2WD: F13414 PRECHECK DI211 DI84M02 1. DIAGNOSIS SYSTEM (a) Check the warning lights. (1) Release the parking break pedal. (2) When the ignition switch is turned, check that the ABS warning light, VSC warning light, TRAC Indicator light *1 and SLIP indicator light goes on for approx. 3 seconds. *1: 2WD only If the ECU stores DTC, ABS warning light, VSC warning light and TRAC indicator light are. If the indicator check result is not normal, proceed to troubleshooting for the ABS warning light circuit, VSC warning light circuit, TRAC Indicator light circuit or SLIP indicator light circuit. Trouble Area ABS warning light circuit VSC warning light circuit TRAC indicator light circuit SLIP indicator light circuit See page DI293 DI290 DI296 DI299 Tc CG F09750 (b) In case of not using LEXUS handheld tester: Check the DTC. (1) Using SST, connect terminals Tc and CG of. SST 0984318040 (2) Turn the ignition switch. (3) Read the DTC from the ABS warning light and VSC warning light on the combination meter. If no code appears, inspect the diagnostic circuit, ABS warning light circuit or VSC waning light circuit. Trouble Area Tc terminal circuit ABS warning light circuit VSC warning light circuit See page DI305 DI293 DI290 387
DI212 2 sec. Normal Code 0.25 sec. 0.25 sec. As an example, the blinking patterns for normal code and codes 11 and 21 are shown on the left. (4) Codes are explained in the code table on page DI219. (5) After completing the check, disconnect terminals Tc and CG, and turn off the display. If 2 or more malfunction codes are identified at the same time, the lowest numbered DTC will be displayed 1st. Code 11 and 21 0.5 sec. 0.5 sec. 1.5 sec. 4 sec. 2.5 sec. Code 11 Code 21 R01346 LEXUS Handheld Tester F13955 (c) In case of using LEXUS handheld tester: Check the DTC. (1) Hook up the LEXUS handheld tester to the. (2) Turn the ignition switch. (3) Read the DTC by following the prompts on the tester screen. Please refer to the LEXUS handheld tester operator s manual for further details. BR3890 (d) In case of not using LEXUS handheld tester: Clear the DTC. (1) Using SST, connect terminals Tc and CG of. SST 0984318040 (2) Turn the ignition switch. (3) Clear the DTC stored in ECU by depressing the break pedal 8 times or more within 5 seconds. (4) Check that the warning light shows the normal code. (5) Remove the SST from the terminals of. SST 0984318040 Cancellation cannot be done by removing the battery cable or ECUIG fuse. 388
DI213 LEXUS Handheld Tester (e) In case of using LEXUS handheld tester: Clear the DTC. (1) Hook up the LEXUS handheld tester to the. (2) Turn the ignition switch. (3) Operate the LEXUS handheld tester to erase the codes. (See LEXUS handheld tester operator s manual.) F13955 0.13 sec. 0.13 sec. C166029E58 BR3904 2. SENSOR SIGNAL CHECK (TEST MODE) If the ignition switch is turned from to ACC or LOCK during test mode, DTC will be erased. (a) In case of not using LEXUS handheld tester: Check the ABS sensor signal. (1) Turn the ignition switch. (2) Using SST, connect terminals Ts and CG of. SST 0984318040 (3) Start the engine. (4) Check that the ABS warning light blinks. If the ABS warning light does not blink, inspect the ABS warning light circuit and Ts terminal circuit (See page DI293, DI307). (5) Keep the vehicle in the stationary condition on the flat place for 1 sec. or more. (6) Keeping the vehicle in the stationary condition and the break pedal in free condition for 1 sec. or more, continue to depress the break pedal with 147 N (15 kgf, 33 lbf) or more for 1 sec. or more. (7) Keeping the vehicle in the stationary condition, depress the brake pedal with 98 N (10 kgf, 22 lbf) or more quickly. The above mentioned condition comes into existence, the ABS warning light comes for 3 seconds. (8) Drive vehicle straight forward. When driving the vehicle at the speed faster than 45 km/h (28 mph) for several seconds, check that the ABS warning light comes off. There is a case that the sensor check is not completed if the vehicle has its wheels spun or its steering wheel steered during this check. (9) Stop the vehicle. (10) Using SST, connect terminals Tc and CG of. SST 0984318040 (11) Read the number of blinks of the ABS warning light. 389
DI214 See the list of DTC shown in the next page. If every sensor is normal, a normal code is output (A cycle of 0.25 sec. and 0.25 sec. is repeated). If 2 or more malfunctions are indicated at the same time, the lowest numbered code will be displayed 1st. Malfunction Code (Example Code 72, 76) 7 2 7 6 0.5 sec. 0.5 sec. 1.5 sec. 2.5 sec. 4 sec. 0.5 sec. 0.5 sec. Repeat BR3893 (12) After doing the check, disconnect terminals Ts and CG, Tc and CG of, and turn the ignition switch. SST 0984318040 LEXUS Handheld Tester F13955 (b) In case of using LEXUS handheld tester: Check the ABS sensor signal. (1) Hook up the LEXUS handheld tester to the. (2) Do step (3) to (9) on the previous page. (3) Read the DTC by following the prompts on the tester screen. Please refer to the LEXUS handheld tester operator s manual for further details. 390
DI215 DTC of ABS sensor check function: Code No. Diagnosis Trouble Area C1271 / 71 C1272 / 72 C1273 / 73 C1274 / 74 C1275 / 75 C1276 / 76 C1277 / 77 Low output voltage of right front speed sensor Low output voltage of left front speed sensor Low output voltage of right rear speed sensor Low output voltage of left rear speed sensor Abnormal change in output voltage of right front speed sensor Abnormal change in output voltage of left front speed sensor Abnormal change in output voltage of right rear speed sensor Right front speed sensor Sensor rotor Left front speed sensor Sensor rotor Right rear speed sensor Sensor rotor Left rear speed sensor Sensor rotor Right front speed sensor rotor Left front speed sensor rotor Right rear speed sensor rotor C1278 / 78 Abnormal change in output voltage of left rear speed sensor Left rear speed sensor rotor C1279 / 79 Deceleration sensor is faulty Deceleration sensor C1281 / 81 Master cylinder pressure sensor output signal is faulty Master cylinder pressure sensor (c) In case of not using LEXUS handheld tester: Check the VSC sensor signal. (1) Turn the ignition switch. (2) Check that the shift lever position is at P range, turn the steering wheel to the neutral position. (3) Using SST, connect terminals Ts and CG of. SST 0984318040 (4) Start the engine. C166029E58 0.13 sec. 0.13 sec. BR3904 (5) Check that the VSC warning light blinks. If the VSC warning light does not blink, inspect the VSC warning light circuit and Ts terminal circuit (See page DI290, DI307). (6) After a new ECU installed, the first time only: Start the engine and keep the vehicle in the stationary condition on the flat place for 3 sec. or more, it s installed the zero point calibration of the yaw rate sensor. 391
DI216 (7) Check the steering angle sensor. Turn the steering wheel to either left or right to the full lock position, from the vehicle stationary condition, and turn back the steering wheel to the neutral position. Start Position End Position Within ± 5 F02135 (8) Check the yaw rate sensor. Shift the shift lever to the D range and drive the vehicle at the vehicle speed of approx. 5 km/h (3 mph), turn the steering wheel either to left or right 90 or more, and maintain 180 circular drive for the vehicle. Stop the vehicle and shift the shift lever to the P position, check that the VSC buzzer sounds for 3 sec. If the VSC buzzer sounds, the sensor check is in normal completion. If the VSC buzzer does not sound, check the VSC buzzer circuit (See page DI302), then do the sensor check again. If the VSC buzzer still won t sound, there is a malfunction in the VSC sensor, so check the DTC. Drive the vehicle in a 180 circle. At the end of the turn, the direction of the vehicle should be within 180 ±5 of its start position. Do not spin the wheels. (9) Using SST, connect terminals Tc and CG of. SST 0984318040 (10) Read the number of blinks of the VSC warning light. See the list of DTC shown in the next page. If every sensor is normal, a normal code is output. (A cycle of 0.25 sec. and 0.25 sec. is repeated.) If 2 or more malfunctions are indicated at the same time, the lowest numbered code will be displayed 1st. Malfunction Code (Example Code 71, 72) 71 72 0.5 sec. 2.5 sec. 0.5 sec. 1.5 sec. 4 sec. Repeat 392
DI217 (11) After doing the check, disconnect the SST from terminals Ts and CG, Tc and CG of and turn the ignition switch. SST 0984318040 LEXUS Handheld Tester F13955 (d) In case of using LEXUS handheld tester: Check the VSC sensor signal. (1) Hook up the LEXUS handheld tester to the. (2) Do steps (2) and (4) to (8) on the previous pages. (3) Read the DTC by following the prompts on the tester screen. Please refer to the LEXUS handheld tester operator s manual for further details. DTC of VSC sensor check function: Code No. Diagnosis Trouble Area C0371 / 71 Yaw rate sensor output signal malfunction Yaw rate sensor Yaw rate sensor circuit C1208 / 72 Steering angle sensor output signal malfunction Steering angle sensor Steering angle sensor circuit 3. YAW RATE SENSOR ZERO POINT CALIBRATI When replacing the yaw rate sensor assembly or ECU, make sure to perform yaw rate sensor zero point calibration. Perform yaw rate sensor zero point calibration. (1) Shift the shift lever in P position and turn the ignition switch, repeat connecting and releasing Ts and CG terminals of 4 times or more for 8 sec. When operation (1) is performed, DTC is deleted. (2) Do not move the vehicle for 15 sec. or more. At this time VSC warning light is on for 15 sec. and goes off, and zero point calibration for yaw rate sensor is completed. 4. DECELERATI SENSOR OPERATI DIAGNOSIS SYSTEM CAUTI: While checking the deceleration sensor operating diagnosis system, ABS does not work and break system works as a conventional break system. 393
DI218 Front (+) GL2 GL1 VGS GGND (+) () () Rearward 5. DECELERATI SENSOR CHECK (a) Connect 3 dry batteries of 1.5 V in series. (b) Connect VGS terminal to the batteries positive (+) terminal, and GGND terminal to the batteries negative () terminal, apply about 4.5 V between VGS GGND terminals. NOTICE: When inspecting deceleration sensor, remove it with the bracket together. Do not remove the sensor from the bracket. When replacing deceleration sensor, replace the sensor with it assembled to the bracket assembly. Do not apply voltage of 6 V or more to terminals VGS and GGND. (c) Check the output voltage of GL1 and GL2 terminals. Symbols Condition Standard Value Forward F02098 GL1 Horizontal About 2.3 V GL1 Lean forward 0.4 V about 2.3 V GL1 Lean rearward About 2.3 V 4.1 V GL2 Horizontal About 2.3 V GL2 Lean forward About 2.3 V 4.1 v GL2 Lean rearward 0.4 V about 2.3 V If the sensor is tilted too much it may show the wrong value. If dropped, the sensor should be replaced with a new one. The sensor removed from the vehicle should not be placed upside down. 394