SR5.5 2000 Nm 1475 726 946 1433 701 904 GP14S-300 SR5.5 2089 1062 1450 1976 994 1337 GP16S-250 SR5.5 1747 836 1078 1896 948 1227 GP16S-300 SR5.5 4000 Nm 2707 1314 1808 2475 1215 1576 GP16S-350 SR5.5 3517 1763 2361 3469 1734 2313 GP25S-350 SR5.5 4207 2111 2831 4165 2086 2604 GP25S-400 SR5.5 8000 Nm 5529 2760 3673 5465 2722 3609 GP25S-450 SR5.5 7074 3456 4447 7119 3483 4492 GP30S-450 SR5.5 8769 4264 5391 8745 4217 5312 GP30S-500 SR5.5 16000 Nm 10912 5237 6544 10908 5234 6540 GP30S-550 SR5.5 13194 6289 7769 13348 6381 7924 GP35S-550 SR5.5 16786 8053 10057 16820 8073 10092 GP35S-600 SR5.5 32000 Nm 20090 9674 12158 19828 9517 11897 GP35S-700 SR5.5 27512 13581 17757 25780 12542 16025 GP40S-600 SR5.5 24041 11554 14473 24368 11750 14800 GP40S-700 SR5.5 63000 Nm 33087 16322 21320 31547 15398 19780 GP40S-800 SR5.5 43011 20546 25475 43576 20885 26040 GP48S-800 SR5.5 50263 24359 30936 50301 24382 30974 GP48S-900 SR5.5 125000 Nm 63321 30734 39126 63690 30955 39595 GP48S-1000 SR5.5 78760 39161 51777 75157 36999 48173 GP60S-800 SR5.5 68043 33285 42906 66764 32517 41627 GP60S-900 SR5.5 250000 Nm 83076 41892 56263 82539 41389 55726 GP60S-1000 SR5.5 107625 53261 69911 101449 49555 63736 BTO = Break To Open Torque (Air Start) RUN = Running Minimum (Half-Stroke Torque) ETO = End To Open Torque (Air End) BTC = Break To Close Torque (Spring Start) ETC = End To Close Torque (Spring End) 31

G RANGE PNEUMATIC & HYDRAULIC G RANGE - MODEL GP TORQUE CHARTS SPRING RETURN ACTING TORQUES (Nm) - SPRING SIZE/AIR SUPPLY 6 BAR Model Max Torque of Drive Module Air Start (BTO) Run (Air) Air End (ETO) Spring Break (BTC) Run (Spring) Spring End (ETC) GP12S-170 SR6 611 309 418 560 278 367 1000 Nm GP12S-200 SR6 824 409 540 802 408 539 GP14S-200 SR6 1037 518 633 1028 512 623 GP14S-250 SR6 2000 Nm 1648 857 1118 1477 752 948 GP14S-300 SR6 2280 1156 1447 2291 1162 1458 GP16S-250 SR6 2018 1043 1348 1896 968 1227 GP16S-300 SR6 4000 Nm 3044 1588 2077 2595 1310 1629 GP16S-350 SR6 3914 2102 2502 3858 1954 2446 GP25S-350 SR6 4633 2403 2677 4955 2466 2999 GP25S-400 SR6 8000 Nm 6243 3065 3643 6326 3117 3726 GP25S-450 SR6 7897 3799 4357 8261 4024 4720 GP30S-450 SR6 9598 4850 6046 9375 4712 5824 GP30S-500 SR6 16000 Nm 11962 6064 7613 11426 5741 7092 GP30S-550 SR6 14694 7332 8957 14080 6952 8344 GP35S-550 SR6 18569 9209 11136 18185 8970 10752 GP35S-600 SR6 32000 Nm 22179 10727 12424 22471 10908 12716 GP35S-700 SR6 30207 15112 18543 28953 14335 17288 GP40S-600 SR6 25544 12799 15471 26630 13472 16828 GP40S-700 SR6 63000 Nm 35995 18056 22248 35425 17702 21679 GP40S-800 SR6 46029 22821 28593 47742 23883 29300 GP48S-800 SR6 53420 26257 31275 57348 28690 35200 GP48S-900 SR6 125000 Nm 69545 34753 42561 69602 34788 42618 GP48S-1000 SR6 86497 42250 55793 82680 41743 51976 GP60S-800 SR6 70724 34468 40762 78878 39710 49217 GP60S-900 SR6 93243 46119 55529 95891 47761 58177 250000 Nm GP60S-1000 SR6 115175 58821 74570 112369 57081 71764 GP60S-1100 SR6 BTO = Break To Open Torque (Air Start) RUN = Running Minimum (Half-Stroke Torque) ETO = End To Open Torque (Air End) BTC = Break To Close Torque (Spring Start) ETC = End To Close Torque (Spring End) 32

G RANGE PNEUMATIC & HYDRAULIC G RANGE - BILL OF MATERIALS ASSEMBLY DRAWING 42 41 40 39 38 37 36 35 34 32 28/31 30 29/ 28 27 26 25 24 23 22 43 17 17 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 44 16 17 18 19 20 21 No. Name Material No. Name Material 1 Body Ductile Iron +3 Coat Paint 23 Screw Alloy Steel 2 Vent Valve Carbon Steel 24 Guide Ring PTFE 3 Sliding Bearing Metal + PTFE 25 O-Ring Viton 4 Adjust Stud Alloy Steel 26 Piston Ductile Iron 5 Nut 2H 27 Centre Bar Alloy Steel 6 Yoke Carbon Steel 28 O-Ring Viton 7 Spring Case Carbon Steel* Epoxy Lined + Grease Coated 29 Stud Alloy Steel 8 Sliding Bearing Metal + PTFE 30 Nut 2H 9 Spring Alloy Steel 31 Sliding Bearing Metal + PTFE 10 Tension Rod Alloy Steel 32 Bolt Carbon Steel 11 Spring Seat Carbon Steel 33 Body Cap Ductile Iron 12 Nut 2H 34 Bolt Carbon Steel 13 Sliding Bearing Metal + PTFE 35 Cover Ductile Iron 14 Hydraulic Cylinder Carbon Steel 36 Drive Shaft Alloy Steel 15 Hydraulic Piston Carbon Steel 37 Roller Alloy Steel 16 Adaptor Ductile Iron 38 Sliding Bearing Metal + PTFE 17 O-Ring Viton 39 Pin Alloy Steel 18 Nut 2H 40 Guide Block Ductile Iron 19 Cylinder Carbon Steel + PTFE Lined 41 Nut Carbon Steel 20 End Cap Ductile Iron 42 Cover Plate Carbon Steel 21 Tie Bar** & Nut Alloy Steel*/ 2H 43 Breather - One Way 316SS 22 O-Ring Viton 44 O-Ring Viton * Or Ductile Iron in smaller sizes. ** Stainless Steel or no external tie option available. Sample only, refer to as built B.O.M for each size. 33

G RANGE PNEUMATIC & HYDRAULIC G RANGE - DIMENSIONS SPRING RETURN ACTING L0 L (Dimensions in this sheet are for spring return actuators with a spring size of 4 Bar. All drawings available on request.) m1 A m2 ØD B Model Flange L L0 m1 m2 A B D Air Port Weight (kg) GP12S-170-SR4 962 364 65 165 50 80 230 RC3/8 79 F12 GP12S-200-SR4 962 364 78 178 50 80 256 RC3/8 93 GP14S-200 SR4 1105 449 87.5 187.5 60 88 255 RC3/8 117 GP14S-250 SR4 F14 1105 449 87.5 212.5 60 88 305 RC1/2 156 GP14S-300 SR4 1125 449 87.5 237.5 60 88 360 RC1/2 182 GP16S-250 SR4 1289 499 105 222.5 70 92 305 RC1/2 184 GP16S-300 SR4 F16 1289 499 105 247.5 70 92 360 RC1/2 209 GP16S-350 SR4 1318 499 105 272.5 70 92 415 RC1/2 268 GP25S-350 SR4 1576 556 150 292.5 90 104 415 RC1/2 316 GP25S-400 SR4 F25 1576 556 150 317.5 90 104 465 RC3/4 355 GP25S-450 SR4 1674 556 150 350 90 104 520 RC3/4 386 GP30S-450 SR4 1807 662 175 370 110 130 520 RC3/4 534 GP30S-500 SR4 F30 1807 662 175 395 110 130 570 RC3/4 609 GP30S-550 SR4 1807 662 175 420 110 130 620 RC3/4 758 GP35S-550 SR4 2005 817 207.5 450 140 65 620 RC3/4 997 GP35S-600 SR4 F35 2005 817 207.5 450 140 165 670 RC1 1102 GP35S-700 SR4 2005 817 207.5 475 140 165 770 RC1 1310 GP40S-600 SR4 2695 960 237.5 505 170 200 670 RC1 1230 GP40S-700 SR4 F40 2695 960 237.5 555 170 200 770 RC1 1420 GP40S-800 SR4 2695 960 237.5 607.5 170 200 875 RC1.1/2 1865 GP48S-800 SR4 3395 1130 280 637.5 200 210 875 RC1.1/2 2340 GP48S-900 SR4 F48 3395 1130 280 687.5 200 210 975 RC2 2816 GP48S-1000 SR4 3585 1130 280 787.5 200 210 1075 RC2 3380 GP60S-800 SR4 4185 180 343 707.5 270 230 875 RC1.1/2 3170 GP60S-900 SR4 4185 1380 343 757.5 270 230 975 RC2 3718 F60 GP60S-1000 SR4 4750 1380 343 807.5 270 230 1075 RC2 4230 GP60S-1100 SR4 4750 1380 343 857.5 270 230 1175 RC2 4940 34

G RANGE PNEUMATIC & HYDRAULIC G RANGE - DIMENSIONS DOUBLE ACTING ØD m2 L1 L m1 A B Model Flange L L1 m1 m2 A B D Air Port Weight (kg) GP12S-170DA 499 364 73 165 50 80 230 RC3/8 41 F12 GP12S-200DA 499 364 73 178 50 80 256 RC3/8 48 GP14S-200DA 594 449 87.5 187.5 60 88 255 RC3/8 57 GP14S-250DA F14 594 449 87.5 212.5 60 88 305 RC1/2 69 GP14S-300DA 594 449 87.5 237.5 60 88 360 RC1/2 87 GP16S-250DA 679 499 105 222.5 70 92 305 RC1/2 89 GP16S-300DA F16 679 499 105 247.5 70 92 360 RC1/2 108 GP16S-350DA 679 499 105 272.5 70 92 415 RC1/2 129 GP25S-350DA 766 556 150 292.5 90 104 415 RC1/2 158 GP25S-400DA F25 766 556 150 317.5 90 104 465 RC3/4 202 GP25S-450DA 766 556 150 350 90 104 520 RC3/4 223 GP30S-450DA 922 662 175 370 110 130 520 RC3/4 285 GP30S-500DA F30 922 662 175 395 110 130 570 RC3/4 325 GP30S-550DA 922 662 175 420 110 130 620 RC3/4 351 GP35S-550DA 1130 817 207.5 450 140 165 620 RC3/4 427 GP35S-600DA F35 1130 817 207.5 450 140 165 670 RC1 463 GP35S-700DA 1130 817 207.5 475 140 165 770 RC1 542 GP40S-600DA 1320 960 237.5 505 170 200 670 RC1 636 GP40S-700DA F40 1320 960 237.5 555 170 200 770 RC1 723 GP40S-800DA 1320 960 237.5 607.5 170 200 875 RC1.1/2 842 GP48S-800DA 1580 1130 280 637.5 200 210 875 RC1.1/2 1073 GP48S-900DA F48 1580 1130 280 687.5 200 210 975 RC2 1335 GP48S-1000DA 1580 1130 280 787.5 200 210 1075 RC2 1560 GP60S-800DA 1960 1380 343 707.5 270 230 875 RC1.1/2 1685 GP60S-900DA 1960 1380 343 757.5 270 230 975 RC2 1970 F60 GP60S-1000DA 1960 1380 343 807.5 270 230 1075 RC2 2210 GP60S-1100DA 1960 1380 343 857.5 270 230 1175 RC2 2510 35

G RANGE PNEUMATIC & HYDRAULIC G RANGE - PART NUMBER SYSTEM GP 30 S - 5 0 0 S R 5 T - H W S T C 1 2 3 4 5 6 7 8 9 1 Actuator Type 4 Cylinder Size 7 Temperature GP = Pneumatic GH = Hydraulic 2 12 14 16 25 30 35 40 48 60 3 Centre Body Size Yoke Type S = Symmetric C = Canted 200 250 300 350 400 450 500 5 6 3 = 3 Bar Acting Type DA = Double Acting SR = Single Acting 9 4 = 4 Bar 5 = 5 Bar 5.5 = 5.5 Bar 6 = 6 Bar Spring Size 550 T = Low Temperature (-45~80 C) 600 V = Mid Temperature (Viton) (-29~120 C) 700 M = High Temperature (20~120 C) 800 900 8 1000 Special Code 1100 HW = Jack Screw Manual Over-ride EX = Extended Travel Stop HY = Hydraulic Over-ride MG = Manual Gear Over-ride Air Failure Position* STC = Spring to Close STO = Spring to Open *Only applicable to single acting spring return (Option shown - No external tie bars on cylinder.) 36

ASK SERIES ASK SERIES PNEUMATIC ACTUATOR CB STYLE CYLINDRICAL PISTON TYPE SCOTCH YOKE FEATURES AND BENEFITS Scotch yoke design using precision bearings eliminates the usual dead zone present in other yoke mechanisms, providing the maximum torque output at beginning and end of stroke. Travel stops located at the centre of the piston rod eliminates side loading to the output shaft. ISO5211 standard mounting. Top of the actuators have NAMUR mounting design, for ease of mounting limit switch and positioner ASK series actuators are available with different shafts on request (male or female) MODEL CODE SYSTEM TECHNICAL DATA Maximum supply pressure : 0.7MPa Rated supply pressure : 0.4 ~ 0.7MPa Temperature : Standard : 20ºC to 80ºC Optional : 45ºC to 120ºC mounting Angular rotation: 90 degrees ± 10 degrees GENERAL APPLICATION ASK series actuators are normally used for remote control of any quarter-turn application: ball, butterfly, rotary plug or damper style valves, etc. Used in oil and gas, chemical process, food and beverage, iron and steel, off-shore marine, pharmaceutical, power, pulp and paper, and textile industries. ASK 13 S T K HW STC 4 6 1 3 5 7 2 1. Type: ASK - yoke structure model prefix 2. Model Suffix: ASK 07, ASK 09, ASK 10, ASK 12, ASK 13 3. Features: D - Double acting, pressure: 0.3 ~ 0.7MPa S - Spring Return pressure: 0.4 ~ 0.7MPa L - Spring Return (low pressure) pressure: 0.29 ~ 0.39MPa 4. Special specification: A - Standard B - Stainless steel nut and bolt C - Control F - High frequency K - High temperature ( 0 ~ 120ºC) M - Manual over-ride T - Low temperature ( -45 ~ 60ºC) Q - High speed 5. Output type S - Shaft output (male) K - Hole output (female) 6. Manual over-ride (option) H - for double acting with manual lever HG - for double acting with manual gear HW - for spring return with outside wheel 7. Position when air fails STC - air fail valve close STO - air fail valve open RANGE OF SUPPLY (ASK series) Type Scotch Yoke Double Acting Model Single Acting Standard Low Temp. High Temp. Standard Low Temp. High Temp. ASK07 ASK07T ASK07K ASK07S ASK07ST ASK07SK ASK10 ASK10T ASK10K ASK10S ASK10ST ASK10SK ASK12 ASK12T ASK12K ASK12S ASK12ST ASK12SK ASK15 ASK15T ASK15K ASK15S ASK15ST ASK15SK 38

ASK SERIES ASK SERIES TORQUE CHARACTERISTICS Break Spring Single acting Break Air Break Torque Double acting Torque Finish Air Spring End Torque Running Torque 0 45 90 Stroke 0 45 90 Stroke OUTPUT TORQUE (Nm) single acting - spring return Air Pressure Output Torque of Spring Model 4.0 Bar 5.0 Bar 6.0 Bar Max Min Max Min Max Min Max Min ASK07S 34 21 33 22 70 35 90 46 ASK10S 68 42 67 44 100 70 120 93 ASK12S 162 100 164 102 308 118 398 170 ASK15S 267 166 261 163 479 245 615 328 OUTPUT TORQUE (Nm) double acting Model ASK07 ASK10 ASK12 ASK15 Air Pressure 3.0 Bar 4.0 Bar 5.0 Bar 6.0 Bar Running 60 80 100 120 Break 36 48 60 72 Running 85 114 142 170 Break 51 68 85 102 Running 266 355 443 532 Break 158 211 263 316 Running 412 550 687 825 Break 246 328 410 492 39

ASK SERIES ASK SERIES AIR CONSUMPTION DIMENSIONS Momentary flow rate: Qp, Qs Double acting: Qp= A {(P+0.1)/0.1} 60/T Single acting: Qs= B {(P+0.1)/0.1} 60/T Air consumption: Vp, Vs Double acting: Vp= (A+B){P+0.1)/0.1}n Single acting: Vs= B {(P+0.1)/0.1}n H1 H1 h h I I b Remarks: Qp = Momentary flow rate of double acting type (L/min) Qs = Momentary flow rate of single acting type (L/min) Vp = Air consumption of double acting type (L) Vs = Air consumption of single acting type (L) A. B = Cylinder capacity (L) P = Operation pressure (MPa) T = Operation time (Sec) n = Operation time within a certain period D B ØdA ØC 4-Md D L1 Model ASK07 ASK10 ASK12 ASK15 ASK07S ASK10S ASK12S ASK15S L 300 305 430 430 400 405 558 558 L1 202 205 288 288 302 305 356 356 A 35 35 55 55 35 35 55 55 B 73 88 101 115 73 88 101 115 D 55 72 83 83 55 72 83 83 H1 73.5 85.5 106 113.5 73.5 85.5 106 113.5 l 18 22 26 26 18 22 26 26 h 23.5 25.5 31 31 23.5 25.5 31 31 b 12 17 22 22 12 17 22 22 d 20 28 34 34 20 28 34 34 C 70 70 102 102 70 70 102 102 Md M8 M8 M10 M10 M8 M8 M10 M10 40

25 24 23 22 21 20 19 18 17 16 15 14 13 12 Direction A 1 2 3 4 5 6 7 8 9 10 11 Direction B H m1 m2 I I ASK SERIES ASK SERIES - DOUBLE ACTING B 4-Md Ød A C h A B 4-Md A b Ød b Direction C h PTFE Lined Case 12 L1 B L 2-RC1/4 12 32 4-M5 Torque Cylinder L L1 I H h d b C A B m1 m2 Md ASK07 310 100 18 171 23.5 20 12 70 100 70 53 75 M8 ASK10 310 100 22 147 25.5 27 17 70 100 70 68 90 M8 ASK12 424 140 26 202 31 34 22 202 100 100 71 113 M10 ASK15 424 140 26 227 31 34 22 202 100 100 85 113 M10 1 Body HT200 2 Para Arm QT450-10 3 Stem 45 HCr 4 O-Ring Viton 5 Snap Ring 65Mn 6 Pin 45 7 Connector 304 8 Pipe 304 9 O-Ring Viton 10 Connector 304 11 Cylinder Cap 25 12 Cap Nut Q235 13 Washer 304 14 O-Ring Viton 15 O-Ring Viton 16 O-Ring Viton 17 Bearing 304+PTFE 18 Cylinder 20 19 Piston QT450-10 20 Screw 45 21 Pin 45 22 Piston Rod 304 23 Stopper Bolt 45 24 Gasket 304+Viton 25 Nut 2H Note Title SK07-SK17 Torque Cylinder <Double Acting> Dwg No. SK-10001 42

RP SERIES RP SERIES - PNEUMATIC ACTUATORS RACK & PINION - COMPACT CUSTOMISED SERVICE The RP Series rack & pinion pneumatic actuator has been designed, developed and tested incorporating the latest technology and materials available, with some innovative design features. As a result of this product research we have obtained a high grade product with the following characteristics: Reliability High performance Wider product range permitting a more economical sizing selection. Innovative and patented universal drive shaft and multifunction position indicator Full compliance with latest worldwide specifications A wide selection of highest levels of corrosion protection technology Aesthetically compact and modern style with no external cavities to avoid deposit build up. PRODUCT SPECIFICATION RP Product Code Chamber 50, 100 Acting Way DA double acting (DA) SR Single acting (spring return) Operating temperature Normal temperature NT (Slightly) temperature -20 C~+80 C Low temperature LT temperature -40 C~+80 C High temperature HT temperature -15 C~+150 C INSTRUCTIONS 1. Operating media: Dry or lubricated air or inert / non-corrosive gases on condition that they are compatible with internal actuator parts and lubricant. The operating media must have a dew point equal to -20 C (-40 F) or at least 10 C below the ambient temperature. The maximum particle size must not exceed 30 µm 2. Supplying Pressure: For Double Acting and spring Return actuators the maximum supply pressure is 8 Bar (116PSI). Minimum supply pressure is 2.5 Bar (36PSI) 3. Operating Temperature: Standard product from -20 C (-4 F) to +80 C (+176 F) Low temperature LT actuator with VMQ O Rings from -40 C (-40 F) to +80 C (+176 F) High temperature HT actuator with FPM O Rings from - 15 C (+5 F) to +150 C (+302 F) Caution: For low and high temperature service. Special lubricant is required. Please contact APV for each application. High and low temperature will vary changing the output torque of the actuator. 4. Stroke There is ±5 adjustable angle at the position of open and end of close. 5. Operating Time: See Technical Data Sheet 6. Lubrication: Actuators are factory lubricated for the life under normal operating conditions. The standard lubricant is suitable for use from -20 C (-4 C) +80 C (+176 F) 7. Construction: Twin piston rack & pinion actuator design suitable for both indoor & outdoor installation. 8. Protection and Corrosion Resistance: Actuators are supplied with corrosion protections for normal environments. For severe duties select from the protection level table or contact APV. 43

ATZDF SERIES COMPACT QUAD ACTUATOR - PNEUMATIC ATZDF SERIES INTRODUCTION The ATZDF actuator is a quarter-turn rack & pinion pneumatic actuator that doubles the torque of standard pneumatic actuators. The superior performance is achieved by Torqturns four piston design, which generates torque around a centrally located piston. This produces double the power for the same size actuator or half the size for the same amount of torque. The ATZDF has four small cylinders, one located on all four sides. The smaller pinion and shorter travel distance of the pistons in the ATZDF require less air pressure than a larger double piston actuator to produce the same torque output. This result is faster response times for emergency shutdown, applications as well as lower air pressure for operation and reduced maintenance. TECHNICAL SUMMARY Pressure range Style 20-120 PSI (1.5-8 bar) for Double Acting (DA) actuators 30-120 PSI (2-8 bar) for Spring Return (SR) actuators 90 Degrees 2 Way 3 Way NBR -20 C to 80 C (-4 F to 176 F) Operating temperature Viton -20 C to 120 C (-4 F to 250 F) EPDM -40 C to 80 C (-40 F to 176 F) NBR FX428-53 C to 100 C (-63 F to 213 F) Compressed gas Air, Nitrogen, CO2, Natural gas (sweet) 53

INTELLIGENT ELECTRIC ACTUATORS - MME/MOE SERIES MME/MOE INTELLIGENT ELECTRIC ACTUATORS MAIN COMPONENTS ABB advanced frequency converter and electronics technologies. The gear unit provides high efficiency, maintenance free operation. Motor in insulation class F. Measuring and monitoring of both current and temperature provide full protection. Introduction of efficient Man-machine interface simplifies commissioning with user guidance. Motor and control cables are connected by using screwtype terminals or PCB plug-in terminals to ensure reliable electrical contact. Magnetic angle sensors for contact-less position detection, are operated by means of the signalling gear to detect the current valve position and torque. A centrifugal lock prevents the hand wheel from engaging before the motor has come to a standstill. 75

AUSTRALIAN PIPELINE VALVE BRAND RANGE - CATALOGUES COMPLETE PRODUCT LINE Australian Pipeline Valve produces isolation, control and flow reversal protection products for severe and critical service media in utility, steam, pipelines, oil & gas and process industries. APV valves and pipeline products form the most competitive portfolio in the market. Product Brochure Gate, Globe & Check Valves - Cast Steel Ball Valves Floating & Trunnion Mounted Gate, Globe & Check Valves - Forged Steel Ball Valves Floating Small Bore Plug Valves Lubricated, Sleeved & Lined APV FAMILY OF BRANDS RANGE - CATALOGUES Ball Valves Special Service Oilfield Products Valves & Wellheads Diamond Gear Gearboxes Flowturn Ball Valves Multiway & Deadman Flowturn Gate, Globe & Check Valves Flowturn Instrument Valves Flowturn Strainers & Sight Glasses Steamco Steam Valves Supercheck Wafer Check Valves Superseal Butterfly Valves Superseal Industrial Ball Valves Torqturn Actuators TwinLok Tube Fittings Uniflo Check Valves Contact us for your local stockist/distributor View our catalogues at www.australianpipelinevalve.com.au

ADELAIDE BRISBANE PERTH www.australianpipelinevalve.com.au LOCAL DISTRIBUTOR QUALITY ASSURANCE AND CERTIFICATION We are continually improving all facets of quality assurance. Full metallurgical and test certificates can be supplied. We have endeavoured to provide a broad outline of our range and capabilities. Because we are continually developing new products for our customers this catalogue will, to some extent be incomplete. This catalogue is a general overview only, individual drawings and data sheets can be furnished on request. If you have any requirement in the field of valves and actuators, please contact us for a prompt response. Continuous development of Australian Pipeline Valve products may necessitate changes in the design or manufacturing processes. Australian Pipeline Valve reserves the right to effect any such changes without prior notice. Australian Pipeline Valve 1990-2018 Edition