EURO - SPEC PRESS BRAKE TOOLS 1 ASHMORES Telephone: 121 7 64 Large stocks available for immediate despatch Fast 24-hour re-grinding service for shear blades Special tools available by request Tooling to suit all types of machine Tel: 121 7 64 Fax: 121 7 85 Email: ashmores@pressbraketool.co.uk Website: www.pressbraketool.co.uk Lewis Street, Great Bridge, Tipton, West Midlands DY4 7EF. Email: ashmores@pressbraketool.co.uk
PUNCHES...4 PUNCHES 9... 7 PUNCHES 88...11 PUNCHES 85...19 PUNCHES...23 PUNCHES 45...25 PUNCHES 35... PUNCHES...27 PUNCHES...... 32 DIE HOLDERS FOR 2V & FOR SELF CENTERING... 34-35 2V...36 3U...41 4V...42 1V...43 Ashmores are the UK s longest established Press Brake Tool manufacturer established in 1919. We offer Press Brake Tooling to suit all models of press brake: the range includes tools to suit all Euro style machines, Trumpf / Wila, Bystronic, LVD and many more. Large stocks are held where we can offer an immediate response to urgent orders. We can also offer technical advice and back up from our design team. In addition we are able to offer Guillotine Blades for all machines together with a re-grinding service. Our aim is to offer all customers an economical solution to their bending problems with quick response time and deliveries. T H8...49 T H1...61 DIE INSERTS HOLDER...73 DIE INSERTS...74 FLATTENING HEMMING TOOLS...8 ACTIVE BEND...84... 88 RADIUS TOOLS HOLDERS...88 RADIUS TOOLS...89 JOGGLE TOOL HOLDERS AMADA-PROMECAM...97 JOGGLE TOOLS CHART...98 JOGGLE TOOLS...99 NYLON INSERT AND HOLDERS... 6 POLYURETHANE INSERTS AND HOLDERS... 7 ADAPTORS TO FIT AMADA-PROMECAM TOOLS SUITABLE FOR ANY TYPE OF PRESS BRAKE... 8 TANGS ON REQUEST... 9 ADAPTORS... 1 ES CLAMP PN... 113 ADJUSTABLE INTERMEDIATES... 1 FIXED INTERMEDIATES... 1 CLAMPS... 1 LOWER ADAPTORS... 1... 1 MULTI V ON REQUEST... 121 SPECIAL TOOLS ON REQUEST... 122 SPECIAL HEAT TREATMENS ON REQUEST... 123 SHEAR BLADES... 124 EXAMPLE SPECIAL TOOLS... 1 MODIFICATION RADIUS CHART... 127 TOOLING CABINETS... 128 TOOLING TROLLEY... 129 2 3
PUNCHES PUNCHES MOVING HORNS PUNCHES STANDARD SECTIONING 35 835 1 R25 4 27 85 13 7 MILLED HORN 3 PUCH A MOVING HORNS AS 9 R 25 8,4 A11 A64 A11S A64S A65 A65S A47 A47S 4 5
PUNCHES 1 1 MODIFICATIONS ON REQUEST PUNCHES 9 PUNCHES R R R 25 R 25 9 9 1 1 45 45 A α=9 H=66.65 Max T/m= A 64 α=9 R=.25 H=66. Max T/m= TAGLI TAGLI A RICHIESTA/SPECIAL A SECTIONING R 25 R 25 9 9 MODIFICA MODIFICA RAGGIO/MODIFICATION RADIUS RADIUS R R 45 45 SPECIAL HORNS SPECIAL SEGMENTATION 66,65 66,6 RADIUS MODIFICATION A 48 C45 Quenched α=9 R=.6 H=66. Max T/m=35 A 13 C45 Quenched α=9 R=.25 H=66.35 Max T/m=35 R,8R,8 R 5 R 5 MODIFICA MODIFICA ANGOLO/MODIFICATION ANGLE ANGLE R,8 R 5 MATERIAL TYPE : 75 75 75 C45 Quenched 42CrMo4 Quenched 66,4 66,35 6 7
PUNCHES PUNCHES 9 PUNCHES 9 PUNCHES 36 A 8 α=9 H=66.65 Max T/m= A 28 α=9 R=.6 H=99. Max T/m= A 1176 C45 Quenched α=9 R=.25 H=89.88 Max T/m= A 13 α=9 H=89.65 Max T/m= 66,65 7 99,4 8 7 7,9 7 89,88 9 8 7 6 89,65 9 8 7 A 11 α=9 R=.25 H=99.35 Max T/m= 37 A 19 42CrMo4 Quenched α=9 R=.6 H=84. Max T/m= A α=9 R=.25 H=89. Max T/m= 56 A C45 Quenched α=9 H=1. Max T/m= 99,35 8 7 7,8 7 84, 8 7 7 89,6 9 8 7 1 1 1 9 8 7 7 9 8 7 8 9
PUNCHES PUNCHES 9 PUNCHES 9 PUNCHES A 1174 C45 Quenched α=9 R=.25 H=4.88 Max T/m= A 16 α=9 H=4.65 Max T/m= 27 A 19 C45 Quenched α=9 R=.25 H=94.35 Max T/m= A 21 α=9 H=86. Max T/m= 4,88 1 9 8 7 8 7 6 4,65 1 9 8 7 8 7 94,35 63,35 7 86 7 PUNCHES 88 A 17 α=9 R=.25 H=4. Max T/m= 27 A 83 C45 Quenched α=9 R=.6 H=94. Max T/m= A 11 α=88 H=66.65 Max T/m= A 12 α=88 R=3 H=65. Max T/m= 4,6 1 9 8 7 8 7 94,4 62,92 7 66,65 65,5 11
PUNCHES PUNCHES 88 PUNCHES 88 PUNCHES A 65 α=88 R=.25 H=66. Max T/m= A 63 α=88 H=4.65 Max T/m= 36 A 81 α=88 H=66.65 Max T/m= A 29 α=88 R=.6 H=99. Max T/m= 66,6 4,65 8 7 7 66,65 7 99,4 8 7 7 8 A 49 C45 Quenched α=88 R=.6 H=66. Max T/m=35 A C45 Quenched α=88 R=.25 H=66.35 Max T/m=35 A 12 α=88 R=.25 H=99.35 Max T/m= 37 A 42CrMo4 Quenched α=88 R=.6 H=84. Max T/m= 66,4 66,35 99,35 8 7 7 8 84, 8 7 7 12 13
PUNCHES PUNCHES 88 PUNCHES 88 PUNCHES A 1175 C45 Quenched α=88 H=89.65 Max T/m= A α=88 H=89.65 Max T/m= 56 A 61 C45 Quenched α=88 H=1. Max T/m= 56 A 62 C45 Quenched α=88 R=3 H=119.3 Max T/m= 89,65 9 8 7 6 89,65 9 8 7 1 1 1 9 8 7 7 9 8 7 119,3 1 1 9 8 7 7 9 8 7 A α=88 R=3 H=88. Max T/m= A 16 α=88 R=.25 H=89. Max T/m= A 1173 C45 Quenched α=88 H=4.65 Max T/m= A 17 α=88 H=4.65 Max T/m= 88,5 9 8 7 89,6 9 8 7 4,65 1 9 8 7 8 7 6 4,65 1 9 8 7 8 7
PUNCHES PUNCHES 88 PUNCHES 88 PUNCHES A α=88 R=3 H=3. Max T/m= A α=88 R=.25 H=4. Max T/m= 27 A 84 C45 Quenched α=88 R=.6 H=94. Max T/m= 27 A 127 C45 Quenched α=88 R=.25 H=94.35 Max T/m= 3,5 1 9 8 7 8 7 4,6 1 9 8 7 8 7 94,4 62,92 7 94,35 63,35 7 A 82 α=88 H=4.65 Max T/m=45 75 A 31 α=88 H=165. Max T/m= 31 A 129 C45 Quenched α=88 R=.6 H=89.7 Max T/m= 75 A α=88 H=5. Max T/m=8 66 4,65 9 8 7 7 1 8 9 165 1 1 1 9 8 7 9 8 7 1 9 8 7 89,7 7 4 7 5 1 1 1 1 9 8 7 9 8 7 9 8 7 16 17
PUNCHES PUNCHES 88 PUNCHES 88 PUNCHES 9 86 7 9 8 7 A 22 α=88 H=86. Max T/m= 9 84,85 19 17 1 1 1 1 1 1 9 8 7 7 1 1 1 9 8 7 1 1 1 1 9 8 7 A 23 α=88 R=3 H=84.85 Max T/m= A 1291 C45 Quenched α=88 H=. Max T/m=85 L = 5 L = 85 sectioned 65,5 199,3 9 8 7 19 17 1 1 1 1 1 1 9 8 7 A 1177 α=85 R=3 H=65. Max T/m= PUNCHES 85 66,6 1 1 1 9 8 7 1 1 1 1 9 8 7 A 11 C45 Quenched α=88 R=3 H=199.3 Max T/m=85 L = 5 L = 85 sectioned A 1 α=85 H=66. Max T/m= 19
PUNCHES PUNCHES 85 PUNCHES 85 PUNCHES A 1281 α=85 H=4.65 Max T/m= A 1172 α=85 H=4.6 Max T/m= 33 A 1312 42CrMo4 Quenched α=85 R=.6 H=1. Max T/m= A 1322 42CrMo4 Quenched α=85 R=1.5 H=1. Max T/m= 4,65 8 7 7 4,6 7 1 9 8 7 7 8 7 1 1 1 9 8 7 7 8 7 A 19 α=85 H=1. Max T/m=7 67 A 13 42CrMo4 Quenched α=85 H=1. Max T/m=35 A α= H=67. Max T/m=8 A 27 α= R=2 H=67. Max T/m=8 1 9 8 7 7 9 8 7 1 1 9 8 7 7 8 7 67 67 21
PUNCHES PUNCHES 85 PUNCHES PUNCHES 32 A 1191 α= H=1. Max T/m= 56 A 119 C45 Quenched α= H=1. Max T/m= 52 A 1272 C45 Quenched α= H=1. Max T/m= 27 A 1271 C45 Quenched α= H=1. Max T/m= 1 9 8 7 7 9 8 7 1 1 1 1 9 8 7 9 8 7 1 9 8 7 1 1 9 8 7 7 8 7 1 84,53 7 6 7 36 A 1162 42CrMo4 Quenched α= H=85. Max T/m= 56 A 1163 C45 Quenched α= H=1. Max T/m= A 32 α= R=6 H=65. Max T/m=1 32 A 1283 α= R= H=1. Max T/m=1 36 85 1 1 1 9 8 7 8 7 9 8 7 65 1 7 9 8 7 7 9 8 7 22 23
PUNCHES PUNCHES PUNCHES 45 PUNCHES 32 8 7 1 1 9 1 1 1 1 9 8 7 A 1293 α= R=8 H=. 1 Max T/m=1 1 1 9 8 7 1 9 8 7 1 1 1 8 7 A 53 α=45 R=6 H=. Max T/m= 7 A 54 α=45 R=6 H=. Max T/m= A 1284 α= H=135. Max T/m=7 A 24 α=45 R=.5 H=66. Max T/m=8 A 25 α=45 R=1.5 H=65. Max T/m=8 135 7 9 8 7 8 7 7 9 8 66,4 65,2 24 25
PUNCHES PUNCHES 35 PUNCHES PUNCHES A 35 α=35 R=.5 H=8. Max T/m=7 A 47 α=35 H=9. Max T/m=7 A 1193 α= R=.6 H=4. Max T/m= A 1289 α= R=3 H=4. Max T/m= 8 7 9 7 4 8 7 7 4 8 7 7 A 1282 α=35 R=1.5 H=9. Max T/m=7 27 A 34 α=35 H=85. Max T/m= A 1194 α= R=5 H=4. Max T/m= A 56 α= R=.5 H=8- Max T/m= 9 7 85 4 8 7 7 8 7 27
PUNCHES PUNCHES PUNCHES PUNCHES A 57 α= R=3 H=8. Max T/m= 27 A 86 C45 Quenched α= R=.6 H=1. Max T/m= A 1292 α= R=.5 H=. Max T/m= 8 7 A 52 α= R=.5 H=135. Max T/m= 1 9 8,53 7 9 8 7 7 6 8 7 A α= R=.5 H=5. Max T/m= 8 7 1 1 9 1 1 1 1 9 8 7 1 1 1 9 8 7 1 9 8 7 1 1 1 135 7 9 8 7 9 8 7 9 8 7 5 8 7 7 8 7 28 29
PUNCHES PUNCHES PUNCHES 27 A 33 α= R=1 H=117. Max T/m= A 1178 α= H=117. Max T/m= 117 89 7 7 117 7 9 8 7 7 9 8 7 A 1192 α= R=3 H=117. Max T/m= 27 A 1311 42CrMo4 Quenched α= H=5. Max T/m= 117 7 9 8 7 7 9 8 7 5 8 7 1 9 8 7 9 8 7 1 9 8 7 31
MODIFICATIONS ON REQUEST MODIFICA RAGGIO/MODIFICATION RADIUS SPECIAL SEGMENTATION 835 STANDARD SECTIONING R 85 4 37 R,8 MODIFICA ANGOLO/MODIFICATION ANGLE R 5 RADIUS MODIFICATION R 75 induction hardened induction hardened STANDARD LENGHTS ANGLE MODIFICATION induction hardened induction hardened induction hardened MATERIAL TYPE : C45 Quenched 42CrMo4 Quenched 32 33
HOLDERS FOR 2V DIE HOLDERS FOR SELF-CENTERING A A 39 A 58 9.5 A 59 34 39 65 A 19 A 35 75 25 FIXED BAR FOR SELF-CENTERING A 6 81 25 1 ASSEMBLY EXAMPLE A 52 A 4277 A A 58 SPRING + WASCHER + SCREW A A 39 A 19 A 35 34 35
2V 9 2V 88 A Max T/m= A 11 Max T/m= A 46 Max T/m= A 41 Max T/m= 4 7 6 6 8 12 R,3 R,5 R,5 R,4 R,5 R,5 R,6 R,5 R,8 R 1,2 R,5 R,5 R 1 R 1,5 R,5 R,5 4 7 6 6 8 A 12 Max T/m= A 13 Max T/m= A 32 Max T/m= 8 12 12 R,5 R,5 R,8 R,5 R 2,75 R,5 R 3 R,5 R 2,75 R,5 R 3 R,5 8 11 13 16 25 A Max T/m= R 2,75 R 3 R,5 R,5 12 16,5 36 37
2V 2V SELF-CENTERING 9 A Max T/m= A 16 Max T/m= A 48 Max T/m=8 A 49 Max T/m=8 6 8 12 4 7 6 R,4 R,6 R,5 R,5 R,8 R,7 R 1,2 R,7 R,3 R,5 R,5 R,5 R,4 R,5 R,6 R,5 6 8 3,5 5 46 4,5 6,5 46 34,5 37 A 33 Max T/m= A 17 Max T/m= 12 R,8 R 1,5 R 1,6 16 R 2 A 51 Max T/m= R,7 R,7 R,7 R,7 8 12 12 R,5 R,6 R,5 R,8 46 5,5 7,5 2V 8 12 A 47 Max T/m= 39 R,8 R 1,5 46 2 2 9,5,5 38 39
2V SELF-CENTERING 88 2V L 9 6 A Max T/m=8 8 12 A 52 Max T/m=8 6 A 28 Max T/m=8 8 A 29 Max T/m=8 R,8 R,5 R 1,2 R,5 R 1 R,5 R 1,5 R,5 R,4 R,5 R,5 R,5 R,5 R,5 4,5 6,5 46 5,5 7,5 46 12 R,6 R,8 37 39 24 22 A 53 Max T/m=8 A 54 Max T/m=8 A Max T/m=8 R 1,25 R 1,5 R,8 12 R 1,75 R 1,5 16 25 R 1,75 3U R,5 R,5 R,5 R,5 R,5 R,5 8,5,5 45 46 46 46 7,5 12 9,5,5 45,5 2V SELF-CENTERING 12 R 2 A 31 Max T/m= 6 R 1,5 6 A 57 Max T/m= 8 12 A 56 Max T/m= R 3 8 R,6 R 1 R 1 2 7 12 46 R,8 R 1,5 2 2 9,5,5 46 45 41
4V L 1V 85 85 A Max T/m=8 32 A Max T/m= A 21 Max T/m= R 2 85 88 88 22 R 1 R,5 R 2 R,5 R 1 16 88 R 2 R 4 R 2 R 4 R 2 R 2 35 85 85 A 67 Max T/m=8 A 22 Max T/m=8 63 A 23 Max T/m= R 4 R 6 R 4 85 85 22 R 1 R 2,5 R 2 R 2 R 1 16 85 R 2 75 R 6 R 3 R 2 35 85 8 35 R 3 A 34 Max T/m= 8 A 24 Max T/m= R6 R 4 R 1,5 16 R 2 R 1 R 1 8 R8 R 2 R 2,5 22 95 42 43
1V 8 1V 7 A 25 Max T/m=1 125 A Max T/m=1 2 A 729 C45 Quenched Max T/m= L=5 R7 R9 R 95 3 R R32 19 R75 1 4 1 A 27 Max T/m=1 9 R 11 1 DRAW INSERTS x R 38 5 A 86 Max T/m=8 44 45
1V 1V 45 A 82 Max T/m= 63 A 83 Max T/m= A 88 Max T/m= A 81 Max T/m= R 5 32 R 5 R 4 R 4 R 4 75 86 R 4 75 86 8 R 6 1 8 R 2,5 R 2,5 75 75 A 89 Max T/m= A 21 Max T/m= A 2117 Max T/m= 63 R 6 R 8 R R 95 5 R 1 95 5 46 47
1V 45 T H8 9 8 A 84 Max T/m= 6 A Max T/m= 8 A 11 Max T/m= R,4 R,5 R,5 R,5 R6 5 8 8 R 5 1V A 12 Max T/m= 12 A 13 Max T/m= A 86 Max T/m= A 87 Max T/m= R,6 R,5 R,8 R,5 25 R 2 R 3 5 8 8 8 48 49
T H8 9 T H8 88 A A 8 A 81 24 16 Max T/m= 6 Max T/m= 8 Max T/m= R 1 R,5 R,4 R,5 R,5 R,5 8 8 8 A 82 A Max T/m= Max T/m= 12 R,6 R,5 R 2,75 R,5 8 8 51
T H8 88 T H8 85 24 16 A 16 Max T/m= A 17 Max T/m= 85 6 A 86 Max T/m= 85 8 A 87 Max T/m= R 2,75 R,5 R 3 R,5 R,4 R,5 R,5 R,5 8 8 35 25 R 3 R,5 8 8 A Max T/m= 85 A 88 Max T/m= 85 12 A 89 Max T/m= R,6 R 2,75 R,5 R,5 8 8 8 52 53
T H8 85 T H8 24 16 A 9 Max T/m= A 91 Max T/m= 6 A 19 Max T/m= 8 A Max T/m= R 2,75 R 3 R,4 R,5 R,5 R,5 R,5 R,5 8 8 8 8 A 92 Max T/m= A 21 Max T/m= 12 A 22 Max T/m=75 R 3 R,5 R,6 R,5 R,8 R,5 8 8 8 54
T H8 T H8 45 24 16 A 23 Max T/m=7 A 24 Max T/m=65 6 A Max T/m= 8 A 27 Max T/m= R 3 R,7 R 3 R,7 R,6 R,5 R,8 R,5 8 8 35 25 R 3 R 1 8 8 8 A 25 Max T/m= A 28 Max T/m= 24 12 A 29 Max T/m= R 1 R,7 R 1,5 R,7 8 8 56 57
T H8 45 T H8 24 16 A Max T/m= A 31 Max T/m= 6 A 42 Max T/m=35 8 A 43 Max T/m= R 2 R 2,5 R,6 R 1 R,8 2 R 1 R 1 8 8 35 25 R 3 R 1 8 8 8 A 32 Max T/m= 24 A 44 Max T/m= 24 12 A 45 Max T/m= R 1 2 R 1,5 2 8 8 58 59
T H8 T H1 9 A 46 Max T/m= 35 A 47 Max T/m= 6 A Max T/m= 8 A 51 Max T/m= 16 R,4 R,5 R,5 R,5 R 2 R 2,5 5 5 1 8 1 8 25 R 3 A 48 Max T/m= A 52 Max T/m= A 53 Max T/m= 12 R,6 R,5 R,8 R,5 8 5 1 1 61
T H1 9 T H1 88 24 16 A 54 Max T/m= 6 A 83 Max T/m= 8 A 84 Max T/m= R 1 R,5 R,4 R,5 R,5 R,5 1 1 1 A 85 Max T/m= 12 A Max T/m= R,6 R,5 R 2,75 R,5 1 1 62 63
T H1 88 T H1 85 24 16 A 56 Max T/m= A 57 Max T/m= 85 A 93 Max T/m= 85 A 94 Max T/m= 6 8 R 2,75 R,5 R 3 R,5 R,4 R,5 R,5 R,5 1 1 35 25 R 3 R,5 1 1 1 A 58 Max T/m= 85 A 95 Max T/m= 85 12 A 96 Max T/m= R,6 R 2,75 R,5 R,5 1 1 64 65
T H1 85 T H1 85 16 A 97 Max T/m= 85 A 98 Max T/m= 6 A 59 Max T/m= 8 A Max T/m= R,4 R,5 R,5 R,7 R 2,75 R 3 R,5 R,5 1 1 24 85 25 R 3 R,5 35 1 1 1 A 99 Max T/m= A 61 Max T/m= 12 A 62 Max T/m=75 R,6 R,5 R,8 R,5 1 1 66 67
T H1 T H1 45 24 16 A 63 Max T/m=7 A 64 Max T/m=65 6 A 66 Max T/m= 8 A 67 Max T/m= R 3 R,7 R 3 R,7 R,6 R,5 R,8 R,5 1 1 35 25 R 3 R 1 1 1 1 A 65 Max T/m= A 68 Max T/m= 24 12 A 69 Max T/m= R 1 R,7 R 1,5 R,7 1 1 68 69
T H1 45 T H1 A 7 A 71 A 73 A 74 24 16 Max T/m= Max T/m= 6 Max T/m=35 8 Max T/m= R 2 R 1 R 2,5 R,6 R 1 R,8 2 R 1 1 1 35 25 R 3 R 1 1 1 1 A 72 Max T/m= 24 A 75 Max T/m= 24 12 A 76 Max T/m= R 1 2 R1,5 2 1 1 7 71
T H1 DIE INSERTS HOLDER 16 A 77 Max T/m= 35 A 78 Max T/m= POLIURETANO POLYURETHANE A 3173 Fitting example R 2 R 2,5 5 5 1 1 25 R 3 5 1 51,5 51,5 61,5 111,5 17 A 79 Max T/m= 835 72 73
INSERTS 88 INSERTS 88 A 38 Max T/m= A 39 Max T/m= A 3162 Max T/m= A 3163 Max T/m= 24 4 6 12 16 R,6 R,5 R,8 R,5 R 1,5 R,5 R 2 R,5 8 R 1 R,5 R 1,2 R,5 A 31 Max T/m= A 3161 Max T/m= A 3164 Max T/m= 35 A 3165 Max T/m= 25 R 2 R,5 R 3 R,5 74 75
INSERTS INSERTS A 3193 Max T/m= A 3194 Max T/m= A 3197 Max T/m= A 3198 Max T/m= 6 8 16 R,6 R,7 R,8 R,7 R 1,6 R 2 R,7 R,7 24 12 R 1 R,7 R 1,2 R,7 A 3195 Max T/m= A 3196 Max T/m= A 3199 Max T/m= 25 R 2,5 R,7 35 76 77
INSERTS INSERTS A 3166 Max T/m=35 A 3167 Max T/m= A 317 Max T/m= A 3171 Max T/m= 35 6 8 16 R,6 R 1 R,8 2 R 2 R 2,5 5 5 24 24 12 R 1 R 1,5 2 2 A 3168 Max T/m= A 3169 Max T/m= A 3172 Max T/m= 45 25 R 3 65 78 79
HEMMING TOOLS FLATTENING HEMMING TOOLS FLATTENING HEMMING TOOLS HEMMING TOOLS 12 R 1,5 R3 35 6 35 8 OPEN 135 Standard C45 C45 Quenched OPEN 135 Standard C45 C45 Quenched,7 APERTO/OPEN 12 R1 Standard C45 C45 Quenched,7 APERTO/OPEN 12 R1 Standard C45 C45 Quenched A 38 Max T/m= Sheet thickness : from 1,5 to 2,5 mm A Max T/m= Sheet thickness : from 1,5 to 3, mm A 37/6 Max T/m= Sheet thickness : max 1, mm A 37/8 Max T/m= Sheet thickness : max 1,2 mm 8 35 6 Mild Steel R.45 Kg/mmq Bending chart Stainless Steel R.7 Kg/mmq R1,5 R1 A S 2xS S A S 2xS S OPEN 1 2 Standard C45 C45 Quenched 5 APERTO/OPEN Standard C45 C45 Quenched S mm A mm Ton /M 2xS Ton /M,6 3 9 1,2 23,8 3 12 1,6 32 1 3,5 2 1,25 3,5 17 2,5 1,5 4,6 22 3 63 2 5,5 4 8 2,5 6,5 5 9 3 8 7 6 S mm A mm Ton /M 2xS Ton /M,6 3 1,2 35,8 3 1,6 1 3,5 25 2 1,25 3,5 2,5 8 1,5 4,6 38 3 95 2 5,5 4 1 6,5 13 A 41 Max T/m=8 Sheet thickness : max 1,5 mm A 39 Max T/m=8 Sheet thickness : max 1, mm 8 81
HEMMING TOOLS PNEUMATIC FLATTENING HEMMING TOOLS FLATTENING HEMMING TOOLS HEMMING TOOLS max sheet thickness mild steel 1,2 mm max sheet thickness mild steel 1,5 mm max sheet thickness mild steel 1,5 mm A 4313 28 A 1195 C45 Quenched Max T/m=8 28 A 1196 C45 Quenched Max T/m=8 28 A 1197 C45 Quenched Max T/m=8 Pneumatic Kit,4 8 128 7,8 128 6,8 12 128 58 28 58 24 58 24 Output co Output connection R,6 8,1 Intermediate connection Intermediate conn ut connectio ction R,6 R,6,1 12,1 onnection Input connection nection R1 R1 8 59 8 59 ion R 1 8 59 V A R H open Max T/M 38 PN 1,5 135 39 PN 6 35 1 5 8 PN 12 3 135 41 PN 8 1,5 1 8 A 3176 C45 Quenched Max T/m= A 3177 C45 Quenched Max T/m= A 3178 C45 Quenched Max T/m= 82 83
PREMIUM NEW TECHNOLOGY FOR HIGH QUALITY RESULTS Active Bend provides advantages that the standard dies can't perform: - acute bending - narrow minimum edges - no strain with perforated sheets THE ULTIMATE SOLUTION FOR AVOID BENDING MARKS Active Bend PREMIUM is our brand new patented system that allows you to get superior bending results avoiding any marks on your sheet metal. - reduction of bending mark - acute bending - no die mark bending - acute bending WILA-TRUMPF AMADA-PROMECAM RAIL WILA-TRUMPF AMADA-PROMECAM RAIL 45 45 45 45 R22.5 R22.5 R 22,5 13 13 3 (AB-) 31 (AB-) 32 (AB-) 3312 (AB-) 33 (AB-) 34 (AB-) 35 (AB-) 3313 (AB-) 3P (AB-) 31P (AB-) 32P (AB-) 33P (AB-) 34P (AB-) 35P (AB-) 36 (AB-) AMADA-PROMECAM 37 (AB-) 27 38 (AB-4) R 13,5 65 MODEL LENGTH (MM) AB,, 25, AB,, 25, AB4 AB AB 36P (AB-) AMADA-PROMECAM 37P (AB-) 27 38P (AB-4) R 13,5 65 MODEL ABP ABP AB4P ABP LENGTH (mm) 84 85
ACTIVE BEND / ACTIVE BEND PREMIUM MODEL Max Load T/m PREMIUM Active Bend and Active Bend Premium dies allow you to bend different sheet metal thickness as reported on the chart below. Values are expressed in millimeters (mm). AB AB 1 AB4 1 AB AB 2 Bending range ( thickness mm ) Material type SB SB SB4 SB SB Mild Steel,5 2,3 1, 3,2 1,2 4,5 1,2 6, 2,3, Stainless Steel,5 2, 1, 3, 1,2 4, 1,2 5, 2, 6, Aluminium,5 2, 1, 3, 2,3 4,5 2,5 6, 2,5, ACTIVE BEND DIE HOLDERS POLYURETHAN 13,1 6,6 6,5 25,5 51,5 61,5 17 41 43 3173 86 87
RADIUS TOOL HOLDERS RADIUS TOOLS 27 27 36 Max T/m= 96 Max T/m= Spare part : 4275 67 7 11 35 1297 A 65 47 B 1 7 87 35 65 65 9 Max T/m= 91 Max T/m= from R 5 to R 6,5 A 1296 from R 3 to R 4,5 B 88 89
RADIUS TOOLS RADIUS TOOLS ONLY FOR HOLDERS 11-1296 - 1297 1 11 1 11 11,5 11,5 R 3 R 3,5 R 7 R 7,5 12 13 12 13 R 4 R 4,5 13 16 14 15 R 8 R 9 R 5 R 5,5 37 16 17 16 H R R R 6 R 6,5 9 91
RADIUS TOOLS RADIUS TOOLS 16 11 1111 16 R 11,5 R 12 28 21 31,5 21,5 R 16 R 17 17 39 1112 16 17 21 23 R 12,5 R 13 19 25 27 25 32 R 19 24 25 34 33 22 32 R 17,5 19 38 1113 R R R R 22,5 92 93
RADIUS TOOLS RADIUS TOOLS 41 11 29 39 R 25 R 35 34 44 R 27,5 34 44 45 11 1116 45 R 42 1117 R R 45 94 95
RADIUS TOOLS JOGGLE TOOL HOLDERS 11 11 H E 46 R 36 42 66 FLATTENING INSERT AND 43 4274 17 SPRING + SCREW + PLATE 96 97
JOGGLE TOOLS CHART JOGGLE TOOLS 1 /1 / 1 To choose the right joogle tool based on the sheet thickness, please see the chart on page 96 CODE Z DEGREES MAX SHEET THICKNESS 11 1 1,5 mm 1276 1 9,5 mm 1131 1,5 1,6 mm 1277 1,5 9,6 mm 1132 2 1,8 mm 11 1 1131 1 1274 2 9,8 mm 1133 2,5 1 1, mm 1275 2,5 9 1, mm 1134 3 9 1, mm 1 1 1,5 1 1135 3,5 9 1,2 mm 1136 4 9 1,2 mm 36 36 1137 4,5 9 1,5 mm 1138 5 9 1,5 mm 1139 5,5 9 1,5 mm 23 23 11 6 9 1,5 mm 11 6,5 9 1,5 mm 12 7 9 2, mm 13 7,5 9 2, mm 14 8 9 2,5 mm 9 9 2,5 mm 1132 1 1133 1 16 9 3, mm 2 2,5 17 11 9 3, mm 12 9 3, mm 1278 13 9 3, mm 1 1 1279 9 3, mm 128 9 3, mm 36 36 23 23 98 99
JOGGLE TOOLS 9 JOGGLE TOOLS 9 To choose the right joogle tool based on the sheet thickness, please see the chart on page 96 To choose the right joogle tool based on the sheet thickness, please see the chart on page 96 1276 9 1277 9 1134 9 1135 9 1 1,5 3 3,5 9 9 9 9 36 36 23 23 23 2 2,5 9 9 36 36 36 36 23 1274 9 1275 9 1136 9 1137 9 4 4,5 9 9 36 36 23 23 23 23 1
JOGGLE TOOLS 9 JOGGLE TOOLS 9 To choose the right joogle tool based on the sheet thickness, please see the chart on page 96 To choose the right joogle tool based on the sheet thickness, please see the chart on page 96 1138 9 1139 9 12 9 13 9 5 5,5 7 7,5 9 9 9 9 36 36 23 23 23 6 6,5 9 9 36 36 36 36 23 11 9 11 9 14 9 9 8 9 9 9 36 45 23 23 23 23 27 2 3
JOGGLE TOOLS 9 JOGGLE TOOLS 9 To choose the right joogle tool based on the sheet thickness, please see the chart on page 96 To choose the right joogle tool based on the sheet thickness, please see the chart on page 96 16 9 17 9 1279 9 11 9 9 9 45 45 23 27 23 27 12 13 9 9 9 45 45 45 45 23 32 9 1278 9 128 9 23 27 23 32 23 32 4 5
NYLON INSERTS AND HOLDERS POLYURETHANE INSERTS AND HOLDERS 29 2112 A V 88 6 8 6 8 45 6 8 6 8 36 21 25 25 25 25 25 25 24 75 24 A 25 92 shore 25 25 5 37 96 22 21 19 2113 A V 88 6 8 12 16 6 8 12 16 45 6 8 12 6 8 46 96 75 35 38 23 27 125 35 A 77 45 45 5 24 46 2111 38 11 19 21 A V 88 6 8 12 16 25 6 8 12 16 45 6 8 12 16 6 8 12 16 79 38 A 12 75 75 75 1 24 28 2 46 31 16 6 7
AMADA-PROMECAM TOOL ADAPTORS TANGS ON REQUEST FOR ANY TYPE OF PRESS BRAKE L = 1 mm 1 L = 1 mm 2 L = 1 mm 31 59 31 67 6,5 13 2 12,7 7 19 2 45 2 17,5 17 17 35 35 45 6,35 12,7 2,88 BYSTRONIC-TRUMPF LVD WEINBRENNER WEINBRENNER AMERICAN 31 8 81 82 85 87 Please mark contact points and pressure points. a = b = c = 1 2 c 2 d 1 2 b,5 24,5 4,5 13 7 BARRETTA 13 7 9,5 BMB 24 8,4 13 3 13 7 AMADA-PROMECAM 4 45 13 7 GASPARINI Minimum order n. 5 intermediates d = a 8 811 812 813 27 97 Modelli per matrici a rulli CODE LENGHTS 9 2 mm 911 mm 912 mm 913 mm 447 7 22 13 7 TEDA 2,5 13 7 25 6 9 mm 4 EURO BYSTRONIC 13 7 4 BYSTRONIC 6 2,61 9 13 7 ONE TOUCH 8 816 817 8 8 9 91 mm 2 mm 35 197 9
ADAPTORS ADAPTORS LVD WILA/TRUMPF BYSTRONIC-R CBC EHT DURMAZLAR 43 L = 1 mm 4191 L = 1 mm 4192 L = 1 mm 4216 L = 1 mm 4217 L = 1 mm 42 L = 1 mm 19 8 13 5 22 16 46 4.5 4.5 19 22.5 22.5 21 21 8 64 64 25.5 8 8 67 67 22 5 25.5 67 BYSTRONIC-S BYSTRONIC-RF-A WEINBRENNER DARLEY BAYKAL COLGAR 46 65 7 25 19 42 6 22 22 31 6 27 22 27 22 31.2 12.4 12.4 38 6 67 89 31 89 31 6.2 38 4193 L = 1 mm 42 L = 1 mm 42 L = 1 mm 4229 L = 1 mm 4272 L = 1 mm 4273 L = 1 mm 1 111
ADAPTORS NEW CLAMPING SYSTEM ES CLAMP PN Patented and pneumatic intermediate es clamp pn model for promecam style tooling. ADAPTOR AMADA/TRUMPF 4362 H = 67 mm L = 1 mm 67 SPECIFICS - Easy to install - The system does not require any modification to the press brake or tooling - Front insertion - Fall-protection system - Self-alignment of top tools - Pneumatic clamping - Possibility to remove the clamps easily - Available in different heights - Rear tool holder with manual closure included CODE HEIGHT ( mm ) 4369 1 437 1 4371 4372 2 4373 4374 4375 OPTIONAL 4376 Rear tool holder with pneumatic closure 4377 Pneumatic Kit 112 113
ADJUSTABLE INTERMEDIATES CLAMPS Subject to availability, intermediates could be provided : a) with a solid body and wedge b) as a bolted construction with a bolted tang and body Screws included only with the purchase of the intermediates RMEDIARI EGISTRABILI REGISTRABILI 7 27 27 7 27 7 H Ø17 H Ø17 8 8 Ø11 Ø11 25 1 1 16 H = mm 13 H = 43 mm H 25 25 25 H H 1 1 1 H H 1 H 1 1 H Ø17 H Ø17 7,5 7,5 Ø11 Ø11 34 34 1 1 H = 58 mm 12 H = 52 mm 4221 H = mm 4222 H = 1 mm 4224 H = mm 4225 H = 1 mm 25 25 4223 H = 1 mm FIXED INTERMEDIATES SIEDIARI FISSI 27 27 7 7 58 Ø17 7,5 Ø11 34 1 4199 H = 58 mm 25 H H H H 1 Ø11 75 75 75 75 63 Ø 42 H = 63 mm 34 42 H = mm 4227 H = 1 mm 4228 H = 1 mm 25 1 1
CLAMPS CLAMPS Screws included only with the purchase of the intermediates Screws included only with the purchase of the intermediates 1 4219 H = 58 mm 7 58 Ø17 Ø11 31 Equipment for double clamping 34 25 8 H = mm 9 H = 58 mm 8 75 7,5 75 25 34 Ø17 Ø17 58 Ø11 Ø11 47 47 75 7 H = 58 mm 32 Equipment for double clamping 7 34 58 Ø17 Ø11 47 116 117
LOWER ADAPTORS LOWER ADAPTORS 13,1 6,6 13,1 6,5 6,6 13,1 6,5 6,6 6,5,5,5 41 L = mm L = mm 12 AMADA-BYSTRONIC / TRUMPF 6,6 13,1 6,5,5 13,1 6,6 6,5 13,1 6,6 6,5 13,1 6,6 6,5 6,5 13,5,5 6,5,5 AMADA-BYSTRONIC / TRUMPF 42 L = mm L = mm L= L= 13,1 6,6 6,5 L=,5 L= 33 5,7 7 12,7 12 835 L=835 34 16 41,5 12 12 12 6,5 6,5 6,5 12 6,513 6,5 13 6,5 13 13 BYSTRONIC / TRUMPF-AMADA 43 L = 835 mm L = 4 mm 6,5 13 6,5 6,6 48 13,1 5,7 7 5,7 12,7 7 12,7 5,7 77 12,7 6,5 12 12 12,5 LVD - AMADA 44 L = 835 mm L L=835 = 4 mm L=835 L=835 5,7 7 12,7 12 L= L=835 835 12 1 48 13,1 48 6,6 13,16,5 48 48 6,6 6,5 13,1 6,6 6,5 5,7 7 5,7 12,7 12,7 5,7 77 12,7 7,5,5,5 6,6 48 13,1 L= 6,5 L= 5,7 12,7 L= 7,5 LDV-BYSTRONIC / TRUMPF 5,7 45 12,7 L = mm L = mm L= 7 12 12 12 12 12 Lower adapter AMADA 33 L = 835 mm Lower adapter AMADA L = 835 mm 119
MULTI V ON REQUEST 49 COUPLE OF TIGHTENERS FILM OF POLYURETHANE ANTISCRATCH 1 X,6 OF THICKNESS Material: 1.2312 C45 42CrM4 Working: Hardened Quenched-nitrided Planed Ground Length (mm): 8 1 121
SPECIAL TOOLS ON REQUEST SPECIAL HEAT TREATMENTS ON REQUEST A P1 S B A P H S H H P2 S H R est. est. S S 81 Phosphating treatment (anti rust) 85 Nitriding treatment (anti seize for galvanized sheet metals) 82 Phosphating + nitriding treatment (antiseize and antitrust for galvanized sheet metals) 122 123
SHEAR BALDES C A SHEAR A BALDES A = = = C C = = = D D D B mod. B MOD. mod. MOD. 1 mod. MOD. 2 1 B B B B B D D 4 mod. 5 = = LAME PER CESOIA - SHEAR BLADES = = = = = MATERI C A B C AC H A B C C I I A A B C C I I A A ALLUMI = = D = = = = = D FERRO D = = C F MOD. A 3 = = C F F = AMOD. 4 = C D F F MOD. A 5 D ACCIAIO ALTRO M B D mod. 2 PROFILO 1 D mod. MOD. 3 MOD. E 1 E K K MOD. 2 L L B B B D PROFILO 2 D MOD... = C A = C H A = E E K K C I A = L L C I A = D = F MOD. 3 PROFILO 3 = E FE K K MOD. 4 = L L F MOD. 5 D 124 PROFILO 1 125
EXAMPLE SPECIAL TOOLS MODIFICATION RADIUS ANGLE a PRESS BRAKE TOOLING LTD REQUEST RADIUS 9 88 86 45 35 1,8,9,9,2,32,47,57,69 1,5,29,31,33,7 1,13 1,63 2 2,41 2,5,53,56 1,2 1,94 2,79 3,44 2,5,7,75,79 1,7 2,74 3,91,97 1,3 2,2 3,5 1,12 1,19 1, 2,7 4 1,33 1,41 1,49 4,5 1,53 1,63 1,73 5 1,74 1,85 1,96 5,5 1,95 2,7 2,19 6 2, 2,29 2,42 STARTING RADIUS:.8 1 127
TOOLING CABINETS TOOLING TROLLEY Standard color: FULL BLACK Standard color: FULL BLACK CODE STYLE DRAWERS LENGTH (MM) ACARMNE3 Amada 3 835 ACARM1NE3 ACARM2NE3 Trumpf / Wila / Bystronic / LVD Trumpf / Wila / Bystronic / LVD 3 1 3 CODE STYLE DRAWERS LENGTH (MM) ACARMNE4 Amada 4 835 ACARM1NE4 ACARM2NE4 Trumpf / Wila / Bystronic / LVD Trumpf / Wila / Bystronic / LVD 4 1 4 CODE STYLE DRAWERS LENGTH (MM) CODE STYLE SHELVES LENGTH (MM) ACARMNE5 Amada 5 835 CARRELLO5 Mobile trolley for Amada tools 5 835 ACARM1NE5 ACARM2NE5 Trumpf / Wila / Bystronic / LVD Trumpf / Wila / Bystronic / LVD 5 1 5 128 129
PRESS BRAKE TOOLING LTD Tel: 121 7 64 Fax: 121 7 85 Email: ashmores@pressbraketool.co.uk Website: www.pressbraketool.co.uk Lewis Street, Great Bridge, Tipton, West Midlands DY4 7EF. Email: ashmores@pressbraketool.co.uk Bending / Tonnage Charts T= Thickness R= Inside Radius V= Vee size B= Minimum leg length T 6 8 12 16 25 32 63 8 125 1 2 3 V 4 5.5 7 8.5 11 17.5 22 28 35 45 71 89 113 1 175 2 3 B 1 1.3 1.6 2 2.6 3.3 4 5 6.5 8 13 16 22 41 53 83 R.8 7 5 4 1 11 8 7 6 1.2 16 12 8 6 1.5 17 13 9 8 2 27 22 17 13 11 2.5 35 21 17 13 3 38 24 19 4 54 42 34 27 21 5 67 52 42 33 6 75 48 38 7 66 52 41 34 F=T/m 8 86 69 53 43 9 86 68 54 44 5 85 67 53 12 1 95 76 1 1 95 75 174 137 1 88 17 135 8 85 25 2 17 1 5 For Aluminium Multiply answer by.6 For Stainless steel Multiply answer by 1.6