Ransomes Mastiff 91 - Honda GX390 UT2 LXE4

25082G r0 Parts Manual Ransomes Mastiff 91 - Honda GX390 UT2 LXE4 Series: FN4 and FP4 Product code:ldea330 and LDEA340 WARNING WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine must be trained in its proper use, warned of its dangers and must read the entire manual before attempting to set up, operate, adjust or service the machine. RJL 100 September 2016

1 CONTENTS Section Page MAIN FRAME & ENGINE AND HANDLES...8 OPERATOR PRESENCE CONTROL...14 CLUTCH...16 GEARBOX ASSEMBLY Part 1...18 GEARBOX ASSEMBLY Part 2...20 GEARBOX ASSEMBLY Part 3...22 CUTTING UNIT...24 LANDROLL...26 FRONT ROLL...30 ACCESSORY: FRONT GROOVED ROLL...32 ACCESSORY: TRAILING SEAT...34 ACCESSORY: BRUSH KIT...36 ACCESSORY: STEERING SEAT...38 GRASSBOX...44 ELECTRIC COMPONENTS...48 DECALS...50

INTRODUCTION 2 2.1 IMPORTANT The Ransomes Mastiff is a petrol-engine chain driven Cylinder mower. The cutting cylinder is chain driven. An OPC safety system is fitted. IMPORTANT: Follow the maintenance schedule indicated in this manual. In service performance will depend on the level of maintenance given. This SAFETY AND OPERATORS MANUAL is part of the machine and must stay with the machine.the suppliers of all machines must keep the documentation that comes with the machine.you must use the machine to cut the grass only and not for any other purpose. The correct conditions of operation, service and repair are shown in the Service Manual. ALL operators MUST read through this manual and understand the Safety Instructions, controls, lubrication and maintenance procedures. Make sure that you obey all safety and road traffic regulations. You must not make any changes to the machine that the manufacturer does not approve. This type of change can release the manufacturer from the liability for any damage or injury. Discard worn parts as shown by local environmental regulations. To remove from the machine from operation, follow the guidelines in this manual for the removal of the machine from use. Use only Ransomes Jacobsen Genuine spare parts to make sure that European conformity is controlled. 2006/42/EC These instructions are the Original instructions confirmed by Ransomes Jacobsen Limited en-3

2 INTRODUCTION 2.2 PRODUCT IDENTIFICATION A B C D E F G H J Maximum front axle load in Kg (for the machines driven on the highway) Gross weight in Kg Maximum rear axle load in Kg (for the machines driven on the highway) Power in Kw Date code Machine type Product code Product name Serial number West Road Ransomes Europark Ipswich IP3 9TT England A B C D E Kg Kg Kg Kw F G H J Location of Serial number plate The serial number plate (A) is found on the side plate. Engine Identification Serial number plate (B) is found next to the oil-level dipstick. B en-4

INTRODUCTION 2 2.3GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS 2.3.1 DURING SERVICE LIFE Used oil, oil filters and engine coolant are hazardous materials. Follow the recommended procedures for their safe disposal. If a fluid leaks, contain the spill to make sure that the leak does not flow into the ground or drainage system. Follow the local laws to make sure that leaks are controlled. Follow the maintenance procedures in this manual to make sure that any damage to the local environment is controlled safely. When the machine completes its full-service life, the following actions must be taken. 2.3.2 END OF SERVICE LIFE These guidelines must be used with applicable Health, Safety and Environmental laws. Always use the approved local waste disposal and agencies for recycled materials. Park the machine in a location to use all of the necessary lifting equipment. Use correct tools and Personal Protective Equipment (PPE) and take instruction from the technical manuals applicable to the machine. Remove and store correctly 1. Batteries 2. Fuel 3. Engine coolant 4. Oils Disassemble the structure of the machine and refer to the technical manuals. Give attention to parts that have mechanical pressure or tension applied to the part in the machine, i.e.the springs. Any parts that continue to have a service life must be separated and returned to the parts department. Any parts that are worn must be separated into the material groups and removed according to the agencies for the recycled materials that are available. Common types: Steel Non ferrous metals Aluminum Brass Copper Plastic materials Identified Can be recycled Can not be recycled Not identified Rubber Electrical and Electronic Components If an item is not easily separated into different material groups, the material must be added to the General discarded materials area. Do not burn discarded materials. The machinery records must show that the machine is not in operation and is discarded. Supply this serial number to Ransomes Jacobsen Warranty Department to close their records. en-5

2 INTRODUCTION 2.4 PARTS MANUAL In compliance with the ISO14001 standard, Ransomes Jacobsen Limited does not send a paper parts manual with every product. The parts manuals are available on-line or from Ransomes Jacobsen. 1. Website www.ransomesjacobsen.com. Select the GENUINE PARTS tab followed by the ON-LINE PARTS LOOK-UP tab. You now have access to Parts drawings and lists to help with the identification of spare parts. 2. Website www.ransomesjacobsen.com. Select the GENUINE PARTS tab followed by the MANUALS tab. You now have access to a PDF version of the parts manual. 3. Complete the form included in the technical manual pack supplied with the machine for one of the two options below a. A disc that contains an electronic copy of the Parts Book. b. A paper copy of the parts manual. 2.5 KEY NUMBERS Record the key numbers shown below: Starter Switch:- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Record the machine and engine numbers shown below: The machine serial number is found on the serial number-plate and the engine serial number on the crank case near the oil filler. Machine Number:-- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Engine Number:-- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - en-6

INTRODUCTION 2 2.6 ASSEMBLY a. Remove the sides and top of the container from the mower. Leave the mower on the base. b. Remove the plastic cover and cable ties that hold the handles in position. assembly the handle assembly (A) to the primary frame. c. Fit the top of the handles (B) and tighten the clamps (C). d. Fit the two grass box arms (D) to the frame with the hardware supplied. Some tools are needed for assembly. a. Remove the chocks and carefully move the mower from the pallet base. b. Discard the container according to the applicable local environmental requirement. NOTE: Refer to the OPERATION Chapter before you start the mower for the first time. All operators MUST read through this manual and understand the Safety Instructions, controls, lubrication and maintenance procedures before any use B C A D en-7

MAIN FRAME & ENGINE AND HANDLES mainframe_engine and handles.eps Parts- 8

ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 MBC7014A 1 Main Frame 2 4153437 1 Engine Mount * 456011117 5 Screw-Hex 5/16-24 x 2-3/4 * 450411 5 Lockwasher-M8 x 12.75 x 2 3 4319526 1 Honda GX390 * 450032 4 Bolt-Hex M10 x 50 * 450325 4 Nut-Hex M10 * 450391 4 Washer-M10 x 21 x 2.2 * 450412 4 Lockwasher- M10 x 15.9 x 2.5 4 4323968 1 Drain Extension 5 670000360 1 Washer-Fibre 17/32 x 13/16 x 3/32 6 MBA6381A 1 Handle Bar 7 MAA0568A 1 Handle RH 8 MAA0569B 1 Handle LH * PF30-018 1 Anti Rattle Strip * 451030358 2 Bolt-Hex 3/8-24 x 2 * 450020087 2 Nut-Hex 3/8-24 * 452000326 2 Washer-3/8 x 3/4 x.072 9 MBG0743 1 Clamping Tube * 451030227 2 Bolt-Hex 5/16-24 x 1-3/4 * 1399090 2 Nut-Hex 5/16-24 Nyloc * 451030227 4 Bolt-Hex 5/16-24 x 1-3/4 * 450020142 4 Nut-Hex 1/2-20 * 452200168 4 Lockwasher-1/2 x.763 x.116 10 469007154 1 Brake Lever * 890008176 1 Brake Cable * 1992390 3 Clip 11 MBG0839B 1 Gate Support * 456010226 2 Screw-Hex 5/16-24 x 1 * 450390 2 Washer-M8 x 17 x 1.8 * 450411 2 Lockwasher-M8 x 12.75 x 2 12 MBF0356A 1 Gear Lever 13 MBF0355A 1 Gear Lever 14 890007926 2 Clevis Joint * 1863061 2 Washer-M6 x 11.5 x 1.14 Crinkle * 450389 2 Washer-M6 x 12.5 x 1.8 * 450020257 2 Nut-Hex 5/16-24 Thin * 454000077 2 Split Pin-1/16 x 5/8 16 MBC7040 1 Split Pin-2.5 x 20 17 450391 2 Washer-M10 x 21 x 2.2 18 451225 2 Pin 19 2990227 2 Knob 20 MBC2894 2 Pin Parts- 9

MAIN FRAME & ENGINE AND HANDLES mainframe_engine and handles.eps Parts- 10

ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers * 450323 2 Nut-Hex M6 * 45210019 2 Washer-1/4 x 5/8 x.064 * 450410 2 Lockwasher-M6 x 9.6 x 1.5 * 2900513 1 Spring-Ten 7.95 x 0.81 x 38.1 * 1992105 5 Cable Clip * 451144 5 Screw-Pan Hd No.10 x 13 * 680001941 1 Cable Tie-270 x 4.8 * 450135 1 Screw-Hex M4 x 20 * 450321 1 Nut-Hex M4 * 450387 2 Washer-M4 x 9 x 0.9 * 450408 1 Lockwasher-M4 x 6.95 x 1.2 21 4318566 1 Battery Plate * 451030201 4 Bolt-Hex 5/16-24 x 1-1/4 * 450411 4 Lockwasher-M8 x 12.75 x 2 22 MBC5679 1 Abutment Angle * 450541 2 Screw-Pan Hd M6 x 16 * 450389 2 Washer-M6 x 12.5 x 1.8 * 450410 2 Lockwasher-M6 x 9.6 x 1.5 23 8230350 1 Battery 24 MBC5502 1 Clamp Angle 25 MBC5501A 2 Clamp Rod 26 450323 4 Nut-Hex M6 27 450389 2 Washer-M6 x 12.5 x 1.8 * 9053206 1 Battery Lead - Neg * 4155120 1 Battery Lead - Pos * 450170 2 Screw-Hex M6 x 16 * 450323 2 Nut-Hex M6 * 450410 2 Lockwasher-M6 x 9.6 x 1.5 30 MBG0841C 1 Switch Bracket 31 MBG0840A 1 Switch Cover * 379050310 0.3 m Beading (300 mm) * 451126 3 Screw-Pan Hd No.6 x 9.5 * 4147161 1 Keyswitch * 4144491 1 Main Harness * 4156840 1 Link Wire * 8245135 1 Diode (3 Amp) * 8233156 1 Fuse (5 Amp) * 1992286 3 Cable Clip * 450528 3 Screw-Pan Hd M5 x 16 * 450322 3 Nut-Hex M5 * 450388 3 Washer-M5 x 10 x 1.1 * 450409 3 Lockwasher-M5 x 8.55 x 1.5 * 2953192 1 Grommet 37 MBA1727Z 1 Balance Bar Parts- 11

MAIN FRAME & ENGINE AND HANDLES mainframe_engine and handles.eps Parts- 12

ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers * 451030340 2 Bolt-Hex 3/8-24 x 1-3/4 * MAA0244 2 Washer-13/32 x 1-1/2 x 4 mm * 452200087 2 Lockwasher-3/8 x.590 x.092 38 MBF0330 1 Chain Cover * LC00033 2 Nut 40 4155062 1 Engine Cover * 456040380 2 Screw-Pan Hd 5/16-24 x 3/4 * 450390 2 Washer-M8 x 17 x 1.8 * 450411 2 Lockwasher-M8 x 12.75 x 2 * MBC8372 2 Plate (Switch Cover) * MBF2356 1 Wldmt-Grass Shield * MBG6999 1 Bracket-Grass Shield * 450541 2 Screw-Pan Hd M6 x 16 * 450377 2 Nut-Hex M6 Nyloc 1 LMAB227 1 Main Frame Assembly 5 842000044 1 Lubricator - 1/4 Str 6 452100019 1 Washer-1/4 X 5/8 X 0.064 10 MBB0375A 1 Scraper 11 456010200 4 Screw-hex 5/16-24 X 3/4 12 450390 4 Washer-m8 X 17 X 1.8 18 MBC7014A 1 Wldmt-main Frame, Mastiff 91 Parts- 13

OPERATOR PRESENCE CONTROL 030171.eps Parts- 14

ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 MAA0568A 1 Welded Assembly Rh 5 450020087 2 Nut-hex 3/8-24 6 452000326 2 Washer - 3/8 X 3/4 X 0.072 10 MBA6381B 1 Handle Bar 11 MBG0743 1 Clamping Tube 14 451030358 2 Bolt - Hex 3/8-24 X 2 16 MAA0569B 1 Handle Assy 26 MBF0146 1 Pin, Swivel 27 450942 3 Screw - Set M4 X 6, Cup Point 29 002910930 2 Spring - Comp 21x1.25x30 31 450149 2 Screw - Hex M5 X 12 32 450376 2 Nut - Hex M5 Nyloc 35 469007154 1 Hand Brake Lever 40 450411 1 Lockwasher - M8 X 12.75 X 2 45 001992390 1 P - Clip, 5 Mm 47 450019 2 Bolt - Hex M8 X 55 48 450378 4 Nut - Hex M8 Nyloc 49 450390 6 Washer - M8 X 17 X 1.8 50 452902295 2 Clamp Washer 51 4153439 1 OPC Welded Assembly 52 4153000 1 Pivot Assembly 53 4153005 1 Clamp Plate 54 450723 2 Cap Screw - Socket M8 X 20 55 4152977 1 Top Cover 59 450152 6 Screw - Hex M5 X 20 60 4156840 1 OPC Cover 64 4153004 2 Lock Collar 65 Mbc9758 1 Stud 66 4156820 1 Bottom Plate 67 4157480 1 Mounting Bracket 68 4157481 1 Cover 69 4160400 1 OPC Switch Activator Parts- 15

CLUTCH 355R0003_Clutch Parts- 16

ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 001690149 1 Key 7x7x35 2 002039283 2 Bearing - Ball 40 X 68 X 15 3 002960113 1 Spacer Ring 4 009132523 1 Cover 5 4116360 2 Spring-tension 16.0 X 2.642 X 80.0 6 450020053 9 Nut - Hex 5/16-24 7 450020338 2 Nut - Hex 5/8-18 Thin 8 450191 1 Screw - Hex M8-1.25 X 20 9 450390 4 Washer - M8 X 17 X 1.8 10 450411 17 Lock Washer - M8 X 12.75 X 2 11 450425 2 Lock Washer - M16 X 27.3 X 3.7 12 450968 2 Setscrew - Hex Socket M8-1.25 X 10, Cup Point 13 451030201 9 Bolt - Hex 5/16-24 X 1-1/4 14 452065 1 Circlip - External 40 X 1.75 T 15 456010226 3 Screw - Hex 5/16-24 X 1 16 456010381 1 Screw - Hex 3/8-24 X 1 17 456040380 4 Screw - Pan Head 5/16-24 X 3/4 18 461004205 2 Circlip - External 7/8" X 0.048" 19 590002265 2 Bush, 7/8 X 1" X 1" 20 649000053 2 Rubber Buffer 21 649002908 2 Flexible Coupling 22 LSD4560B 2 Clutch Shoe 23 MAA0244 1 Washer - 13/32 X 1-1/2 X 4mm 24 MAA0320A 2 Pin 25 MAA0328 9 Washer 26 MBA6210B 1 Clutch Spider 27 MBB2247B 1 Flange Coupling 28 MBC9826 1 Flywheel 29 MBC9827 1 Clutch Ring Assembly 30 MBC9856 1 Washer Parts- 17

GEARBOX ASSEMBLY PART 1 LMAY470Ba-Gear Box Assembly.pdf 2 89 4 12 13 15 17 14 10 16 18 1 33 35 38 20 19 31 28 20 20 29 27 36 26 34 37 20 48 21 32 30 49 64 89 50 51 20 40 65 41 66 67 42 47 43 44 8 6 5 9 IMPORTANT NOTE FIT SHIM WASHERS ITEM 87 AND 88 AGAINST BEARINGS BEFORE FITTING KEYS TO SHAFTS ITEM 64 AND 33 79 80 33 88 37 86 78 84 64 87 83 39 39 74 25 39 25 24 71 72 75 22 85 68 81 73 82 77 76 22 23 89 62 63 7 46 45 69 61 70 11 71 4 59 3 60 52 53 58 54 55 56 57 62 Parts- 18

ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers - LMSC911 1 Gear Box 1 MBB2240 1 Gear Box 2 459005187 1 Filler Plug (Mbb0066a) 3 459100228 1 Drain Plug (Gsf2560zb) 4 670000360 2 Washer-Fibre 17/32x13/16x3/32 5 MBB2241 1 Cover 6 590000116 2 Bush-Oilite 1/2 X 3/4 X 1/2 7 590002134 4 Bush-Oilite 5/8x13/16x5/8 8 690403568 1 Gasket (Maa0308) 9 456090042 13 Cap Head Screw 10 49008168 2 Dowel (Gsf1033gh) 11 842000044 2 Lubricator-1/4 Straight 12 457100030 2 Insert-Helicoil 1/4 BSP X 1-1/2d 13 MBB2246B 1 Engine Shaft 14 460010481 2 Pinion 15 452174 7 Key - 6 X 6 X 18 16 MBB2250 1 Spacer-1-1/64 X 30mm X 1.284 17 MBB2251 1 Spacer-1-1/64 X 30mm X 1.034 18 2073043 3 Bearing-Cylinder 20 X 52 X 15 (Nj304) 19 MBF1211 5 Lock Nut 20 452900837 5 Tab Washer 21 2033041 4 Bearing-ball 20 X 52 X 15 (6304) 22 2203509 2 Oil Seal-35 X 50 X 7 (R4) 23 MBB2247B 1 Flange Coupling 24 456010381 2 Screw-hex 3/8-24 X 1 25 MAA0244 3 Washer-13/32 X 1-1/2 X 4mm 26 MBB2252B 1 Inter Shaft 27 MAA0294 1 Dog Clutch - LMSC573 3 Inter Gear 28 9170206 3 Gear 29 539000983 3 Bush (MAA0287) 30 460010465 1 Pinion (MBB2253) 31 MBB2254 1 Thrust Washer 32 MBB2255 1 Thrust Washer 33 MBB2256 1 Land Roll Shaft 34 9170214 1 Gear (42t) 35 452189 1 Key - 7 X 8 X 22 36 2073069 1 Bearing-Cylinder 30 X 72 X 19 (NJ306E) 37 870001833 1 Oil Seal - H011272 (NA227) 38 MAA0310 1 Bell Crank 39 452192 1 Key - 7 X 8 X 32 40 452200087 4 Lockwasher-3/8 X 590 X 092 41 MAA0295 1 Reverse Shaft Parts- 19

GEARBOX ASSEMBLY PART 2 LMAY470Ba-Gear Box Assembly.pdf 2 89 4 12 13 15 17 14 10 16 18 1 33 35 38 20 19 31 28 20 20 29 27 36 26 34 37 20 48 21 32 30 49 64 89 50 51 20 40 65 41 66 67 42 47 43 44 8 6 5 9 IMPORTANT NOTE FIT SHIM WASHERS ITEM 87 AND 88 AGAINST BEARINGS BEFORE FITTING KEYS TO SHAFTS ITEM 64 AND 33 79 80 33 88 37 86 78 84 64 87 83 39 39 74 25 39 25 24 71 72 75 22 85 68 81 73 82 77 76 22 23 89 62 63 7 46 45 69 61 70 11 71 4 59 3 60 52 53 58 54 55 56 57 62 Parts- 20

ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 42 460010300 1 Two Speed Reverse Pinion 43 MAA0296 1 Bush 44 MAA0298 1 Thrust Washer 45 461004205 1 Circlip-ext 7/8 X 0.048" (S0087) 46 456010420 1 Screw-hex 3/8-24 X 1.1/4 47 452000326 1 Washer-3/8 X 3/4 X.072 48 MAA0299A 2 Operating Rod 49 MAA0300 2 Clutch Fork 50 461900194 4 Spring (Maa0301) 51 MAA0302 4 Collar 52 461004166 4 Circlip-ext 1/2 X 0.04" (S0050) 53 MAA0276 4 Oil Seal Collar 54 MAA0277 2 Oil Seal Washer 55 870001778 4 O Ring (GSF3600BK) 56 650001619 2 Felt Washer (GSF3571BA) 57 MAA0280 1 Cover 58 456430092 2 Screw-cheese Head 2BA X 5/8 59 MAA0303 2 Operating Eye 60 MAA0311 1 Cylinder Bell Crank 61 MAA0318A 2 Operating Pin 62 450020087 2 Nut-hex 3/8-24 63 452000384 2 Washer-7/16 X 7/8 X.092 64 MBB2242A 1 Drive Shaft 65 MAA0306 1 Dog Clutch 66 MBB2244 1 Distance Piece 67 MBB2245A 1 Washer-.789 X 30mm X.142 68 456010331 1 Screw-Hexagon 3/8-24 X 3/4 69 451030201 2 Bolt-Hexagon 5/16-24 X 1-1/4 70 450411 2 Lockwasher-m8 X 12.75 X 2 71 450390 3 Washer-M8 X 17 X 1.8 72 451030332 2 Bolt-hex 3/8-24 X 1-1/2 73 4120667 1 Chain Tensioner 5.8 74 4120670 1 Chain Tensioner 3/4 75 450378 1 Nut-hex M8-1.25 76 450377 8 Nut-hex M6-1.0 77 450389 8 Washer-m6 X 12.5 X 1.8 78 450177 8 Screw-hex M6-1.0 X 50 79 450379 2 Nut-hex M10-1.5 80 450391 2 Washer-m10 X 21 X 2.2 81 450651 2 Screw-Countersunk M10-1.5 X 30 82 MBC5095 4 Plate 83 4323886 1 Tensioner Plate 84 4323887 1 Tensioner Plate Spacer * 4323967 1 Chain 5/8 54 Links Cutting Cylinder Drive Parts- 21

GEARBOX ASSEMBLY PART 3 LMAY470Ba-Gear Box Assembly.pdf 2 89 4 12 13 15 17 14 10 16 18 1 33 35 38 20 19 31 28 20 20 29 27 36 26 34 37 20 48 21 32 30 49 64 89 50 51 20 40 65 41 66 67 42 47 43 44 8 6 5 9 IMPORTANT NOTE FIT SHIM WASHERS ITEM 87 AND 88 AGAINST BEARINGS BEFORE FITTING KEYS TO SHAFTS ITEM 64 AND 33 79 80 33 88 37 86 78 84 64 87 83 39 39 74 25 39 25 24 71 72 75 22 85 68 81 73 82 77 76 22 23 89 62 63 7 46 45 69 61 70 11 71 4 59 3 60 52 53 58 54 55 56 57 62 Parts- 22

ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers * 4323966 1 Chain 3/4 41 Links Landroll Drive 85 4323867 1 Sprocket 16T 3/4 86 4323866 1 Sprocket 27T 5/8 87 4385146 1 Shim Washer, 20.1 X 34.8 X 1 88 4385147 1 Shim Washer, 30.1 X 47.6 X 1 89 452180 2 Key - 6 X 6 X 36 Parts- 23

CUTTING UNIT 355R0005_Cutting_Unit.eps Parts- 24

ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 001029001 4 Bolt - Carriage M8 x 20 2 001399105 2 Nut - Hex 3/8-24 Nyloc 3 002203012 5 Oil Seal 30 x 62 x 7 4 450020037 3 Nut - Hex 1/4-28 5 450324 6 Nut - Hex M8-1.25 6 450390 6 Washer - M8 x 17 x 1.8 7 450411 2 Lockwasher - M8 x 12.75 x 2 8 451031401 2 Bolt - Hex 3/8-24 x 5-5/8 9 451992 2 Circlip - Internal 62 x 2 T 10 452000211 3 Washer - 1/4 X 9/16 x 0.056 11 452000326 2 Washer - 3/8 X 3/4 x 0.072 12 452200087 6 Lockwasher - 3/8 X 0.590 x 0.092 13 453005165 1 Key - 1/4 X 1/4 X 1-1/8 14 456010323 4 Screw - Hex 3/8-24 x 5/8 15 456010381 3 Screw - Hex 3/8-24 x 1 16 456040186 3 Screw - Pan Head 1/4-28 x 1-1/4 17 456050252 4 Screw - Countersunk 1/2-20 x 3/4 18 456050375 1 Screw - Countersunk 3/8-24 LH x 7/8 19 461006142 2 Adjusting Spring 20 600004719 1 Wood Filler 21 820000638 2 Bearing 25 x 62 x 17 LMAY670C 1 Bottom Block And Blade 22a MBA7010A 1 Bottom Blade 22b 001190000 12 Screw 3/8-16 x 11/16 23 LMSC590 1 Housing LH 23a 002993063 1 Lubricator M6 x 45 24 LMSC591 1 Housing RH * 002993063 1 Lubricator M6 x 45 25 MAA0244 1 Washer - 13/32 x 1-1/2 x 4mm 26 MAA0249 1 Dust Cover 27 MAA0250 1 Retaining Washer 28 MAA0253A 2 Pivot Pin 29 MAA0254 2 Collar Adj Spring 30 MAA0259 1 Stiffener RH 31 MAA0260 1 Stiffener LH 32 MBA0916 1 Concave Bracket 33 MBA0917 1 Concave Bracket 34 MBA2093A 1 Concave 35 MBB2659D 1 Cutting Cylinder 6k 36 MBB2668 1 Spacer 37 MBE3011 1 Pinion 11 Teeth Parts- 25

LANDROLL LMAY467C_Land_Roll Parts- 26

ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 002203012 1 Oil Seal 30 X 62 X 7 2 002203509 1 Oil Seal-35 X 50 X 7 3 450020053 12 Nut Hex 5/16-24 4 450020087 1 Nut Hex 3/8-24 5 450020142 2 Nut Hex 1/2-20 7 450411 4 Lock Washer M8 X 12.75 X 2 8 451030201 4 Bolt Hex 5/16-24 X 1-1/4 9 451030730 2 Bolt Hex 1/2-20 X 3.1/2 10 451992 1 Circlip - Internal 62 X 2 T 11 452192 1 Key - 7 X 8 X 32 12 452200029 3 Lock Washer-1/4 X0.425 X 0.072 13 452200087 13 Lock Washer-3/8 X 0.590 X 0.092 14 452200168 3 Lock Washer-1/2 X 0.763 X 0.116 15 453002002 1 Key-1/4 X 3/16 X 7/8 16 453002450 1 Key - 3/8 X 1/4 X 4-1/2 17 453005131 2 Key - 1/4 X 1/4 X 1 19 456010014 8 Screw Hex 1/4-28 X 3/8 22 456010226 4 Screw Hex 5/16-24 X 1 23 456010331 11 Screw Hex 3/8-24 X 3/4 24 456010381 1 Screw Hex 3/8-24 X 1 25 456050155 1 Screw - Countersunk 5/16-24 X 1 26 456800643 4 Studs 27 460010261 2 Single Pinion 28 460040244 2 Differential Gear Wheel 29 460050019 1 Brake Cam 30 468030079 1 Spindle 31 650001180 2 Felt Washer 32 670000310 8 Washer - Fibre 21/64x9/16x1/16 33 820000052 1 Bearing - Align 25 X 52 X 15 34 820000060 1 Bearing - Align 30 X 62 X 16 35 842000044 3 Lubricator - 1/4" Straight 36 LAY0045A 1 Brake Drum 37 LBB0375A 1 Scraper 38 LCN0473U 1 Brake Lever LMSA647A 1 Brake Shoe Assembly 39 LMSD3078 1 Brake Shoe (Matching Pair) 39A 461001736 2 Spring 40 LMSC592 1 Housing RH 40A 590000378 1 Bush 41 LMSC593 1 Centre Roll 41A LSD3785 1 Filler Plug 41B 002292047 1 Fibre Washer 41C 590001544 2 Bush, Oilite LMSY406 1 Pinion Assy 42 460010279 1 Double Pinion 42A 590002532 2 Bush, Oilite 43 LSD3205b 2 Set Collar 44 LSD3340a 2 Cover (Felt Seal) 45 LSD3772 1 Washer 46 LSD4649u 1 Anchor Pin 47 LSD4660u 1 Spindle Double Gear Parts- 27

LANDROLL LMAY467C_Land_Roll Parts- 28

ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 48 LSD4661u 2 End Plate 49 LSD5895u 2 Oil Tube 50 MAA0243 1 Slot Cover 52 MBB2654 1 Housing 53 MBB2656 1 Landroll Spindle, 36" 54 MBB2854 1 Screw Hex 3/8-24 X 7/8 LH 55 MBB6902 2 Landroll Assembly 56 MBE3015 1 Sprocket (16 Teeth) Parts- 29

FRONT ROLL LMAY468C Front roll.eps Parts- 30

ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 2 MAA0337 2 Carriage 3 590000483 2 Bush - Oilite 3/4 x 1 x 3/4 4 LAY0170 2 Sight Pin 5 MBB2652 2 Housing 6 MBA1715 1 Tube 7 MBB2670 1 Front Roll Tube 8 MBB2650 1 Spindle 9 002202503 4 Oil Seal 25 x 40 x 7 10 002032045 2 Bearing - Ball 20 x 47 x 14 11 002203509 2 Oil Seal - 35 x 50 x 7 12 842000044 2 Lubricator - 1/4" Straight 13 MBB2653 2 Cover 14 LMSC589 2 End Cover 15 451031176 2 Bolt - Hex 1/4-28 x 1-3/4 16 450020037 2 Nut - Hex 1/4-28 17 452200029 2 Lockwasher - 1/4 x 0.425 x 0.072 18 MAA0334 2 Spacer - Split 3/4 x 1 x 0.844 19 456092248 2 Securing Bolt 20 MAA0338 2 Stud 21 450020338 2 Nut - Hex 5/8-18 Thin 22 MAA0333 2 Washer - 25/32 x 1-1/4 x 3/16 23 450868 1 Screw - Countersunk Hex Socket M8-1.25 x 35 24 MAA0237 1 Cable Plate 25 LSD4484 2 Bridge Piece 26 MBB2853 2 Drawbar Stay 27 MBA1704A 1 Drawbar Assembly 28 MAA0235A 2 Chain Cover Stud 29 MBC7015 1 Top Stay Front 30 MBC7016A 1 Top Stay Rear 31 MAA0230C 1 Side Frame LH 32 MBG0850 1 Side Frame RH 33 Ref 1 Main Frame 34 451030609 2 Bolt - Hex 1/2-20 x 1-3/4 35 MAA0335a 2 Washer - 17/32 x 25mm x 3/16 36 452200168 2 Lockwasher - 1/2 x 0.763 x 0.116 37 450020142 2 Nut - Hex 1/2-20 Parts- 31

ACCESSORY: FRONT GROOVED ROLL LMSE167_Frt_Grvd_roll.eps Parts- 32

ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 4120210 1 Grooved Roll Tube 2 MBB2650 1 Spindle 3 MBB2653 2 Cover 4 002203509 2 Oil Seal-35 X 50 X 7 5 456010014 2 Screw Hex 1/4-28 X 3/8 6 452200029 2 Lockwasher-1/4 X 0.425 X 0.072 7 002036049 2 Bearing - Ball Parts- 33

ACCESSORY: TRAILING SEAT Trailing Seat part.eps 26 Parts- 34

ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers LBMA029 1 Trailing Seat Assembly 1 MBA2141 1 Main Frame 2 MBC9575B 1 Seat Plate 3 450879 4 Screw - Socket Hd M10 x20 4 450325 4 Nut - Hex M10 5 450412 4 Washer - Lock M10x15.9x2.5 6 699524927 1 Seat Assembly 7 456110066 4 Screw Hex 3/8-16x1 8 450411 1 Lockwasher M8 x 12.75x2 9 649002160 2 Foot Rubber 10 MBA2146 1 Drawbar 11 451030219 1 Bolt - Hex 5/16-24x1-1/2" 12 450020053 1 Nut - Hex 5/16-24 13 450411 1 Lockwasher M8 x 12.75x2 14 MBA2171B 1 Roll Carriage 15 MBA2172 1 Packing Strip 16 451030358 4 Bolt - Hex 3/8-24x2 17 450020087 6 Nut - Hex 3/8-24 18 452200087 10 Lockwasher 3/8x.590x.092 19 MAA0159 2 Roll 20 LSD4253 2 Oil Tube 21 840000270 2 Grease Nipple 22 MAA0160 2 Distance Piece 23 MAA0008 1 Spindle 24 456010569 2 Screw - Hex 1/2-20x1-1/4" 25 452200168 2 Lockwasher 1/2x.763x.116 26 MBE1129A 1 Plate * 456010331 2 Screw - Hex 3/8-24x3/4" * 452000326 4 Washer 3/8x3/4x.072 LMSC022 1 Kit-SwivelL Joint 30 LSD4001A 1 Swivel Joint 31 1490226 1 'R' Clip 32 450392 1 Washer M12x24x2.7 33 450052 1 Bolt - hex M12x60 34 450380 1 Nut - Hex Nyloc M12 35 4120572 1 Swivel Joint Pin Parts- 35

ACCESSORY: BRUSH KIT LMAB997_kit_Brush.eps Parts- 36

ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers LMAB997 1 Brush Kit 2 450135 4 Screw Hex M4-0.7 X 20.8 3 450171 2 Screw Hex M6-1.0 X 20.8 4 450321 4 Nut Hex M4-0.7 5 450377 6 Nut Hex M6-1.0, Nyloc 6 450387 8 Washer M4 X 9 X 0.9 7 450389 8 Washer M6 X 12.5 X 1.8 8 450408 4 Lockwasher M4 X 6.95 X 1.2 9 450410 2 Lockwasher M6 X 9.6 X 1.5 10 450620 6 Screw - Countersunk M6-1.0 X 20.8 11 4118172 1 Brush Bracket LH 12 4118173 1 Brush Bracket RH 13 4118594 2 Adjustment Bracket 14 4118950 2 Brush Parts- 37

ACCESSORY: STEERING SEAT steering seat.eps Parts- 38

ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers LMAC253 Steering Seat Kit, Mastiff 91 1 MBC3832 1 Support Frame * MAA0355A 4 Bolt * 450020142 4 Nut-Hex 1/2-20 * 452200168 4 Lockwasher-1/2 x.763 x.116 2 MBC3535A 1 Chassis 3 2106513 4 Bush-Oilite 25 x 30 x 20 4 2993013 2 Lubricator-M6 Str 5 MBC3542A 1 Footplate * MBC3546 1 Non Slip Pad RH * MBC3547 1 Non Slip Pad LH 6 450171 4 Screw-Hex M6 x 20 7 450323 4 Nut-Hex M6 8 450389 4 Washer-M6 x 12.5 x 1.8 9 450410 4 Lockwasher-M6 x 9.6 x 1.5 10 MBC3548A 1 Storage Box 11 1990462 1 Fastener * MBC7706 1 Stiffener * 450191 3 Screw-Hex M8 x 20 * 450324 3 Nut-Hex M8 * 450411 3 Lockwasher-M8 x 12.75 x 2 * 450390 3 Washer-M8 x 17 x 1.8 12 450171 3 Screw-Hex M6 x 20 13 450170 2 Screw-Hex M6 x 16 * 450323 5 Nut-Hex M6 * 450410 5 Lockwasher M6 x 9.6 x 1.5 14 MBC3553 1 Box Lid * 450149 2 Screw-Hex M5 x 12 * 450322 2 Nut-Hex M5 * 450409 2 Lockwasher-M5 x 8.55 x 1.5 * 450388 2 Washer-M5 x 10 x 1.1 * 9036590 1 Decal-Ransomes 15 MBC3565 1 Seat Support 16 450020 2 Bolt-Hex M8 x 60 * 450324 2 Nut-Hex M8 * 450411 2 Lockwasher-M8 x 12.75 x 2 17 MBC3566 1 Seat Plate 18 452564 2 Bolt-Crg M8 x 25 19 450324 2 Nut-Hex M8 20 450411 2 Lockwasher-M8 x 17 x 1.8 Parts- 39

ACCESSORY: STEERING SEAT steering seat.eps Parts- 40

ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 21 8199239 1 Seat 22 456110189 4 Screw-Hex 5/16-18 x 3/4 23 450411 4 Lockwasher-M8 x 12.75 x 2 24 MBC3849 2 Pivot 25 450038 2 Bolt-Hex M10 x 80 26 450379 2 Nut-Hex M10 Nyloc 27 MBC4630 2 Connector 28 450172 8 Screw-Hex M6 x 25 29 450323 8 Nut-Hex M6 30 452000237 8 Washer-1/4 x 3/4 x.064 31 450410 8 Lockwasher-M6 x 9.6 x 1.5 32 MBC4392 1 Handle 33 452464 1 Screw-Sq Hd M8 x 16 34 78011-1A 1 Grip-Plain 1" 35 MBC3852 1 Catch Bracket 36 MBC3861 1 Spring Anchor (Long) 37 450022 2 Bolt-Hex M8 x 70 * 450324 2 Nut-Hex M8 * 450390 2 Washer-M8 x 17 x 1.8 * 450411 2 Lockwasher-M8 x 12.75 x 2 38 MBC3856 1 Catch 39 MBC3858 1 Plate 40 MBC3862 1 Spring Anchor (Short) 41 MBC3859A 1 Sleeve 42 450020 1 Bolt-Hex M8 x 60 43 450378 1 Nut-Hex M8 Nyloc 44 2900521 1 Spring-Ten 9.53 x 1.22 x 101.6 45 MBC3573B 1 Shaft 46 MBF0369 1 Steering Handle 47 450017 2 Bolt-Hex M8 x 45 48 450378 2 Nut-Hex M8 Nyloc 49* 9142150 2 Hand Sleeve 50 461901849 2 Spring-Disc 25.4 x 50 x 2 51 1950258 1 Clamping Collar, 25 mm 52 MBC3574 1 Pulley 53 451498 1 Pin-Spirol 8 x 50 54 1 Brake Lever 55 4157948 Brake Lever Complete with Cable 56 4157568 1 Lever, OPC 57 4157947 1 Throttle Cable 58 680001941 3 Cable Tie-270 x 4.8 * 1992105 1 P-Clip 59 2953118 1 Grommet Parts- 41

ACCESSORY: STEERING SEAT steering seat.eps Parts- 42

ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 60 MBC3577A 1 Roll Yoke 61 461901849 2 Spring-Disc 25.4 x 50 x 2 62 452120 1 E-Clip, 19 mm 63 9043562 1 Plastic Cover 64 MBC3119 2 Landroll 65 MBC3581 1 Spindle 66 MBC3186 2 Washer-25.4 x 41.28 x 1.6 67 MBC5312 2 Clamping Collar 68 1190636 2 Screw-Sq Hd M6 x 16 69 450029 2 Bolt-Hex M10 x 35 70 450412 2 Lockwasher-M10 x 15.9 x 2.5 71 849000237 2 Lubricator 72 9042061 1 Scraper 73 MBC1989 1 Backing Strip 74 1191307 5 Screw-Pan Hd M6 x 16 Taptite 75 9060382 1 Cable 76 450378 1 Nut-Hex M8 Nyloc * 4157700 1 OPC Spacer * 4157720 1 Bracket * 4157801 1 Spring Mounting Bracket * 4157881 1 OPC Actuator W/A 77 4222821 2 Support Bar-Steering Seat 78 450378 4 Nut-Hex M8 Nyloc 79 450390 4 Washer-M8 x 17 x 1.8 80 450866 4 Screw-Sckt Csk M8 x 25 Parts- 43

GRASSBOX Grassbox.eps Parts- 44

ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers Standard Grassbox 1 MBG6801 2 Side Plate 2 9135530 2 Handle 3 450714 4 Cap screw - Sckt M6 X 30 6 450170 8 Screw-hex M6 X 16 7 452101667 12 Washer-1/4 X 1 X.104 8 450377 12 Nut-hex M6 Nyloc 9 9151010 1 Grass box 36" 12 MBE2193 4 Spacer 13 MBE2194 4 Tapped Spacer 14 9042780 20 Rubber Bush 15 450034 4 Bolt-hex M10 X 60 16 450379 4 Nut-hex M10 Nyloc 17 9072080 4 Washer 55 MBE2400 8 Spacer-10 X 30 X 9.5/9.0 56 456050113 8 Screw-csk 3/8-24 X 1-1/4 57 450020087 8 Nut-hex 3/8-24 58 452000326 8 Washer-3/8 X 3/4 X.072 90 MBE2371A 1 Grass box Arm LH 91* MBE2369A 1 Grass box Arm RH Self Emptying Grass box 6 MBE2371A 1 Grass box Arm LH * MBE2369A 1 Grass box Arm RH 56 456050244 8 Screw-csk 3/8-24 X 7/8 57 450020087 8 Nut-hex 3/8-24 58 452000326 8 Washer-3/8 X 3/4 X.072 LMAA768D 1 Self Emptying Grass Box Assembly 10 9131577 1 Grass 'box 10.1* MBC2270 1 Plate LH 10.1* 450410 12 Lockwasher - M6 X 9.6 X 1.5 10.11* 450323 12 Nut-hex M6 10.12* 450191 8 Screw - Hex M8 X 20 10.13* 450411 4 Lockwasher - M8 X 12.75 X 2 10.14* 450324 4 Nut - Hex M8 10.15* 450390 6 Washer - M8 X 17 X 1.8 10.16* MBC2266Z 2 Stop Lug 10.17* 450379 4 Nut - Hex M10 Nyloc 10.18* 481000005 4 Spacer Parts- 45

GRASSBOX Grassbox.eps Parts- 46

ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 10.19* 1399155 2 Star Ring, 10 Mm 10.2* MBC2271 1 Plate RH 10.21* 450378 4 Nut - Hex M8 Nyloc 10.23* MBC4565 1 Grassbox-mastiff 36" 10.24* 4131817 1 Grassbox Decal 10.3* MBC2832Z 1 Lever LH 10.4* MBC2833Z 1 Lever RH 10.5* MBC2828 2 Support Bracket 10.6* MBC4570 2 Con Rod 10.7* MBA2048 4 Distance Piece 10.8* MBC2268 2 Pivot Pin. 10.9* MBC4569 1 Hinge Rod 11 MBB6845A 2 Toggle * 451143 4 Screw - Pan Hd No.10 X 9.5 12 MBC7066A 1 Cross Shaft (36") 13 MBC7067 1 Hand Lever 14 453003244 3 Key- 3/16 X 3/16 X 1 15 456060132 3 Screw - Sq Hd 5/16-24 X 1/2 16 MBA2059A 2 Operating Lever 17 MBA066 1 Bracket LH 18 MBA2067 1 Bracket RH 19 MBA2069 2 Pull Rod 20 461300029 2 Pin Clip 21 451225 2 Split Pin - 2.5 X 20 22 450390 4 Washer - M8 X 17 X 1.8 * 680000791 1 Handle Grip-for 7/8 Dia Parts- 47

ELECTRIC COMPONENTS Mastiff Honda 2014 - Main Loom Layout 11 WIRE ENTRY TO 18 12 10 9 8 FUSE HOLDERS SUPERGLUE FUSE HOLDER TO TOP OF RELAY BASES RELAY BASE (REAR VIEW) 7 11 10 8 9 17 13 1 2 6 21b 21 19 20 15 14 Parts- 48

ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 Connection To Starter Motor Main Terminal 2 Connection To Starter Motor Solenoid Actuator 3 4314146 1 Mastiff Main Wiring Loom * 4129943 1 Delta Switch Boot 7 1 Ignition Switch Obtain from Honda 8 4175079 1 Relay Micro 12v 9 4175079 1 Relay Micro 12v 10 008233156 1 Fuse, 5A 11 008233172 1 Fuse 15A 12 4322686 1 Capacitor / Diode Assembly 13 4322687 1 Microswitch Assembly 14 4314928 1 Emergency Stop/kill Switch 15 W38382 1 Switch, Normally Open (2-way Conn) 17 4314168 1 Power Diode 4amp Max 18 4314167 1 Circuit Breaker 19 4314173 1 Silicon Rectifier 20 Connection To Coil 21 Connection To Oil Switch 21b Connection To Oil Switch 22 4314170 1 Battery Positive Cable 23 4314171 1 Battery Negative Cable Parts- 49

DECALS Decals.eps 1 2 3 4 5 6 7 4329286 8 9 10 11 2000641 16 17 18 EMERGENCY S TO P 19 91 13 15 12 14 Parts- 50

ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers Idl133 Decal Kit - Mastiff 1 009034760 1 Decal - Noise 100 2 009034890 1 Decal - Bystander Warning 3 009034910 1 Decal - Instruction 4 009034920 1 Decal - Hot 5 009034940 1 Decal - Rotating Blades 6 009034900 1 Decal - Do Not Remove Guards 7 009114100 1 Decal - Danger Battery 8 009114240 1 Decal - Lead Free Fuel 9 4153197 1 Decal - Caution, Pressure Washing 10 4329286 1 Decal - Ignition 11 009034990 1 Decal - Forward / Reverse 12 4199980 1 Decal - "Ransomes" Emblem 13 4128628 1 Decal - Ransomes 13" 14 4128837 1 Decal - RH Swoosh Mastiff 15 4128838 1 Decal - Front Cover Swoosh 16 2000641 1 Decal - Explosive Fuel 17 4157201 1 Decal - Engine Throttle 18 009039700 1 Decal - Parking Brake 19 4139158 1 Decal - Emergency Stop Parts- 51

Europe & Rest of The World Except North & South America Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, IP3 9TT English Company Registration No. 1070731 www.ransomesjacobsen.com North & South America Jacobsen, A Textron Company 11108 Quality Drive, Charlotte, NC 28273, USA www.jacobsen.com