Required Service Equipment Kit Contents Part Number Description Quantity 13301 Brass Hook 1 X Service Equipment Kits 31053 40946 46126 13336 Socket Screwdriver (5/32 ) 1 X X 13337 Snap Ring Pliers (Small, Squeeze-to-Open) 1 X X 13366 Timing Window Assembly 1 X 13369 Drive Shaft Seal Tool 1 X 13371 Drive Shaft Seal Compressor 1 X 13379 Linkage Hook Wrench 1 X X X 15768 Hex Key Wrench Set 1 X X X 16199 Advance Piston Ring Compressor 1 X 16313 Gov. Weight Retainer & Rotor Support Fixture 1 X 16314 Pilot Tube Mandrel 1 X 16315 Pilot Tube Installation Spacer 1 X 16336 Socket Screwdriver (1/8 ) 1 X X 16349 Snap Ring Pliers (Small, Squeeze-to-Close) 1 X 16494* Pencil Nozzle Service Kit 1 X X 16476 Sac Hole Drill (for.042 / 1.32mm sac) 1 16481 Nozzle Valve Retractor & Lapping Tool 1 16483 Pin Vise 1 16484 Cleaning Wires (.008 /.19mm diameter) Pkg. of 5 16485 Cleaning Wires (.010 /.24mm diameter) Pkg. of 5 16486 Cleaning Wires (.011 /.27mm diameter) Pkg. of 5 16487 Eye Loupe 1 16488 Brass Wire Cleaning Brush 1 16489 Lapping Compound 1 16490 Honing Stone 1 * Continued on the next page
Part Number Description Quantity Service Tool Kit 31053 40946 46126 16494 Pencil Nozzle Service Kit (continued from previous page) 1 X X 16500 Cleaning Wires (.012 /.30mm diameter) Pkg. of 5 16544 Nozzle Cleaning Pad 1 16792 Cleaning Wires (.013 /.32 mm diameter) Pkg. of 5 16793 Cleaning Wires (.014 /.35 mm diameter) Pkg. of 5 16812 Cleaning Wires (.009 /.22 mm diameter) Pkg. of 5 17712 Tip Seat Scraper 1 18958 Nozzle Locknut Adapter 1 18960 Cleaning Wires (.029 /.68 mm diameter) Pkg. of 5 19553 Nozzle Inlet Adapter 1 20147 Nozzle Valve Retractor & Lapping Tool 1 20605 Pressure Adjusting Screw Wrench 1 24374 Nozzle Locknut Adapter 1 28017 Compression Seal Push-on Tool 1 36528 Carbon Stop Seal Installation Tool 1 37745 Plate, Pencil Nozzle Holder 1 17575 Housing Pressure Test Fitting 1 X 18031 Aneroid Retaining Nut Wrench 1 X X X 18162 Head Relief Valve Seat Stone (Polish) 2 X 18264 Vent Wire Extractor 1 X 18330 Drive shaft Seal & Retainer Ring Inst. Tool 1 X X X 18332 End Cap Gage & Drive Shaft Guide 1 X 18338 Throttle Shaft Seal Installation Tool 1 X X X 18411 Throttle Shaft Bushing Replacement Kit 1 X X 18714 Delivery Valve Stop Seat Stone (.200 / 4.9 mm diameter) 1 X 19918 Advance Test Window 1 X 19930 Hub Holding Fixture Assembly 1 X 19969 Roller Setting Fixture Kit 1 X X X 19971 Inlet Connector, Straight Thread (1/2-20) 1 X 20012 Transfer Pump Pressure Tap Assembly 1 X 20029 Pump Holding Fixture Assembly 1 X 20043 Snap Ring Pliers, Large Squeeze-to-Close 1 X X 20044 Snap Ring Pliers, Large Squeeze-to-Open 1 X 20268 Drive Shaft Seal Installation Tool 1 X 20395 Timing Mark Locator (DM, DB4) 1 X 20400 Timing Mark Locator (DC & DB Spline Drive) 1 X 20401 Timing Mark Locator (DB) 1 X 20545 Pump Holding Fixture Assembly (3.75 / 95.25 mm Pilot) 1 X 20548 Transfer Pump End Cap Wrench (.75 / 19 mm) 1 X X X 20550 Drive Hub (Straight Shaft) 1 X 20992 Shut Off Cam Removal Tool 1 X X X 21178 Cam Screw Bushing 1 X 21900 Transfer Pump Pressure Tap 1 X X X 22204 Assembly Lubricant 1 X 22736 Hex Bit Socket Assembly (5/16 ) 1 X X X
Part Number Description Quantity Service Tool Kit 31053 40946 46126 22939 Torx Bit Socket Assembly (T-27) 1 X X X 23042 Sealing Lacquer (Red) 1 X 23093 Linkage Gap Gage Kit 1 X 23080 Gauge Not Included 23495 Cloth Insignia (Lapel Patch) 4 X X 23615 Pump Holding Fixture Assembly 1 X X X 24342 Transparent Governor Cover 1 X 24918 Metal Dealer Sign 1 X X 24992 Cam Advance Screw Bit (T-45) 1 X 26079 Transfer Pressure Adjusting Tool 1 X X 26081 Delivery Valve Extractor 1 X X X 26528 High Force E.S.O. Installation Tool 1 X X X 27760 Advance Plug Socket (5/8 ) 1 X 27761 Advance Plug Socket (7/8 ) 1 X 27985 End Plate Sleeve Bushing Installation Tool 1 X 28311 Drive Shaft Bearing Puller (DB4, DS, DE) 1 X X X 29148 Pressure Adjusting Screw Locknut Wrench 1 X 29149 Pressure Adjusting Screw Tool 1 X 29617 Injector Clamping Fixture Kit 1 X X 29711 Air Timing Fixture Hub and Pointer Assembly 1 X 30465 Assembly Grease 1 X X X 31211 Torx Bit Socket Assembly (T-25) 1 X X X 31273 Drive Shaft Hub Removal Tool 1 X 32129 Delivery Valve Stop Seat Stone (.250 / 6.35 mm diameter) 1 X 32766 Torx Bit Socket Assembly (T-30) 1 X X X 32957 Seal Protection Tube 1 X X X 33035 Tamper Resistant IPR Torx Bit Kit 1 X X X 33032 15 IPR Torx Bit Socket Assembly 1 33033 25 IPR Torx Bit Socket Assembly 1 33034 40 IPR Torx Bit Socket Assembly 1 33153 Pump Holding Fixture & Hub Puller 1 X 33195 Fuel Limiter Wrench 1 X X X 33196 SSLLA Adjusting Tool (Reference S.B. 373) 1 X 33421 Seal and Bearing Installation Tool 1 X X X 33991 Torque Screw Locknut Wrench 1 X X X 34004 Spring Chamber Cap Wrench 1 X 34152 Idle Adjustment Locknut Wrench 1 X 34593 SSLLA Adjusting Tool (Reference P.B. 224) 1 X X X 37271 Calibrating Injector Kit (Contains Six P/N 36950 LDV Type II) 1 X X X 37588 Static Timing Pin (DB4 Reference S.B. 553) 1 X X X 37973 Orifice Plate Kit, Matched Set (0.6 mm) 1 X X X 38335 Torx Bit Socket Assembly (T-25 Tamper Proof) 1 X X X 39296 Seal and Retaining Ring Installation Tool 1 X X 39938 Electronic Advance Indicator 1 X X X 41722 High Pressure Calibration Pipes.063 x 25 (1.6 x 635 mm) 6 X X X 41723 High Pressure Calibration Pipes.055 x 25 (1.4 x 635 mm) 6 X X X 42352 Throttle/Fuel Adjusting Tool 1 X X 42485 Aneroid Travel Adjusting Tool 1 X X 42973 Air Timing Tool 1 X X 46739 A-12 Epoxy Kit for Pilot Tubes 1 X
IFS Service Equipment Kit 39105 (for DE Pump Certified Dealers)* 39106 IFS Cam Box 1 39139 TDC Sensor assembly 1 39142 Hose Assembly & Fitting Kit 1 39152 Socket Assembly 1 39155 Signal Conditioning Wiring Harness 1 39156 Signal Conditioning Box Assembly 1 39234 Tappet Extraction Tool 1 39908 IFS Unit Pump Service Fixture 1 39909 IFS Unit Pump Inlet Filter Wrench 1 39910 IFS Unit Pump Spring Seat Fork 1 99972 IFS Calibration Software 1 99976 IFS Operation and Instruction Manual 1 Additional Required Components NOT included in the 39105 Kit * 36268,36266,41538 Laptop Computer, DAQ Devcie, DAQ Cable 1 each 107 mm Pilot Diameter Mounting Plate 1 30 mm Tapered Drive Coupling 1 * Reference Service Letter 324 DS Service Equipment Kit 31335 (No longer available, Reference Only) 30851 Encoder Sensor Adjusting Tool 1 30925 Eight Tooth Wheel 1 31276 Hall Effect Sensor Kit 1 31282 Diagnostic Applications Cartridge 1 31336 DS Hand Tool Kit 1 30847 Advance Seal Installation Tool 1 30848 Roll Pin Installation Tool 1 30853 Armature Cover Wrench 1 30854 Head & Rotor Installation Tool 1 30855 Transfer Pump Assembly Fixture 1 30857 Drive Shaft Installation Tool 1 30858 Calibration Resistor Installation & Removal Tool 1 30929 Hub Locking Nut Removal Bracket 1 31203 Drive Shaft Holding Fixture 1 31204 Poppet Valve Gap Setting Tool 1 31206 Roll Pin Removal Tool 1 31207 Torx Bit Socket Kit 1 31215 Seal Protection Tool 1 31273 Drive Shaft Hub Removal Tool 1 32505 Transfer Pump Pressure Regulator Venting Mandrel 1 31367 Transfer Pump Pressure Adjusting Tool 1 31702 Electronic Control Package 1 31415 Printer Cable 1 33192 Pump Control Module 1 33298 Monitor, DS-1 1 33299 Cable, DS-1 Interface 1 33311 Cable, PCM Interface 1 33337 Printer 1 33484 Low Profile Transfer Pump Pressure Tap 1 70262 High Pressure Calibration Pipes.098 x 25 (2.5 x 635 mm) 8
DE Service Equipment Kit - 36276 (for DS Pump Certified Dealers) 36264 Break-Out Cable 1 36266 Multi-Function DAQ Device 1 36267 DE Pump Control Module 1 36268 Lap Top Computer 1 41538 Cable, DAQ Device 1 36541P DE Tool and Test Bench Hardware Kit 1 36260 Drive Adapter Kit 1 36263 Hall Effect Sensor Kit 1 36270 Transfer Pump Insert Removal Tool 1 36271 Head & Rotor Installation Tool 1 36272 Drive Shaft Installation Tool 1 36274 Inlet & Return Fitting Assembly 1 40610 Timing Pin 1 36464 Housing Pressure Tap 1 37893 Calibration Injector Kit (Set of 6 p/n 36951 LDV Type II Injectors) 1 70050 High Pressure Pipes.063 x 25 (1.6 x 635 mm) 14mm Nuts Both Ends 6 DE Service Equipment Kit - 36277 (for Non-DS Pump Certified Dealers) 36264 Break-Out Cable 1 36266 Multi-Function DAQ Device 1 36267 DE Pump Control Module 1 36268 Lap Top Computer 1 41538 Cable, DAQ Device 1 36273P DE Tool and Test Bench Hardware Kit 1 30848 Roll Pin Installation Tool 1 30853 Armature Cover Spanner Wrench 1 30855 Transfer pump Assembly Fixture 1 31204 Poppet Valve Gap Setting Tool 1 31209 T-10 Torx Bit 1 31215 Seal Protection Tool 1 31273 Puller, Drive Hub 1 33038 T-40 Torx Bit 1 33484 Transfer pump Pressure Tap 1 36260 Drive Adapter Kit 1 36263 Hall Effect Sensor Kit 1 36270 Transfer Pump Insert Removal Tool 1 36271 Head & Rotor Installation Tool 1 36272 Drive Shaft Installation Tool 1 36274 Inlet & Return Fitting Assembly 1 40610 Timing Pin 1 36464 Housing Pressure Tap 1 37893 Calibration Injector Kit (Set of 6 p/n 36951 LDV Type II Injectors) 1 70050 High Pressure Pipes.063 x 25 (1.6 x 635 mm) 14mm Nuts Both Ends 6