MW50 HYDRAULIC MOTORS

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MW50 HYDRAULIC MOTORS T E C H N I C A L C A T A L O G

CHARACTERISTICS Motor inertia 1 kg.m² H D S M W 5 0 1 2 3 4 1 2 3 4 1 2 3 3 4 1 2 3 4 5 cm³/tr [cu.in/rev.] Theoretical torque at 100 bar at 1000 SI H2 H3 H4 Nm [lb.ft] 9 9 2 8 0 0 0 2 8 9 0 2 8 1 0 2 9 8 8 0 2 0 1 2 4 333 2 833 1 500 [264,3] [172,8] [91,5] 4 333 3000 1 333 [264,3] [183,0] [81,3] 5 000 3 667 1 333 [305,0] [223,7] [81,3] 5 000 3 333 1 667 [305,0] [203,3] [101,7] 5 000 3 000 2 000 [305,0] [183,0] [122,0] 5 167 3 500 1 667 [315,1] [213,5] [101,7] 5 167 3 333 1 834 [315,1] [203,3] [111,9] 6 000 4 000 2 000 [365,9] [244,0] [122,0] 6 889 6 889 7 950 7 950 7 950 8 216 8 216 9 540 [3 504] [3 504] [4 043] [4 043] [4 043] [4 178] [4 178] 6 360 preferred Max.power kw [H] preferred non-preferred non-preferred 70 120 70 115 155 60 100 135 140 [188] 109 [146] 70 [94] 77 [103] 56 [75] 450 [6 530] 60 60 110 55 55 Max. speed tr/minrm 90 100 105 160 125 150 130 135 Max. pressure bar [SI] First displacement Second displacement Third displacement For other cams, consult your oclain Hydraulics application engineer. 2 30/09/2011

CONTENT MODULARITY 5 MODEL CODE 6 Modularity and Model code WHEEL MOTOR 9 Dimensions for standard (1110) 3-displacement motor 9 Support types 10 Studs 10 Load curves 11 SHAFT MOTOR 13 Dimensions for standard (2A50) 3-displacement motor 13 Support types 14 Splined coupling 14 Load curves 15 VALVING SYSTEMS AND HYDROBASES 17 Dimensions for 3-displacement valving 17 Cylinder block splines 17 Chassis mountings 18 Hydraulic connections 19 ilotage des cylindrées 19 Efficiency 20 BRAKES 21 Drum brake (432 x 102) 21 OTIONS 23 Options Brake Valving systems Shaft motor Wheel motor and hydrobases 30/09/2011 3

4 30/09/2011

Modular hydraulic motorsmw50 MODULARITY H D S M W 5 0 1 2 3 4 1 2 3 4 1 2 3 3 4 1 2 3 4 5 Modularity and Model code Wheel motor Shaft motor Torque module Hydrobases Options Brake Valving systems Shaft motor Wheel motor and hydrobases 30/09/2011 5

MODEL CODE MODEL H D M W 5 0 1 2 3 4 1 2 3 4 3 Standard Diamond Standard rings 3 High efficiency rings 4 Standard rings C High efficiency rings D 3-displacement 3 3-displacement valving (Clockwise) 3-displacement valving (Counterclockwise) D G cm³/tr [cu.in/rev.] H2 H3 H4 9 8 9 9 9 8 4 333 2 833 1 500 [264,3] [172,8] [91,5] 4 333 3000 1 333 [264,3] [183,0] [81,3] Without chassis fixation 1 Chassis fixation by two ears 2 2 0 8 8 2 0 5 000 3 667 1 333 [305,0] [223,7] [81,3] 5 000 3 333 1 667 [305,0] [203,3] [101,7] ISO 6162 DN 25 SAE flanges ISO 9974-1 metric connections ISO 6162 DN 32 SAE flanges ISO 9974-1 metric connections 1 6 0 8 2 5 000 3 000 2 000 [305,0] [183,0] [122,0] 0 1 0 5 167 3 500 1 667 [315,1] [213,5] [101,7] 0 0 1 5 167 3 333 1 834 [315,1] [203,3] [111,9] 2 2 2 6 000 4 000 2 000 [365,9] [244,0] [122,0] First displacement Second displacement Third displacement 6 30/09/2011

Modular hydraulic motorsmw50 CODE Modularity and Model code S 1 2 3 4 1 2 0 Without bearing support 1 Without mounting 2 Lug mounting 3 4 5 Without shaft 0 12 x Ø26 onø425 1 10 x Ø24 on Ø335 3 10 x Ø24 on Ø335 4 12 x Ø22 onø275 5 Drum brake(432 x 102) Mineral K DOT 3&4 L Bearing support for shaftt A Flange Without studs 1 With studs + nuts 2 With studs 3 Male shafts NF E 22 141 splines 1 DIN 5480 splines 5 Without drum brake 0 Without cable 4 Right-hand cable outlet 5 Left-hand cable outlet 6 Without Options or Adaptations 0 Fluorinated elastomer seals 1 T4 Speed sensor installed 2 Scavenging 5 redisposition for speed sensor 8 Double-centering valving cover 9 Drain on the bearing support B Hostile environment C Special wheel rim mounting G Surface heat treatment of the shaft J TR Speed sensor installed S For vertical mounting (shaft upward) N Options Brake Valving systems Shaft motor Wheel motor and hydrobases 30/09/2011 7

Methodology : This document is intended for manufacturers of machines that incorporate oclain Hydraulics products. It describes the technical characteristics of oclain Hydraulics products and specifies installation conditions that will ensure optimum operation. This document includes important comments concerning safety. They are indicated in the following way: Safety comment. This document also includes essential operating instructions for the product and general information. These are indicated in the following way: Essential instructions. General information. Information on the model number.information on the model code. Weight of component without oil. Volume of oil. Units. Tightening torque. Screws. Information intended for oclain-hydraulics personnel. The views in this document are created using metric standards. The dimensional data is given in mm and in inches (inches are between brackets and italic) 8 30/09/2011

Modular hydraulic motorsmw50 WHEEL MOTOR Dimensions for standard (1110) 3-displacement motor 315 kg [693 lb] 5,00 L [300 cu.in] Modularity and Model code Also see 'Valving systems and hydrobases' section (thumbnail opposite). Options Brake Valving systems Shaft motor Wheel motor and hydrobases 30/09/2011 9

Support types H D S M W 5 0 1 2 3 4 1 2 3 4 1 2 3 3 4 1 2 3 4 5 A B C D E N Wheel rim L mm [in] mm [in] mm [in] mm [in] mm [in] mm [in] mountings mm [in] 1 1 1 0 1 2 3 4 Ø 370 [14,57 dia.] Ø 425 Ø 472 393 [16,73 dia.] [18,58 dia.] [15,47] Ø 390 Ø 26 [15,35 dia.] [1,02 dia.] 12 x M 24x2 24 [0,94] 1 3 1 0 1 2 3 4 Ø 280,7 Ø 335 Ø 379 335 Ø 390 Ø 24 [11,05 dia.] [13,19 dia.] [14,92 dia.] [13,19] [15,35 dia.] [0,94 dia.] 10 x M 22x1.5 17 [0,67] 1 4 1 0 1 2 3 4 Ø 280,7 Ø 335 Ø 379 296 Ø 390 10 x Ø 24 [11,05 dia.] [13,19 dia.] [14,92 dia.] [11,65] [15,35 dia.] [10 x 0,94 dia.] - 17 [0,67] 1 5 1 0 1 2 3 4 Ø 220,7 Ø 275 Ø 314,5 348 Ø 390 (8+4) x Ø 22 18 - [8,69 dia.] [10,83 dia.] [12,38 dia.] [13,70] [15,35 dia.] [0,87 dia.] [0,71] 1 K 2 0 Ø 280,7 Ø 335 Ø 482 396 10 x 45 1 L 2 0 [11,05 dia.] [13,19 dia.] [18,98 dia.] [15,59] M 22x1.5 [1,77] 1 2 3 4 Also see Brakes section (thumbnail opposite). Studs Various studs Screws C min. C max. D Class (1) * (2) * mm [in] mm [in] mm [in] mm [in] N.m [lb.ft] N.m [lb.ft] M22 x 1.5 80 [3,15] 36 [1,42] 26 [1,02] 695 [512,6] 1 050 [774,4] 5 [0,20] 12,9 M24 x 2 95 [3,74] 38 [1,50] 30 [1,18] 910 [671,2] 1 150 [848,2] M20 - - 12,9 600 [442,5] 770 [567,9] (*) The tightening torques are given for the indicated loads. (1) Wheel rim : Suggested tightening torque for wheel rim mountings (Re steel disc > 240 N/mm² [>34 800 SI]). (2) Standard : Suggested tightening torque in other cases (Re steel flange 360 > N/mm² [>52 215 SI]) See generic installation motors N 801478197L. 10 30/09/2011

Modular hydraulic motorsmw50 Load curves ermissible radial loads Service life of bearings Test conditions : Test conditions : Static : 0 tr/min [0 RM] 0 bar [0 SI] Dynamic : 0 tr/min [ 0 RM], code 0 displacement, without axial load at max. torque L : Millions B10 revolutions at 150 bars (average pressure), with 25 cst fluid, code 0 displacement, without axial load. Modularity and Model code 1 1 1 0 1 2 3 4 1 3 1 0 1 2 3 4 1 4 1 0 1 5 1 0 1 2 3 4 1 K 3 0 1 L 3 0 1 2 3 4 The service life of the components is influenced by the pressure.you must check that the combination of forces applied (Axial load / Radial load) is compatible with the permissible loads for the components, and that the resulting service lives of these components complies with the application's specifications. For an accurate calculation, consult your oclain Hydraulics application engineer. Options Brake Valving systems Shaft motor Wheel motor and hydrobases 30/09/2011 11

12 30/09/2011

SHAFT MOTOR Dimensions for standard (2A50) 3-displacement motor 270 kg [594 lb] 5,00 L [300 cu.in] Modularity and Model code Also see 'Valving systems and hydrobases' section (thumbnail opposite). Options Brake Valving systems Shaft motor Wheel motor and hydrobases 30/09/2011 13

Support types H D S M W 5 0 1 2 3 4 1 2 3 4 1 2 3 3 4 1 2 3 4 5 A B C D E F DIN 5480 splines 2 A 5 0 Nominal Ø 130 [5,12] 1 2 3 4 Module 5 Z 24 40 [1,57] R 4 [R 0,16] 60 32 2 x M16 [2,36] [1,26] 136 [5,35] NF E22-141 splines 2 A 1 0 Nominal Ø 130 [5,12] 1 2 3 4 Module 3,75 Z 33 40 R 4 60 [1,57] [R 0,16] [2,36] 2 x M16 32 [1,26] 136 [5,35] Also see 'Valving systems and hydrobases' section (thumbnail opposite). Splined coupling K N : Nominal Ø. Mo : Module. Z : Number of teeth. Y ØV ØJ H10 45 1.5 x 45 H ØG Standard DIN 5480 ressure angle 30. Centering on flanks. Slide adjustment (7H quality). Standard NF E 22-141 ressure angle 20. Centering on flanks. Slide adjustment (7H quality). Y ØC ØV Y ØC Ø G H Ø J K N Mo Z Offset ØC (H10) Ø V Y Tolerance mm [in] mm [in] mm [in] mm [in] mm [in] mm [in] mm [in] mm [in] mm [in] μm [μin] 2 A 5 0 1 2 3 4 132 [5,20] 33 [1,30] 120 135 130 [4,72] [5,31] [5,12] 5 24 2,25 120 [0,09] [4,72] 9 [0,35] 111,104 [4,37] + 87 / 0 [+3.425 / 0] 2 A 1 0 1 2 3 4 131 33 122,5 [5,16] [1,30] [4,82] 135 [5,31] 130 2,373 3,75 33 [5,12] [0,0934] 122,5 [4,82] 7,5 115,081 + 113 / 0 [0,30] [4,53] [+4.448 / 0] General tolerances : ± 0.25 [±0.0098]. Material: Ex: 42CrMo4. Hardening treatment to obtain R = 800 to 900 N/mm² [R = 116 030 to 130 533 SI]. 14 30/09/2011

Load curves ermissible radial loads Service life of bearings Test conditions : Test conditions : Static : 0 tr/min [0 RM] 0 bar [0 SI] Dynamic : 0 tr/min [ 0 RM], code 0 displacement, without axial load at max. torque 2 A 5 0 2 A 1 0 1 2 3 4 The service life of the components is influenced by the pressure.you must check that the combination of forces applied (Axial load / Radial load) is compatible with the permissible loads for the components, and that the resulting service lives of these components complies with the application's specifications. For an accurate calculation, consult your oclain Hydraulics application engineer. 2 A 1 0 2 A 5 0 G mm [in] 144 [5,67] 144 [5,67] L : Millions B10 revolutions at 150 bars (average pressure), with 25 cst fluid, code 0 displacement, without axial load. Modularity and Model code Options Brake Valving systems Shaft motor Wheel motor and hydrobases 30/09/2011 15

16 30/09/2011

VALVING SYSTEMS AND HYDROBASES H D S M W 5 0 Dimensions for 3-displacement valving 1 2 3 4 1 2 3 4 1 2 3 3 4 1 2 3 4 5 160 kg [352 lb] 2,00 L [120 cu.in] Modularity and Model code D 1 2 3 3 2 Cylinder block splines (as per standard NF E22-141) ØA 100 [3,937] D 4 1 2 3 4 Module Z 2,5 38 3 1 Dimension on 2 pins Y 90,169 [3,550] ØV 5 [0,197] You are advised to have the installation validated by your oclain Hydraulics application engineer before using the hydraulic unit in an application. We must provide you with a detailed plan of the interface for any hydraulic unit use, consult your oclain Hydraulics sales engineer. Y ØV ØA Options Brake Valving systems Shaft motor Wheel motor and hydrobases 30/09/2011 17

Chassis mountings Take care over the immediate environment of the connections. I II ØM (1) ØU ØT L S Ra V Class * mm [in] mm [in] mm [in] mm [in] mm [in] μm [μin] N.m [lb.ft] 380 [14,96] 440 - - [17,32] 485 - - [19,09] (1) +0,3 [+0,012] +0,2 [+0,008] * : Min. values for torque and load to be transmitted. 0,2 12,5 [0,008] [0,49] 2 x 8 M20 x 2 8,8 410 [302,4] 18 30/09/2011

Hydraulic connections connections Modularity and Model code M W 5 0 Old standards ilotage des cylindrées 1 H D 2 3 4 1 2 3 4 1 2 3 4 1 2 Standards 3 ower supply 2 nd displacement control A-R Y2, Y3 1, 2 XT 1 ISO 6 162 ISO 6 162 DIN 3852 ISO 9 974-1 DN25 N400 M18 x 1.5 M22 x 1.5 6 ISO 6 162 ISO 6 162 DIN 3852 ISO 9 974-1 DN32 N400 M18 x 1.5 M22 x 1.5 ISO 9 974-1 M14 x 1.5 Max. pressures bar [SI] 450 [6 530] 30 [440] 1 [10] 120 [1 740] You are strongly advised to use the fluids specified in brochure Installation guide N 801478197L. To find the connections tightening torques, see the brochure Installation guide N 801478197L. Y2 First displacement 0 0 Y3 Second displacement 1 0 Third displacement 0 1 Case drain S 3 4 5 Control of drum break Options Brake Valving systems Shaft motor Wheel motor and hydrobases 30/09/2011 19

Efficiency Overall efficiency Average values given for guidance for code 208 displacement after 100 hours of operation with HV46 hydraulic fluid at 50 C [122 F]. Actual output torque The starting torque is taken to be approximately 85% of the first value for available pressure. For a precise calculation, consult your oclain Hydraulics application engineer.. 20 30/09/2011

BRAKES Drum brake (432 x 102) Diameter of brake pads : Ø 432 [17 dia.] Width of friction surface : 102 [4,01] M W 5 0 1 H D 2 3 4 1 2 3 4 3 1 2 3 4 1 K 2 1 L 2 1 2 S 3 4 5 Modularity and Model code Brake pads Asbestos free material BERAL 1109 Compensation for wear Automatic Hydraulically controlled dynamic braking Max. permissible continuous brake torque 16 200 N.m [11 948 lb.ft] ressure to obtain max. permissible continuous brake torque 71 bar [1 028 SI] Max. permissible brake torque 27 000 N.m [19 914 lb.ft] ressure to obtain max. permissible brake torque 120 bar [1 740 SI] Fluid Mineral Yes K DOT 3 / DOT 4 / SAE J1703 Yes L Max. volume required to bring pads into contact 10.15 cm 3 [0.62 cu.in] Mechanically controlled parking brake Max. braking torque 16 200 N.m [11 948 lb.ft] Max permissible force on the cable 3 000 N [674 lbf] Force required to bring pads into contact 37.2 N [8 lbf] Stroke required to bring pads into contact (new brake) A 19 mm [0.73 ] B 16 mm [0.63 ] The max. braking torque can only be obtained when the brake has been run in. Consult your oclain Hydraulics application engineer. Control The drum brakes can be controlled hydraulically (service brake) and by a cable (mechanical control for parking brake). Do not use hydraulic and mechanical brake controls simultaneously. Cable End view of shaft Options Brake Valving systems Shaft motor Wheel motor and hydrobases See also 'Wheel motor' section (thumbnail opposite) When making an encoding request, you must indicate the following information: - The material of the brake linings, - The type of connection at the end of the parking brake control cable, - Fill out the technical questionnaire for validation of the brake. 30/09/2011 21

22 30/09/2011

OTIONS H D S M W 5 0 1 - Fluorinated elastomer seals 1 2 3 4 1 2 3 4 1 2 You can accumulate more than one optional part. Consult your oclain Hydraulics sales engineer. Nitrile seals marked in the figure below replaced by fluorinated elastomer seals. 3 3 4 1 2 3 4 5 Modularity and Model code 2 - S - 8 - Installed speed sensor or predisposition Designation T4 Speed sensor installed 2 TR Speed sensor installed (direction of rotation) S redisposition for speed sensor 8 Consult your oclain Hydraulics sales engineer. Max. length Y= 15.1 Standard number of pulses per revolution= 56 Look at the "Mobile Electronic" N A01889D technical catalogue for the sensor specifications and its connection. To install the sensor, see the ''Installation guide'' brochure No. 801478197L. A-A Options Brake Valving systems Shaft motor Wheel motor and hydrobases 30/09/2011 23

B - Drain on the bearing support F a C D B Shaft motor Wheel motor M22 x 1.5 B C D F a mm [in] mm [in] mm [in] mm [in] 56 [2,20] 133 [5,24] 159 [6,26] 221 [8,70] 45 G - Special wheel rim mounting Enables certain combinations different from the standard mountings. Consult your oclain Hydraulics sales engineer. J - Treated shaft Heat treatment on the indicated bearing radius and splines. Treated areas N - Drain on the bearing A purge screw enables the motor to be mounted vertically, the shaft oriented upward. 24 30/09/2011

Options Brake Valving systems Shaft motor Wheel motor and hydrobases Modularity and Model code 30/09/2011 25

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Thirteen subsidiaries and a worldwide network of more than 150 distributors and partners 30/09/2011 A13885S A13886T A13887U A13888V A13889W oclain Hydraulics reserves the right to make any modifications it deems necessary to the products described in this document without prior notification.the information contained in this document must be confirmed by oclain Hydraulics before any order is submitted. Illustrations are not binding. The oclain Hydraulics brand is the property of oclain Hydraulics S.A. More information on