1 with extended control range Downstream pressure control and isolation valve Compact design Fast, virtually particlefree and shockfree operation Highperformance, integrated controller Low minimum controllable conductance ody material aluminum Valve with integrated controller optional controller configurations SPS = ± 15V DC Sensor Power Supply PFO = Power Failure Option (valve closes or opens automatically at power failure) aluminum Ordering numbers aluminum hard anodized ISOF JIS ISOF JIS 4 on request on request on request on request 6 654PA x y 654JA x y 654PH x y 654JH x y 8 656PA x y 656JA x y 656PH x y 656JH x y 10 658PA x y 658JA x y 658PH x y 658JH x y 651PA x y 651JA x y 651PH x y 651JH x y 65151JA x y 65151JH x y 65152PA x y 65152JA x y 65152PH x y 65152JH x y x y G = basic version A = with SPS H = with PFO C = with SPS and PFO Ordering number example: Interface G = RS232, 1 sensor H = RS232, 2 sensors C = Logic, 1 sensor E = Logic, 2 sensors P = DeviceNet, 1 sensor Q = DeviceNet, 2 sensors 650PAGG = aluminum valve with ISOF flanges, RS232 interface, for 1 sensor Accessories Designation Ordering No. 'VAT Control View' package, consisting of software and service cable 'VAT Control Performance Analyzer' package, consisting of software and service cable Connector kit for valves with RS232 or Logic interface, consisting of counter plugs for INTERFACE, SENSOR and POWER connections Connector kit for valves with DeviceNet, consisting of counter plugs for SENSOR and POWER connections AC power supply unit (input: 240 V AC, output: 24 V DC) 600SP99NN000 600SP99NNAAA 242411 242410 249775 Separation unit for controller including 2 m cable 255544 VAT Vakuumventile AG, CH9469 Haag, Switzerland Tel ++41 81 771 61 61 Fax ++41 81 771 48 30 www.vatvalve.com 95
Pendulum valve control system Sealing materials Plate: VITON ody: VITON onnet: VITON 2 1 3a 3b 5 4 6 Feedthrough Rotary feedthrough (actuator) VITON Shaft feedthrough (sealing ring) VITON 1a 1 pendulum plate 1a conductance reduction ring (series 651 only) 2 sealing ring 3a plate seal 3b body seal 4 bonnet seal 5 actuator shaft 6 actuator 7 controller a valve seat side 7 g stroke (series 651 only) Features Fast operation Extremely short control response times Position indication Integrated controller (easy to remove) Easy maintenance Service port (computer connection) Function The valve plate acts as a throttling element and varies the conductance of the valve opening. The integrated controller calculates the required plate position to achieve the setpoint pressure. See also principle drawing on page 199. Actuation is performed by a stepper motor. An encoder monitors the position. This principle ensures fast and accurate process pressure control. 0 The plate performs a linear movement only. 1 The plate first performs a linear movement and then also a stroke movement. In combination with the conductance reduction ring very small conductances are achieved. For leaktight closing the sealing ring moves downwards. It is closed by a spring. For opening the sealing ring is lifted pneumatically. control sealing ring pendulum plate isolation sealing ring pendulum plate 96 VAT Vakuumventile AG, CH9469 Haag, Switzerland Tel ++41 81 771 61 61 Fax ++41 81 771 48 30 www.vatvalve.com
Comparison 0 / 1 0 1 Control range standard extended Minimum controllable conductance standard minimized Pressure rise time (up to setpoint) standard reduced Vibration very low very low Control range VAT has a software «Valve Evaluation Tool» to determine the most suitable product for a specific application. Please contact us to assist you when selecting a product. gas flow N2 (mbar ls 1 ) 1.00E+04 1.00E+03 1.00E+02 1.00E+01 1.00E+00 1.00E01 1.00E02 1.00E03 1.00E04 6.00E+05 6.00E+04 6.00E+03 6.00E+02 6.00E+01 6.00E+00 6.00E01 6.00E02 6.00E03 1.00E05 6.00E04 1.00E05 1.00E04 1.00E03 1.00E02 1.00E01 1.00E+00 1.00E+01 1.00E+02 1.00E+04 1.00E+03 1.00E+02 turbo pump turbo pump minimum controllable conductance of the valve 6.00E+05 6.00E+04 6.00E+03 gas flow (sccm) Series 6 approx. upper pressure limit (depending on pump size, pump type and customer system) 1.00E+01 1.00E+00 1.00E01 1.00E02 1.00E03 1.00E04 1.00E05 1.00E05 turbo pump turbo pump minimum controllable conductance of the valve 6.00E+02 6.00E+01 6.00E+00 6.00E01 6.00E02 6.00E03 6.00E04 1.00E04 1.00E03 1.00E02 1.00E01 1.00E+00 1.00E+01 1.00E+02 pressure (mbar) Series 651 Technical data Power consumption + 24 V DC (±10%) Actuator unit with controller Continued next page Sensor supply W max. (controller + motor) 10 W max. for Power Failure Option 36 W max. for Sensor Power Supply 24 V DC or ±15 V DC Sensor input Signal voltage 0 10 V DC linear with pressure Input resistance Ri = kω Resolution 0.23 mv Sampling rate 10 ms Control accuracy Ambient temperature 0.1% of maximum sensor range C max. (<35 C recoended) VAT Vakuumventile AG, CH9469 Haag, Switzerland Tel ++41 81 771 61 61 Fax ++41 81 771 48 30 www.vatvalve.com 97
Pendulum valve control system Technical data Valve unit 1) Maximum values: depending on operating conditions and sealing materials Pressure range at 20 C blank 1 10 8 mbar to 1.2 bar (abs) hard anodized 1 10 6 mbar to 1.2 bar (abs) Leak rate to the outside at 20 C blank 1 10 9 mbar ls 1 hard anodized 1 10 5 mbar ls 1 Leak rate at the seat at 20 C blank 1 10 9 mbar ls 1 hard anodized 1 10 4 mbar ls 1 Cycles until first service Closing cycles (open closed open) 000 unheated and Throttling cycles under clean (open max. throttling open) 1 million conditions Operating temperature 1) 10 C 1 C Mounting position any valve seat on chamber horizontal only side recoended Material in vacuum Valve body aluminum 3.2315 (AA6082) Pendulum plate 0 aluminum 3.2315 (AA6082) Pendulum plate 1 aluminum 3.2315 (AA6082), 1.4310 (301), PTFE Sealing ring aluminum 3.2315 (AA6082), 1.4303 (304), 1.3541, 1.4568 Other parts 1.4435 (3L), 1.4404 (3L), 1.42, 1.4310 (301), 1.4571, stainless steel A2 (304) Seals VITON (nominal I. D.) conductance in open position (molecular flow) minimum controllable conductance (molecular flow) max. differential pressure in closed position max. pressure during operation compressed air pressure min. max. (overpressure) typical closing / opening time throttling only throttling and closing weight (approx.) ls 1 ls 1 mbar mbar bar psi s s kg lbs 0 4 1700 3 1 30 4 7 55 0.7 3 / 4 26.5 6 00 5 1 10 4 7 55 0.8 3 / 4 18 40 8 000 10 1 5 4 7 55 0.9 3 / 4 22 48.5 10 20 15 1 5 4 7 55 0.9 3 / 4 29 64 00 22 1 5 4 7 55 1.1 5 / 6 48 106 40 25 1 5 4 7 55 1.3 5 / 6 59 130 61 000 30 1 5 4 7 55 1.5 5 / 6 68 1 1 4 on request 6 00 1.6 1 10 4 7 55 0.8 4 / 4 18 40 8 000 2 1 5 4 7 55 0.9 4 / 4 22 48.5 10 20 2.5 1 5 4 7 55 0.9 4 / 4 29 64 00 3.2 1 5 4 7 55 1.1 6 / 6 48 106 40 3.5 1 5 4 7 55 1.3 6 / 6 59 130 61 000 4 1 5 4 7 55 1.5 6 / 6 68 1 98 VAT Vakuumventile AG, CH9469 Haag, Switzerland Tel ++41 81 771 61 61 Fax ++41 81 771 48 30 www.vatvalve.com
Pressure controller DeviceNet RS232, Logic Features Fast and accurate pressure control Automatic learning of system parameters Hold function for plasma ignition Valve position control Remote control Information display Inputs for 1 or 2 linear pressure sensors (capacitance manometers) Closing or opening of the valve at power failure (option) Pressure control The controller ensures fast and accurate pressure control. y operating the LEARN function needs to be done only once at startup the system parameters are automatically determined. Due to the adaptive algorithm the controller continuously adapts to the process conditions (species of gas, gas flow) and thus ensures optimum pressure control. Valve position control In position control mode the valve plate can be moved to any position. Display Status and position are displayed by means of 4 bright digits. Remote control The valve can be controlled by a host computer via RS232, Logic or DeviceNet interface. The RS232 interface also has digital inputs to close and open the valve. Control via Logic interface performs via digital and analog inputs and outputs. Service port The valve has a service port (RS232) for connecting a computer. VAT can provide the following two versions of software: asic version 'VAT Control View': Available as freeware (see www.vatvalve.com). Independent of the host computer, it enables setup, operation, monitoring and diagnosis. Extended version 'VAT Control Performance Analyzer': Available on order. This sophisticated tool offers a much wider range of possibilities than the basic version. For instance, it is possible to graphically display the pressure behaviour or to program and record sequences. Also several possibilities for data analysis and process optimization are available. For connecting the valve both versions require a special cable from VAT. Power Failure Option (PFO) This function is available as an option. It closes or opens the valve automatically at power failure. Sensor Power Supply (SPS) Optionally, the valve can be provided with a ±15 V DC power supply unit for the sensor(s). VAT Vakuumventile AG, CH9469 Haag, Switzerland Tel ++41 81 771 61 61 Fax ++41 81 771 48 30 www.vatvalve.com 99
Pendulum valve control system Easy maintenance Valve need not be removed from the system for maintenance Fast removal and reinstallation of pendulum plate and sealing ring for cleaning Only 2 standard tools are necessary for maintenance Options Picture 1 actuator 1 (standard) Picture 2 actuator 2 (option) Certain options are not available for some nominal diameters or cannot be combined. Moreover, options can affect the general technical data. Actuator / controller: Actuator 2 (picture 1) Controller with configurable PI parameters RS232 interface with 2 analog outputs Ethernet interface Valve: Other sizes (e. g. 80) Other flange types (e. g. ASALP) Customer specified flanges (e. g. rectangular flange for direct mounting to chamber) Other sealing materials Other surface processings (e. g. nickelplating) KF ports on the body Heater (picture 2) with insulation for valve temperatures 80 C, C, 0 C Controllers for operating several valves synchronously Control valve only (no leaktight closing) Wedgeshaped pendulum plate for smaller controllable conductances (series 6 only) standard 22 l/s 25 l/s 30 l/s wedgeshaped l/s 19 l/s 22 l/s Ordering information for options: Ordering No. of valvex (e. g. 646PAGHX, X = valve with heater for 80 C) VAT Vakuumventile AG, CH9469 Haag, Switzerland Tel ++41 81 771 61 61 Fax ++41 81 771 48 30 www.vatvalve.com
Main dimensions ISOF JIS connection box for heated valves controller Connection Flange dimensions insulation for heated valves Type POWER Power input D9 male SENSOR Sensor input / Sensor power supply D15 female INTER FACE RS232 or Logic DeviceNet D25 female Microstyle male Projection E Projection E 4 A M N O Q R S 70 2.76 95 3.74 7.87 260.9 10.27 176 6.93 2.9 6.41 V1 308.13 V2 W 94 3.7 6 1.5 4.78 302 11. 321.64 192 7.56 184.7 7.27 326.83 332 13.07 1 4.76 8 1 5.91 360.17 370.15.57 208.5 8.21 210.8 8.3 326.83 332 13.07 151 5.94 V1 = 0 V2 = 1 4 A C D 70 2.76 190 7.48 5 5.71 3.94 6 243 9.57 7.87 1 5.91 8 11.81 260 10.24 7.87 10 3.94 175 6.89 438 17.24 442.7 17.43 233.5 9.19 246.4 9.7 331 13.03 337 13.27 194 7.64 10 3.94 13.78 310.2 261 10.28 0 4.72 2 8.43 538 21.18 536.4 21. 277 10.91 274.5 10.81 351 13.82 357.06 236 9.29 0 4.72 425.73 395 15.55 318.52 6 4.96 235 9.25 590 23.23 582 22.91 290 11.42 11.81 358.09 364.73 257 10. 8 5.04 260 10.24 655 25.79 633 24.92 313.32.6 360.17 366.41 292 11.5 g required for dismantling b compr. air connection a valve seat c electrical connection f position indicator side 8 5.04 520 20.47 480 18.9 15.75 E x F 8 x M8 8 x M10 xm10 xm10 xm xm G H I 0.47 4 A C D E x F G 70 2.76 190 7.48 6.3 3.94 0.55 153 6.02 5 0.2 1 6 243 9.57 210 8.27 1 5.91 15 0.59 213.2 8.39 5 0.2 8 11.81 270 10.63 7.87 0.63 10 18 0.71 3.94 13.78.6 261 10.28 0 4.72 425.73 370.57 318.52 6 4.96 470 18.5 420.54 13.78 20 0.79 8 5.04 520 20.47 480 18.9 15.75 8 x M10 8 x M10 8 x M xm xm xm xm 0.47 0.55 15 0.59 0.63 18 0.71 18 0.71 25 0.98 VAT Vakuumventile AG, CH9469 Haag, Switzerland Tel ++41 81 771 61 61 Fax ++41 81 771 48 30 www.vatvalve.com 101