Availability secured For Railway, trackside and infrastructure Systems
2 Custom solutions for Critical Operational Needs AEG Power Solutions helps customers worldwide meet their power challenges with innovative, world-class power solutions. Backed by more than a century of innovation and customer service, AEG Power Solutions offers a full-range of reliable, cost-effective solutions, from power conversion modules and high reliability UPS systems to industrial chargers and DC systems. AEG Power Solutions designs, manufactures, sells and services worldwide AC and DC power solutions for a wide variety of critical industrial and commercial applications. The company s products, solutions and services are renowned for their reliability, especially in extremely challenging industrial and climatic environments. Consolidating the portfolios previously sold under the AEG, Saft Power Systems and Harmer & Simmons brands, AEG Power Solutions delivers value to customers by protecting mission-critical assets, ensuring business continuity and protecting people s safety. The company provides the power solutions of choice for such demanding applications as off-shore oil and gas platforms, non-stop industrial processes, nuclear power plants, renewable energy generation, rail transportation, telecoms and data centers. Thanks to its distinctive expertise bridging both AC and DC power technologies and spanning the worlds of both conventional and renewable energy, the company also creates innovative advanced power systems contributing to energy storage or grid-stabilization. Rely on AEG PS power expertise AEG PS clients are able to grow their business, large or small, where availability is secured. They accomplish this without concern for electrical energy supply and they do not have to sacrifice their limited work space. Highly efficient, user-friendly power backup solutions with high power density and outstanding performance allow users to lower electricity, cooling,space and maintenance costs. Since the creation of AEG in 1887, the company has established a continuous track record for serving customers with innovative, highly reliable systems and solutions. In the area of railway, we have been providing robust and rugged power in a wide variety Foundation of AEG (Germany) 1887 Foundation of SAFT (battery, France) 1918 Creation of AEG plant in Warstein- Belecke, Germany 1945 Protect 3: First 100 % digital UPS in the world Acquisition of NIFE Group (Sweden) 1992 1995
3 of on-track, wayside and rail infrastructure applications for over 60 years. Ensuring optimal up time, maximum return on their investment and reduced lifetime costs we offer a comprehensive range of world-class AC and DC power protection and control products. Whether you are a rail company, an EPC, a project manager or an engineering and construction service provider, with AEG PS you have a power production expert where large international engineering projects are routine and that understands that safety, risk management, business continuity and operational excellence are the key elements to success. AEG Power Solutions Can offer stand-alone solutions and also complete project solutions supported by experienced Engineers who understand your Engineering Challenges Can offer the resource of an Applications Engineer or a complete dedicated Project Team to assist in large or complex solutions worldwide Have an extensive product portfolio that can be engineered to provide an efficient compact and reliable system, including optimum sizing of batteries by our Battery Specialists as well Invest heavily in new technology to achieve high MTBF industrial systems that are designed to meet the most challenging operational conditions Provide New Technology combined with design experience equating to a system that can be comfortably supported by a Global Service team for a minimum of 20 years Provide Consistency in design, which minimizes spare parts requirement and operational simplicity supported by optional Product Training Acquisition of Harmer & Simmons by SAFT Power Systems 1995 Acquisition of SAFT Power Systems by Ripplewood from Alcatel 2005 Acquisition of AEG SVS Power Supply Systems by SAFT Power Systems 1998 First Chinese manufacturing facility in Beijing 2006 Protect RCS: Reliable rectifiers, chargers and DC systems, building on the success of its popular SPR / TPR range 2007 Protect MIP: Highly efficient and easily scalable rectifier system for the industrial market 2008 Rebranding: SAFT Power Systems to AEG Power Solutions 2008 Protect 8: First customer-ized, modular UPS 2009 Protect MIP INV: Highly efficient and compact modular switch-mode inverter 2012
4
5 signaling and electrical substations Securing the complete railway environment AEG Power Solutions offers a complete range of AC & DC power systems and solutions to help customers worldwide secure and protect their railway environment. Building on a track record for quality and reliability established over more than a century, AEG Power Solutions is firmly committed to delivering unsurpassed knowledge and technical expertise. Excellence across the line We deliver competitive, costeffective, customer driven solutions. Committed to excellence, our 250 engineers and project managers offer a wide range of R&D and application engineering skills and can assist you in creating optimum solutions to your technical challenges. In addition, we have registered more than 70 active patents in power conversion. Combined AC and DC power solutions AEG Power Solutions support large railway EPC (engineering, procurement and construction) to design and manufacture complete and optimized backup systems compliant with end customer specifications based on our broad and reliable range of AC and DC UPS systems. UPS systems With a range of UPS systems from 500 VA to 8 MVA, our standard or customized UPS solutions provide up to 99.99 % availability for mission critical equipment to meet challenging environmental conditions. Industrial chargers and DC power systems Ready to meet the toughest challenges in industrial environments, our robust range of thyristor or switch-mode DC chargers allow AEG PS to offer optimized solutions. Features and benefits: Heavy duty design Building block or modular design Flexibility of scalable power High availability Built-in protection High power density Batteries With our considerable in-house knowledge of battery technologies, we can provide expert advice on battery specification, selection, operation and testing. Our total system solutions include a wide range of products using lithium-ion, lead-acid and nickel-cadmium batteries in vented and gas-recombination technologies. Batteries can be supplied, installed, maintained and replaced by our global service teams. Our specialists will provide an optimum battery configuration meeting railway load, environmental and aging requirements. Built-in communications We offer a wide range of communication interfaces including RS232, SNMP, J-Bus, Modbus, Profibus, CAN-bus and TCP / IP interfaces. Turnkey power solutions Our engineers design complete solutions including distribution cabinets, generator back-up systems and complete containerized solutions when required. The overall systems are stringently tested in our premises and include factory acceptance testing performed in the presence of customer representatives. Overhead UPS In some situations it may be preferable to use the catenary supply. For those cases AEG PS is capable of providing a complete UPS and charger solution saving the use of a diesel generator by using the mains as a redundant power source. For more information see page 8.
6 InfrAstructure Data centers and emergency lighting With a range of UPS systems from 500 VA to 8 MVA we manufacture systems to meet every conceivable application including datacenters, ticketing, emergency lighting, passenger information systems, communication and control rooms. Single phase UPS are available both in off and on-line modes and in freestanding or 19" rack configurations. Three phase UPS s are available from 10 kva to 1 MVA modules. AEG PS UPS meet IEC 62040-3 requirements. Features and benefits: Stand-by times from 3 minutes to several hours Redundant microprocessor architecture Unique full digital control and monitoring Inverter IGBT technology Battery management facility, including automatic and user defined testing High speed and robust CAN bus communication Remote monitoring by BMS or SNMP 48 V DC Telecommunication We have been supplying DC fixed telecom lines and more recently GSM-R networks to the world s railways for over 60 years. We rank among the principal suppliers to most European railway operators. Our power systems are designed with a modular approach, offering flexibility for users while enabling us to better meet individual customer needs. AEG PS is offering a complete range of rectifiers from 270 W to 18,000 W. Features and benefits: Front access Hot swappable modules Standard or custom configured distribution modules 12, 24, 48 and 60 V configurations Stand alone or expandable system rectifiers with long MTBF, wide input voltage range Redundancy with n+1 configuration Solar turnkey solutions Train stations and platform shelters provide an excellent opportunity to mount solar PV panels and to generate low carbon energy. This can be used to form part of the rail operator s environmental objectives and may also provide a source of income through feed-in tariffs. A solar PV installation that has a low tilt angle and therefore lower aesthetic impact could give installed capacities of around 75 to 150 Wp / m², although the solar PV array is not mounted at the optimum angle for peak production. If mounted at only 10 degrees a solar PV can still yield 790 to 970 kwh / kwp in central Europe. AEG Power Solutions can provide a project managed, turnkey solution using the market leading design tools, high quality solar PV modules and inverters, from 1 kva to 1 MVA, in stand-alone or container solution.
7
8 Overhead UPS Innovative power AEG PS have developed uninterruptible power supplies that take their input from both the local 400 VAC supply and the 25 kv overhead line (OLE) supply at the same time. The UPS provides redundancy and increases the overall safety of the installation. This avoids the use of generators, which require regular maintenance and refueling, an expensive and time-consuming process. The two supplies are combined within the UPS and are used to charge the standby battery and power the inverter. The inverter supplies pure, uninterrupted power to the critical load. It needs both the local mains supply and the 25 kva OLE to both fail before the batteries begin to discharge. Using two independent sources of power meets the railways requirement of independent back-up supplies for critical equipment without resorting to generators. Robust rectifiers The 25 kv OLE might generate spikes, sags and surges caused by the current draw of locomotives. Those are likely to damage the input stages of conventional UPS. AEG PS solution was both innovative and simple. AEG PS were able to build robust rectifiers to meet the demanding nature of the railway environment. The system shown is typical of those installed on the UK s West Coast Main Line and consists of a 220 kva Protect 4 model UPS coupled to 25 kv traction rectifiers supplying 650 V single phase power via a 400 A static transfer switch. The complete system is supported by VRLA batteries giving ten minutes autonomy in the unlikely event that both main and overhead line supplies fail. Features and benefits: Two power sources: catenary and public mains Output isolation transformer Replacement of diesel generator Full range 10 120 kva Modular traction rectifier, with MTTR <20 minutes Parallel operation for n+1 redundant systems
Protect-UPS 9 eco px Hybrid Architecture Hybrid Architecture eco px Today, reliable electrical power is one of the most important resources for growth in every country. The way electricity is produced, transmitted and distributed is changing rapidly. Not only are the constantly increasing power demands a challenge, but also the question of how to reduce carbon footprint? To expand rail tracks into rural and remote areas lacking access to reliable grid power, AEG PS offers hybrid solutions using combinations of diesel, solar and wind power sources: eco px Hybrid Architecture provides all kinds of alternative and renewable energy possibilities for data center and critical power applications by making use of eco px. With our hybrid solutions and with their optimized cost of ownership, our customers are prepared for the migration to distributed generation and smart grid energy for the rail network. Reduce costs and energy consumption and increase reliability. The eco px hybrid power solution delivers a world of benefits for your network: Use any combination of diesel, solar and wind power sources: A single controller (ACMi1000e) manages the power solution end-toend, seamlessly selecting the appropriate source The flexible, modular solution can easily adapt as your needs evolve Innovative, autonomous redundancy enhances reliability and site availability MPPT-enables solar converters maximize solar energy production and protect your PV investment High temperature-rated components avoid the need for special cooling Innovative, embedded n+1 redundancy Powerful eco px controller manages all energy sources to maximize production and minimize consumption. The AEG Power Solutions eco px Hybrid Architecture solution is an innovative, highly-reliable system that optimizes the entire energy system. Intelligent diesel generator management results in reduced fuel consumption, less frequent servicing and prolonged generator lifetime, all of which help further reduce operating expenses. The eco px solution manages network site power from end-to-end; from energy generation to energy storage, load surveillance and remote management. eco px offers unmatched benefits in cost, savings, security and reliability. Powering GSM-R networks, is one of the possible examples, that will benefit from eco px. Hybrid power solution AEG Solutions
10
11 AC & DC premium power protection solutions Lifetime project management Engineering support in all stages including FEED Geographical customer teams Optimized technical advice Factory acceptance test and inspection Timely customized documentation: --Engineering drawings --O&M manuals Technical training Installation Commissioning Maintenance Complete support for integrated solutions: -- UPS, DC systems, batteries -- Gen-sets, distribution, fire detection, control and monitoring -- Global service up to turnkey projects Global service Our customers can rely on a global network of 20 service centers supported by over 150 field engineers and more than 100 certified service partners around the world, with both scheduled maintenance and 24 / 7 service to keep your business running and exceed the most stringent local health and safety requirements. From the system selection to your process installation and commissioning, our certified experts go beyond your expectations by offering service excellence that will ensure the lowest operational cost for your mission-critical equipment. The reliability of your installed power solution is supported by a global service team renowned for it s short time trouble shooting efficiency. Choosing one of the pro-care maintenance programs gives you ultimate peace of mind providing reassurance of complete cost control, security and uninterrupted power supply in situations of the utmost criticality. You can also benefit from a full range of professional services that will protect and ensure the durability of your investment and will take over when you need it most: Consulting Full range site servicing Installation & commissioning Operation & maintenance -- Pro Care TM maintenance --Corrective maintenance --Remote monitoring --Battery management --Analytical services -- Rental --Training and support --Spare parts Refurbishment In-house repairs Replacement
12 Industrial AC UPS Systems and Inverters PROTECT 8 UPS SINGLE & THREE PHASE OUTPUT Nominal rating (at cos j 0.8 lag) in kva 10, 20, 30, 40, 60, 80, 100, 120, 160, 220, 330, 400 and 500 RECTIFIER UNIT Input nominal voltage (V) 3 x 380 / 400 / 415 / 480 (other voitages on request) INVERTER UNIT DC input (V) 110 / 125 / 220 / 384 Nominal AC voltage (V) 1 x 120 / 220 / 230 / 240 and 3 x 208 / 380 / 400 / 415 / 480 OPTIONS To provide the perfect solution for each application, AEG Power Solutions offers a wide range of options: Alarms / signaling Programmable relay contacts, battery monitoring, remote display, analog meters in front panel Communication RS232 / RS485 interface, Modbus, Profibus, SNMP-adapter, monitoring & management software Mechanical Up to IP43, special color, tropicalization, cabinet heater, special markings Other Bypass transformer, voltage stabilizer, maintenance bypass cabinet, AC distribution panels battery cabinet, battery fuse boxes, exd enclosures PROTECT 8 INVERTER SINGLE & THREE PHASE OUTPUT Nominal rating (at cos j 0.8 lag) in kva 10, 20, 30, 40, 60, 80, 100 and 120 INVERTER UNIT DC input (V) 110 / 125 / 220 Nominal AC voltage (V) 1 x 120 / 220 / 230 / 240 and 3 x 208 / 380 / 400 / 415 / 480 OPTIONS To provide the perfect solution for each application, AEG Power Solutions offers a wide range of options: Alarms / signaling Programmable relay contacts, battery monitoring, remote display, analog meters in front panel Communication RS232 / RS485 interface, Modbus, Profibus, SNMP-adapter, monitoring & management software Mechanical Up to IP43, special color, tropicalization, cabinet heater, special markings Other Bypass transformer, voltage stabilizer, maintenance bypass cabinet, AC distribution panels battery cabinet, battery fuse boxes, exd enclosures For further details please refer to individual product publications
13 Industrial Chargers, DC Systems and Modular Industrial Power Protect RCS / SPRe / TPRe: Industrial Chargers, Rectifiers and DC Systems Input Input voltages (VAC) Exceptional variations Single and Three Phase 1 x 120 / 220 / 230 / 240 and 3 x 380 / 400 / 415 / 480 other voltages available as option +15 / -20 % (functional) Frequency (Hz) 50 or 60 ±6 % Output Voltage (VDC) 12, 24, 32, 48, 60, 110, 125, 220, 250 Rectifier Output Current (A) 10 1000 (>1000 on request) CABINETS Wall mounted and floor standing cabinets available, depending on system rating and options specified. Weights and dimensions on request. Also available: - Dual system in single cabinet - Battery integrated in system cabinet - Matching battery cabinets options To provide exact solutions for each application, AEG Power Solutions offers a wide range of options, amongst others: Analog meters in front panel Cabinet heater Outdoor cabinet: up to IP65 Special treatment (tropicalization, relative humidity up to 95 %, etc) Low smoke wiring (halogen-free) Special markings Customized cabinets (paints, etc.) Blocking diode for parallel redundancy Diode dropper Battery temperature compensation Battery fuse box Exd enclosures For further details please refer to individual product publications Protect MIP: Modular Industrial Power Input Single and Three Phase Input voltages 230 V ±20 % (+20 % -60 % functional) or 400 V ±10 % (+15 % -20 % functional) Frequency 50 Hz or 60 Hz ±5% THDI <5 % Power factor float 0.99 Output voltage (VDC) 24 / 48 / 110 / 125 / 220 Output Current (A) 9 1320 (higher current ratings on request) OPTIONS Alarms / signaling Relay boards, battery monitoring, low electrolyte level alarm, high ripple voltage alarm, LED indicator Communications RS232 / RS485 Interface, Modbus, Profibus DP, J-bus protocol, TCP / IP interface, monitoring & management software Input / battery / load options DC distribution, integrated inverters, diode droppers, load or battery MCBs / fuses / switches Mechanical Wall mounted or standalone cabinets, up to IP54, special color Additional options are available or request SWITCH MODE POWER SUPPLY MODULES AND 19" INVERTERS DC / DC Converters Input voltage (VDC) 110 / 220 Output voltage (VDC) 24 60 Output current (A) 15 100 AC / DC Power Supplies Input voltage (VAC) 230 / 3 x 400 Output voltage (VDC) 24 220 Output current (A) 7.5 250 19" Inverters Input voltage (VDC) 24 220 Output voltage (VAC) 230 Output current (VA) 1500 3000
14 eco px SYSTEM SPECIFICATION eco px 4801 eco px 1122 POWER OUTPUT Maximum configuration 4 x PVi1600HD converters 8 x PVi1600HD converters Maximum Power (N+1) 4800 W 11200 W PHOTO-VOLTAIC MODE Input specification Nominal voltage 255 VDC Voltage Range Full power between 230 to 420 VDC / 170 to 230 VDC with power derating Maximum input current 8 A per PV string Output specification Nominal voltage 48 VDC Voltage Range 42 to 58 VDC Full power (N+1) 4800 W 11200 W Maximum output current 90 A 210 A Efficiency 93 % typical at 50 % load DIESEL GENERATOR MODE Input specification Nominal voltage 230 VAC Voltage Range Full power between 207 to 253 VAC / 180 to 280 VAC with power de-rating Frequency 45 to 66 Hz Power factor 0.99 typical from 50 % load Maximum input current 34 A 68 A Output specification Nominal voltage 48 VDC Voltage Range 42 to 58 VDC Full power (N+1) 6400 W 12800 W Maximum output current 120 A 240 A Efficiency 91 % typical PROTECTION PV string surge protection device type II AC input surge protection device type II Number of DC input PV string insulation switches 3 7 AC input protection MCB Input voltage protection PVi1600HD module shutdown, in PV mode, with automatic restart when voltage is within operating range Soft start Output power & current limiting Input voltage protection PVi1600HD module programmable protection with automatic re-start, latched after the second fault Hot pluggable converters Thermal protection Automatic power de-rating and excessive temperature shutdown, with pre-shutdown alarm Battery deep discharge protection SYSTEM MANAGEMENT Controller ACMi1000e Real time clock Hybrid power sourcemanagement Genset operation optimisation Control & monitoring of converters Via CAN Bus Battery Management Advanced battery management algorithm, charging modes, temperature compensation, battery tests, current limitation and deep discharge protection Load management Alarm detection and management
15 eco px SYSTEM SPECIFICATION COMMUNICATION Local interface Remote communication Communications protocol MECHANICAL Outdoor cabinet dimensions (H x W x D) Indoor cabinet dimensions (H x W x D) Available space for other equipment eco px 4801 eco px 1122 Back-lit, graphical LCD and joystick, USB connector and two LED s (Power and Fault) 4 off volt-free relay contacts, GSM modem (optional) and TCP/IP and SNMP server (optional) AEG PS proprietary protocol on RS232, ModBus, Modem Management with auto-dial feature, TCP/IP connectivity (with NCS options): SNMP/Web/Telnet 8U of free space for additional equipment (Telecom Equipment, Inverters, etc...) Details on request 1600 mm x 800 mm x 800 mm 1700 mm x 600 mm x 600 mm 7U of free space for additional equipment (Telecom Equipment, Inverters, etc...) Details on request ENVIRONMENTAL IP Rating Indoor cabinet IP20, Outdoor cabinet IP55 Cooling Forced air, front to back with automatic speed control Operating Temperature -20 C to +70 C Storage Temperature -50 C to +85 C Humidity 5 % to 95 % Non-condensing RoHS 2002/95/EC WEEE 2002/96/EC, 2003/108/EC Altitude up to 2500 m without de-rating REGULATORY STANDARDS Safety International EN60950-1 Safety Approvals CE Electro-Magnetic Compatibility (EMC) Emissions, Conducted EN55022, Class B Emissions, Radiated EN55022, Class B Immunity ESD IEC/EN61000-4-2 Radiated E field IEC/EN61000-4-3 Fast Transient Burst IEC/EN61000-4-4 Surge IEC/EN61000-4-5 Conducted RF IEC/EN61000-4-6 Radiated H field IEC/EN61000-4-8 Power Line Dips IEC/EN61000-4-11 ANSI Surge IEEE C62.41 Telecom Networks EN300-132-2, EN300-386-2 Use our energy to save yours
AEG PS - Railway - EN - 10/2014 V4 - Technical data in this document does not contain any binding guarantees or warranties. Content only serves for information purposes and can be modified at any time. We will make binding commitments only upon receipt of concrete enquiries and customer notification of the relevant conditions. Due to the non-binding nature of these terms, we assume liability neither for the accuracy nor completeness of the data provided here. AEG is a registered trademark used under license from AB Electrolux. AEG Power Solutions Approach your local AEG Power Solutions representative for further support. Contact details can be found on: www.aegps.com