PARTS CATALOG FOR Mud Hog System II Rear Wheel Drive FOR JOHN DEERE 9970 COTTON PICKERS Mud Hog Model Numbers Tread Center OEM Aftermarket JD40005 JD47655 82, 90, 94, 106 TUTHILL Drive Systems 9098 West 800 South, P.O. Box 600 Brookston, IN USA 47923 Tel 219-279-2801 Fax 219-279-2390 www//drive.tuthill.com Revised 8/2010 P.N. D707266
General Information CATALOGS This parts catalog is provided to aid in the identification of Mud Hog components. It contains an illustration, part number, required quantity, and a description of each part included in the kit. Catalogs may contain information for several different machines which use similar Mud Hog kits. The appropriate machine model and Mud Hog base model number should be selected to assure proper part identification. Each Mud Hog conversion package contains all or some of the following kits or subassemblies: A - HYDRAULIC ADAPTER KIT(S) B - HYDRAULIC HOSE KIT C - EQUA-TRAC II VALVE BASE ASSEMBLY D - WHEEL DRIVE BASE ASSEMBLY - RIGHT HAND & LEFT HAND E - TIE ROD EXTENSION SUBASSEMBLY F - MOUNTING KIT G - WHEEL AND TIRE KITS We reserve the right to make changes and improvements in design and specifications without notice and without obligation to provide or substitute new design modifications for those Mud Hog systems or components already in service. REPLACEMENT PART ORDERING AND RETURNED PARTS INFORMATION Replacement part orders should include the complete Mud Hog part number and description, base model number of Mud Hog kit, Mud Hog Serial Number (located on the wheel motor mounting frame or on the axle), machine model number, method of shipment, and shipping address information. Parts returned for warranty determination should be accompanied by a Warranty Claim Form with and RGA (Returned Goods Authorization) number. Before returning parts, contact the Tuthill Drive Systems Customer Service Department to obtain an RGA number. Any material returned to Tuthill Drive Systems without an RGA number prominently displayed on the packaging and/or the returned parts, will NOT be processed and will be returned freight collect to the dealer. The warranty Claim Form is included in the literature package (including a Parts Catalog and Installation/Operation Manual) sent with the Mud Hog kit. If missing, or if additional forms are needed, contact the Tuthill Drive Systems Customer Service Department. NOTE: Mud Hog and Equa-Trac are registered trademarks of Tuthill Drive Systems. B
DESCRIPTION General Information TABLE OF CONTENTS PAGE # A Table of Contents 1 Main Axle Parts 2-3 Wheel Drive Subassemblies 4-6 Valve Mount Parts 7 Equa-Trac II Valve Service Parts 8 Hydraulic Hose Kits 9 Hydraulic Adapter Kits 9 Miscellaneous Parts 10 Wheel Motors 11-12 Warranty Back Cover 1
Items listed below are shown on next page. 1 100580-P1 Hex Head Bolt 1/2-13 X 3 1/2, GR.8 2 2 103003 Hard Flat Washer 3/4 12 3 103708 Jam Nut 1 1/8-12 RH 1 4 103727 Clamp Half, Tie Rod Bolt 2 5 103728 Spacer, Tie Rod Bolt 2 6 103810 Jam Nut 1 1/8-12 LH 1 7 104043 Inner Tie Rod Tube 1 8 106011 Center Section 1 9 196 M20 Flange Nut 2 10 197 Hex Head Bolt M20-2.5x180 GR.10.9 4 11 198 Hex Head Bolt M20-2.5x200 GR.10.9 4 12 501052 Tie Rod Assembly 1 13 701777-04 Hex Head Bolt M10-1.5x25 CL8.8 1 14 704319-01 Tie Rod End HD, LH 1 15 704319-02 Tie Rod End HD, RH 1 16 707256-01 Stabilizer Anchor 1 17 707257-01 Mount Plate 1 18 707260-01 Hose Guide 1 19 707497-01 Wheel Drive LH (see page 4) 1 20 707497-02 Wheel Drive RH (see page 6) 1 21 8103389 Cotter Pin 1/8 X 2 2 22 8120382 Slotted Lock Washer 3/8 1 23 89422301 Lock Nut 1/2-13 GR.8 2 2
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707497-01 Wheel Drive Assembly LH 1 100276-P1 Jam Nut 5/8-11 GR.5 1 2 101127-P1 Grease Fitting 1 3 101345-P1 Hex Head Bolt 5/16-18 X 2, GR.8 2 4 101671-P1 Hard Flat Washer, 5/8 6 5 103693 Tube Clamp 2 6 103694 Tube Clamp Plate 1 7 103879 5/8" Key X 1 15/16" long 1 8 104091 Washer, Retaining 1 9 104093 Thrust Washer 1 10 104094 Hard Flat Washer 2.87 x 4.00 x.072 1 11 104098 Hard Flat Washer 7/8 1 12 104216 Tube Assembly, HP, RF/LR 1 13 104221 Tube Clamp - 3/8 1 14 104223 Hydraulic Tube Assembly, Flush, RF/LR 1 15 104647 Tube Assembly, HP, RR/LF 1 16 118 Flat Washer 1/2 1 17 200020-P1 Adapter 08 ORB-M X 08 JIC-M 1 18 200041-P1 Adapter 12 ORB-M X 08 JIC-M 2 19 208063-P1 Adapter 08 ORB-M X 06 JIC-M 1 20 208149-P1 90' Elbow, 08 JIC-FS X 08 JIC-M 1 21 500749 Wheel Motor Frame Assembly 1 22 501152 Steering Bracket LH 1 23 703652-01 S8+ Wheel Motor (see page 11) 1 24 707252-01 Stub Axle Assembly LH 1 25 8120214 Slotted Lock Washer 5/16 2 26 8223511 Hex Head Bolt 5/8-11 X 1 1/2, GR.8 10 27 8223513 Hex Head Bolt 5/8-11 X 2, GR.8 1 28 8223542 Hex Head Bolt 7/8-9 X 2-1/2, GR.8 1 29 30* 89422850 104088 Hard Flat Washer 5/8 Bushing, Kingpin * Bushings included with Stub Axle Assembly See picture on next page 10 2 4
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707497-02 Wheel Drive Assembly RH 1 100276-P1 Jam Nut 5/8-11 GR.5 1 2 101127-P1 Grease Fitting 1 3 101345-P1 Hex Head Bolt 5/16-18 X 2, GR.8 2 4 101671-P1 Hard Flat Washer, 5/8 6 5 103693 Tube Clamp 2 6 103694 Tube Clamp Plate 1 7 103879 5/8" Key X 1 15/16" long 1 8 104091 Washer, Retaining 1 9 104093 Thrust Washer 1 10 104094 Hard Flat Washer 2.87 x 4.00 x.072 1 11 104098 Hard Flat Washer 7/8 1 12 104217 Tube Assembly, HP, RR/LF 1 13 104221 Tube Clamp - 3/8 1 14 104648 Hydraulic Tube Assembly, Flush, RR/LF 1 15 104646 Tube Assembly, HP, RF/LR 1 16 118 Flat Washer 1/2 1 17 200020-P1 Adapter 08 ORB-M X 08 JIC-M 1 18 200041-P1 Adapter 12 ORB-M X 08 JIC-M 2 19 208063-P1 Adapter 08 ORB-M X 06 JIC-M 1 21 500749 Wheel Motor Frame Assembly 1 22 501151 Steering Bracket RH 1 23 703652-01 S8+ Wheel Motor (see page 11) 1 24 707252-02 Stub Axle Assembly RH 1 25 8120214 Slotted Lock Washer 5/16 2 26 8223511 Hex Head Bolt 5/8-11 X 1 1/2, GR.8 10 27 8223513 Hex Head Bolt 5/8-11 X 2, GR.8 1 28 8223542 Hex Head Bolt 7/8-9 X 2-1/2, GR.8 1 29 89422850 Hard Flat Washer 5/8 10 30 * 104088 Bushing, Kingpin 2 * Bushings included with Stub Axle Assembly See picture on previous page 6
Valve mount parts 1 100270-P1 Hex Head Bolt 3/8-16 X 1 1/2, GR.8 2 2 104222 Bracket, Bulkhead Tee 1 3 200140-P1 Bulkhead Branch Tee, 08 JIC-M 1 4 200251 12 ORB/12 ORS ADAPTER 2 5 630174 Equa-Trac II Valve (see page 8) 1 6 703438-01 Lock Nut, M10 2 7 707259-01 Valve Bracket 1 8 8120382 Slotted Lock Washer 3/8 2 6 7 2 3 1 8 5 4 7
VALVE BASE ASSEMBLY (SERVICE PARTS ONLY) Item QtyPer Part Number Description 1 1 208149-P1 90 ELBOW (08 JIC-FS x 08 JIC-M) 2 2 208032-P1 SWIVEL RUN TEE (08 JIC-FS x 08 JIC-M x 08 JIC-M) 3 1 200083-P1 ADAPTER (06 ORB-M x 08 JIC-M) 4 4 200041-P1 ADAPTER (12 ORB-M x 08 JIC-M) 5 4 200163 HEX SOCKET PLUG (1/4 ORB-M) 6 2 101679-M1 ADAPTER (12 ORB-M x 04 ORB-F) 7 1 103715 SOLENOID CARTRIDGE VALVE 8 1 103924 SOLENOID COIL 9 1 204041-P1 ADAPTER (04 ORB-M x 04 JIC-M) 10 1 103709 TUBE ASSEMBLY, PILOT PRESSURE 11 1 200225 TEE (04 ORB-M x 04 JIC-M x 04 JIC-M) 12 1 200110-P1 CAP (04 JIC-F) NI 1 150346 SEAL KIT - ET-II (ORB O-RINGS) NI = NOT ILLUSTRATED 8
K707495 Hose Kit 1 103379-0300 Cordura Sleeve, 30" long 1 2 103379-0480 Cordura Sleeve, 48" long 1 3 30144-1110 Hose Assy, FC136-12, 12 ORS straight-12 ORS straight, 111" long 2 4 32215-0450 Hose Assy, FC211-06, 08 JIC straight-06 JIC straight, 45" long 1 5 32215-0660 Hose Assy, FC211-06, 08 JIC straight-06 JIC straight, 66" long 1 6 32411-0620 Hose Assy, FC136-08, 08 JIC straight-08 JIC straight, 62" long 2 7 32414-0410 Hose Assy, FC136-08, 08 JIC straight-08 JIC 90 degree, 41" long 2 8 32516-0480 Hose Assy, FC211-08, 08 JIC straight-08 JIC 45 degree, 48" long 1 9 32516-0640 Hose Assy, FC211-08, 08 JIC straight-08 JIC 45 degree, 64" long 1 10 3251C-0180 Hose Assy, FC211-08, 08 JIC straight-12 ORS straight, 18" long 1 11 3254C-0400 Hose Assy, FC211-08, 08 JIC 90 degree-12 ORS straight, 40" long 1 K707298 Hose Kit for 106 Tread Width (left hand side only) 1 32215-0710 Hose Assy, FC211-06, 08 JIC straight-06 JIC straight, 71" long 1 2 32411-0670 Hose Assy, FC136-08, 08 JIC straight-08 JIC straight, 67" long 2 3 32516-0690 Hose Assy, FC211-08, 08 JIC straight-08 JIC 45 degree, 69" long 1 600264 Manifold Adapter Kit 1 104996 MANIFOLD ADAPTER BLOCK - 9965 1 NI 104997 HHB 3/8-16 X 5 1/2 GR.8 ZN 4 2 200249 12 ORB/12 ORS 90 2 NI 150005-P1 SEAL KIT 1 NI = Not Illustrated 2 1 2 9
Miscellaneous Parts 1 103864 Lug Nut M20 16 NI 104232 Grease Decal 2 2 104659 Hose Clamp 2 NI 104959 Label, Rocker Switch 1 NI 104961 Decal - Lug Nut Torque 2 NI 104962 Decal - Axle Bolt Torque 2 3 104977 Check Valve, 12 ORS-M, 15 PSI 1 NI 104991 Cylinder Ball Joint, Female Socket 2 NI 104992 Cylinder Ball Joint, Male Socket 2 4 105284 Tube Assembly, 12 ORS 1 NI 106093 Decal - Tire Pressure 2 5 200296 Swivel Run Tee, 12 ORS 1 NI 400133 Fuse - 10 Amp, GM Blade Type 1 NI 400134 Relay Assembly 1 NI 400135 Rocker Switch 1 NI 600264 Manifold Adapter Kit (see page 9) 1 NI 701777-04 Hex Head Bolt M10-1.5x25 CL8.8 2 NI 703438-01 LOCK NUT M10-1.5 CL10 2 6 706917-01 Wire Assembly 1 NI D707264 Instruction Packet 1 NI = Not Illustrated 1 2 5 3 4 6 10
703652-01 - (57 cu.in. S8) WHEEL MOTOR SERVICE PARTS ITEM # QTY. PART# DESCRIPTION 010 1 150322 Cylinder Block Assembly 012 10 150255 Piston Kit 015 1 150323 Piston Retainer Kit 025 1 103919 Cam Ring plus O-Rings 027 2 103984 O-Ring - Cam Ring 041 1 105126 Distributor Cover 042 16 137 Socket Head Cap Screw M12x70 043 2 104106 Bleed Screw Seal 044 2 104350 Bleed Screw 045 1 103929 O-Ring - Cover Plate 047 1 103920 Distributor Valve 048 1 150268 Distributor Seal Kit 052 8 103922 Spring 065 1 105263 Cover Plate 066 8 104467 Hex Head Bolt - M12x16 070 1 150378 Bearing Support Assembly 071 1 103912 Bearing Support 072 1 105252 Shaft Seal (Inner) 073 1 103911 Bearing (Outer) 074 1 103914 Bearing (Inner) 075 1 701691-01 Shim Pack 076 1 103916 Snap Ring Spacer 077 1 103917 Snap Ring 078 1 105264 Deflector & Grease Seal 090 1 103907 Shaft, Wheel Hub 091 8 103908 Stud - M20 NI 8 103864 Lug Nut, M20 Seal Kit # 701020-01 contains item numbers 27, 43, 45, 48, 72, 78. See illustration on following page (NI=not illustrated).
LIMITED WARRANTY Tuthill Drive Systems ( Tuthill ) warrants Mud Hog drive systems and components to be free from defects in material and workmanship under normal use and service as shown in the chart below from the date of shipment from Tuthill. Installed By: Warranty Period Tuthill Drive Systems Mud Hog 24 months parts and 12 months labor for the Mud Hog kit & Installation. Authorized Mud Hog Dealer 24 months parts and 12 months labor for the Mud Hog kit. Note: Any defects resulting from installation errors are covered by the installer. Warranty period start date is determined by ship date from Tuthill Drive Systems. Normal use and service means that the product will be installed by a qualified mechanic, operated, inspected and maintained in accordance with the applicable Mud Hog manual or instructions and any applicable vehicle manufacturer s manual or instructions. Tuthill is not liable for any printing errors contained within manuals. THE ABOVE WARRANTY IS EXCLUSIVE. TUTHILL MAKES NO OTHER REPRESENTATIONS OR WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. No agent, distributor, dealer or employee of Tuthill has authority to extend the scope of this warranty. This warranty applies only to products which are sold and used only in the United States, Canada and Mexico. [Tuthill does not itself warrant components which bear the name or trademark of another manufacturer. Any warranty or remedy for such parts is limited to the extent of any warranty provided by the manufacturer to Tuthill.] No warranty applies in the event of replacement of parts with parts not obtained from or approved by Tuthill which do not meet Tuthill quality and performance specifications, improper installation, maintenance, repair, misuse or abuse, or unauthorized alteration or modification. Wheel motor warranty will be denied if the motor is disassembled and or serviced by anyone other than an authorized Tuthill service center within the warranty period. Tuthill reserves the right to make changes and improvements in design, specifications or instructions without notice and without obligation to provide or to substitute new design modifications for those Mud Hog systems or components already in service. Tuthill will at its option refund the purchase price of, or repair or replace without charge for parts, any Mud Hog product determined by Tuthill to be defective in material or workmanship during the applicable warranty period. Labor allowance, if applicable, will be determined in accordance with Tuthill s warranty labor rate and time allowances established from time to time. These remedies are exclusive. In no event shall Tuthill s liability exceed the purchase price for the Mud Hog product when sold by Tuthill to the first buyer. Tuthill shall not be liable for any incidental or consequential damage or expense resulting from any product defect, including but not limited to loss of profits, loss of use of equipment, increased costs or other expenses. This warranty shall become effective only when the Warranty Certificate has been returned to Tuthill and validated by same. INSTALLER AND OWNER RESPONSIBILITIES The installer is responsible for installing the product according to Tuthill s approved procedures, for providing a copy of Tuthill s warranty and installation/parts manual to the owner, and for advising the owner of proper use, service, and maintenance required for the product. The owner is responsible for operation, inspecting and maintaining the product according to the instructions in the installation/parts manual and any applicable vehicle manufacturer s owner s manual, and for properly instructing all operators and maintenance personnel. ADJUSTMENTS When adjustment is sought under this warranty, a claim should be made as follows: A. Tuthill must be notified in writing promptly upon discovery of a claimed defect. B. If the product was installed by the vehicle manufacturer (or it s dealer), follow the manufacturer s procedures for warranty claims; or If the product was purchased from Tuthill through a distributor of Mud Hog products, have the distributor write or phone the Tuthill Customer Service Department and ask for a Returned Goods Authorization Number (RGA#). A warranty claim form will be submitted with information including: The RGA#, Tuthill axle serial #, retail sales date, machine hours and a description of the failure. C. Components requested by Tuthill must be returned freight prepaid and accompanied by a properly completed warranty claim form. Tuthill will specify the ship-to address at time of return approval. 9098 W. 800 S., Brookston, IN 47923, Tel: 219-279-2801 / 800-348-2474 Fax: 219-279-2390 Email: tdswebinquiries@tuthill.com Web: www.tuthill.com