UX series. Value model UX300. Offer max. value for small parts up to Ø400 x 300 mm / 100 kg. Motor SIEMENS = S HEIDENHAIN = H.

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Transcription:

UX SERIES

UX series Value model UX300 Offer max. value for small parts up to Ø400 x 300 mm / 100 kg SIEMENS = S HEIDENHAIN = H Motor UX300 9B 12B 15C 24A X / Y / Z (kw) H 5.1 / 5.4 / 5.4 S A / C (kw) H 2.18 / 1.67 S - - 1

UX600 equipped with proven mechanical swivelingrotary table for working capacity up to Ø600 x 400 mm / 300 kg Ø640 x 415 mm / 500 kg Modular structure designed on UX600, UX730Dyn All models use the same base, column, cross slider & ATC unit. Major difference are spindle head & A/C axes table. Note: Content in red for Europe only. UX600 UX730Dyn 9B 12B 15C 24A 15C 24A 5.4 / 5.4 / 5.4 5.4 / 8.6 / 5.4 4.45 / 4.45 / 4.87-2.6 / 1.67 2.75 / 3.67 3.3 / 2.29-2

UX series Performance models UX730 Dyn equipped with state-of-art torque motor on swiveling & rotary axes (joint developed with Kessler, de) UX730Dyn: Ø730 x 450 mm / 850 kg 3

4

Cutting area and interference UX300 Belt / Coupling spindle 30 Z Travel 500 305 +30 R312 R288 530-120 305 R312 R269 205 205 X travel 410 UX600 Belt / Coupling spindle 375 425 Y Travel 800 Z Travel 500 375 +30 660 650 R373 R352 R445 R439 425-120 130 140 R445 R439 UX730Dyn Coupling spindle 375 425 Y Travel 800 Z Travel 500 180* 375 +30 R441 630 R445 R408 425 R441-120 Note: *175 as fit on Motor spindle 5

Ø400 Ø170 370 300 230 W=100kg 320 160 90 305 305 Y travel 610 Ø230 Ø220 400 415 190 185 Ø600 640 W=300kg 500 120 160 150 Ø600 x W500 30 10 X travel 885 580 305 Note: Content in red for Europe only. Motor spindle Ø310 450 160 50 Ø730 W=850kg 120 130 Ø500 125 137.5 Ø500 X travel 995 625 370 6

Unique spindle technology Grease replenishing system Use car industry re-greasing principle to supply clean grease at 60 ~ 100 hr interval by 25 ~ 50 mm 3 / shoot. clean grease old grease old grease Belt Spindle 7

The grease volume in 1st installation can support 30,000 hr or 3 years. Coupling spindle Motor Spindle 8

Thermal management To meet more and more severe WORKING ACCURACY requirements, our THERMAL MANAGEMENT : LEVEL I - Standard 1 Coolant through ball screw (CTB) To keep a). Under ±10 μm repeatability on X, Y & Z b). Stable rigidity on ball screw system 2 Spindle cooling circuit 3 Motor cooling circuit (for coupling spindle & motor spindle) 4 Motor mounting block cooling circuit (for coupling spindle) 5 Head stock cooling chamber (UX600, UX730) 6 Large capacity oil cooler 3 4 2 5 6 1 To torque motor table 9

LEVEL II 7 Scale on X, Y, Z & C (Scale on A axis as standard) 8 Headstock thermal control X, Y & Z ± 10 μm (as standard) LEVEL III 9 Measurement & compensation 10 Tilting volumetric compensation Axis error Axis error -80 Renishaw Plc Renishaw Plc -60-40 0.05 0.04 0.03 0.02 0.01 0 0.05 0.04 0.03 0.02 0.01 0-0.01-0.02-0.03-0.04-0.05 X axis Y axis Z axis -120-100 -80-60 -40-20 -0.01 20 40-0.02-0.03 Before compensation 45 µm -0.04-0.05 Angle -120-100 After compensation 10 µm Angle X axis Y axis Z axis -20 20 40 10

Work envelope UX300 Max. swing (mm) Rotary Axis (C - axis) Ø400 Table load capacity (kg) 100 Tilting Axis (A - axis) Maximum R.P.M 25 min -1 25 min -1 Indexing accuracy 14 sec (10 sec) (10 sec) Repeatability 4 sec (2 sec) (4 sec) Clamping torque 686 Nm 1,372 Nm Note: ( ) with absolute rotary encoder - Content in red for Europe only. UX600 Max. swing (mm) Rotary Axis (C - axis) Ø600 Ø640 Table load capacity (kg) 300 500 Tilting Axis (A - axis) Maximum R.P.M 33.3 min -1 33 min -1 25 min -1 Indexing accuracy 14 sec (10 sec) (10 sec) Repeatability 4 sec (2 sec) (5 sec) Clamping torque 1,666 Nm 2,300 Nm 2,156 Nm 2,900 Nm MODEL UX300 11

UX730Dyn Max. swing (mm) Rotary Axis (C - axis) Ø730 Table load capacity (kg) 850 Tilting Axis (A - axis) Maximum R.P.M 60 min -1 25 min -1 Indexing accuracy (5 sec) (5 sec) Repeatability (2 sec) (5 sec) Clamping torque 1,800 Nm 5,000 Nm MODEL UX600 12

ATC system 13

48ATC 60ATC 14

Ergonomic operation a1 Spindle to front at a convenient - UX300: 910mm - UX600 & UX730Dyn: 200mm From center of table to operator door - UX300: 605mm - UX600 & UX730Dyn: 625mm Max. size when operator door open - UX300: 870mm - UX600 & UX730Dyn: 830mm a 910 mm 605 mm 870 mm MODEL UX300 15

b c d b c d Tool loading / unloading on magazine side Documentation & hand tool shelf Swivel type operation panel 200 mm 625 mm MODEL UX600 UX730Dyn 16

Coolant & chip management a 400 liter coolant tank with - Coolant through spindle: 20 bar - Spindle nozzle coolant: 3 bar (UX300) 3.5 bar (UX600 / UX730Dyn) b Dual augers c Chip conveyor d Wash gun a b c 17

d a c 18

Technical data UX300 9B 12B 15C 24A Work range Table size (mm) Ø320 Travel X (mm) 410 Y (mm) 610 (±305) Z (mm) 500 A (degree) +30 ~ -120 C (degree) 360 (Continuous) Max. swing (mm) Ø400 Table surface to spindle nose (mm) 30 ~ 530 Spindle nose to tilting center at 90 30 ~ 530 Max. work piece size (mm) Ø400 x 300 Table load capacity (kg) 100 Feed drive Feed force X / Y / Z (N) 11,300 / 13,700 / 13,700 Rapid movement X / Y / Z (m / min) 36 / 36 / 32 A / C (min -1 ) A = 25 / C = 25 Acceleration X / Y / Z (m/s 2 ) 5 / 5 / 5 Dia. & pitch of the ball screw Ø45 / P = 12 / 12 / 12 Accuracy Positioning / Repeatability ISO 230-2 0.008 / 0.004 JIS 6338 (300 mm) ±0.003 / ±0.002 VDI3441 0.008 / 0.004 Main spindle Spindle taper BBT40 HSK A63 Max. spindle speed 9,000 12,000 15,000 24,000 Spindle base speed T 1,125 1,500 2,000 2,860 S - - - - Spindle output KW (S6-40%) T 25 25 21.9 24 S - - - - Spindle torque Nm (S6-40%) T 212 159 105 80 S - - - - Spindle transmission Belt Coupling Motor (opt.) Spindle diameter (mm) Ø70 Tool changer Tool selection Random Magazine positions 48 (std.) / 60 (opt.) Max. tool diameter (mm) 76.2 - w/o adjacent tool (mm) 125 76.2 Max. tool length (mm) 280 200 Max. tool weight (kg) 7 4.5 CTC time ISO 10791-9 (sec.) 4.6 Coolant system Coolant tank capacity (Liter) 300 Pump capacity (1) - Nozzle coolant 75 L / min., 3 bar - Through spindle coolant 25 L / min., 20 bar - Wash down 75 L / min., 3 bar Machine size Height (mm) 3,070 3,140 3,070 Floor space W x D (mm) 2,500 x 2,820 (48ATC) 2,500 x 3,160 (60ATC) Weight (kg) 8,100 Connections Main power 220 V / 60 Hz or 400 V / 50 Hz Power consumption (KVA) 35 37.5 Note: (1) At 60Hz. 19

Main spindle Control Belt spindle - 9,000 / 12,000 min -1 (T): HEIDENHAIN - itnc530 (5 Axes) Coupling spindle - 15,000 min -1 (S): SIEMENS - 840D (5 Axes) Motor spindle - 24,000 min -1 UX600 UX730 Dyn 9B 12B 15C 24A 15C 24A Ø280 / Ø600 x W500 Ø600 x W500 Ø500 885 (580 + 305) 995 (625 + 370) 800 (-375 ~ +425) 800 (-375 ~ +425) 500 500 +30 ~ -120 +30 ~ -120 360 (Continuous) 360 (Continuous) Ø600 Ø640 Ø730 130 ~ 630 140 ~ 640 180 ~ 680 175 ~ 675 160 ~ 660 150 ~ 650 130 ~ 630 125 ~ 625 Ø600 x 400 Ø640 x 415 Ø730 x 450 300 500 850 13,700 / 13,700 / 13,700 (T) 10,472 / 10,472 / 14,137 (S) 19,800 / 11,300 / 13,700 36 36 A = 25 / C = 33.3 A=25 / C=33 A = 25 / C = 60 5 / 5.5 / 5.5 (T)(S) 5.5 / 5.5 / 5.5 Ø45 / P = 12 / 12 / 12 Ø45 / P = 12 / 12 / 12 0.008 / 0.004 0.008 / 0.004 ±0.003 / ±0.002 ±0.003 / ±0.002 0.008 / 0.004 0.008 / 0.004 BBT40 HSK A63 BBT40 HSK A63 9,000 12,000 15,000 24,000 15,000 24,000 1,125 1,500 2,000 2,860 2,000 2,860 1,125 1,500 2,000 2,860 - - 25 25 21.9 24 21.9 24 22.5 22.5 21.9 24 - - 212 159 105 80 105 80 191 144 105 80 - - Belt Coupling Motor (opt.) Coupling Motor (opt.) Ø70 Random Random 48 (std.) / 60 (opt.) 48 (std.) / 60 (opt.) 76.2-76.2-125 76.2 125 76.2 280 200 280 200 7 4.5 7 4.5 7 400 400 60 L / min., 3.5 bar 60 L / min., 3.5 bar 25 L / min., 20 bar 25 L / min., 20 bar 60 L / min., 3 bar 60 L / min., 3 bar 3,200 3,200 4,050 x 3,800 4,050 x 3,800 12,100 12,700 Note: - Content in red for Europe only. 220 V / 60 Hz or 400 V / 50 Hz 220 V / 60 Hz or 400 V / 50 Hz 35 (T)(S) 37.5 40 45 20

Ø17 Standard / Option accessories HEIDENHAIN itnc530 (5 Axes) with Option 2 SIEMENS 840D Spindle oil chiller 40 taper 9,000 min -1 belt spindle 40 taper 12,000 min -1 belt spindle 40 taper 15,000 min -1 coupling spindle 40 taper 24,000 min -1 motor spindle 40 taper / 48 position tool magazine 40 taper / 60 position tool magazine Pull stud for BT tooling system X / Y / Z linear scale & C rotary encoder Rotary encoder on A axes Preparation of auto pallet system (EROWA or 3R) Coolant through ball screw Thermal compensation Coolant system 20 bar through spindle coolant Coolant wash gun Coolant wash down Chip conveyor Chip augers Cutter air blast Stainless steel chip pan & chip channel Work light Machine status light CE & EMC * Laser tool measuring system Note: * Standard for Eu area. - Machine spec. might be different from the catalog if there is any spec. update. UX300 9B 12B 15C 24A Pull stud and applicable tools BT 40 (QUASER SUPPLY) ISO (7388-B) M16X2.0P M16X2.0P Ø22 Ø17 Ø7 Ø18.796 Ø22.5 Ø7 Ø18.95 45 45 25 14.026 19.106 44.106 1.524 28.1 44.5 11.15 16.4 1.75 21

= Standard = Option = N / A UX600 UX730 Dyn 9B 12B 15C 24A 15C 24A DIN (69872-A) Ø23 Ø17 Ø7 M16X2.0P 26 Ø19 30 Ø76.2 diameter Please ref. page 19/20 54 20 15 L Please ref. page 19/20 22

Layout Installation dimension UX300 2160 1350 Oil chiller R670 R670 650 60 30Z Travel 500 3340 3160 (60ATC) 2665 Belt Couplig B 3,070 3,140 395 1480 350 120 30 1455 1220 466 205205 X Travel 410 2500 305 305 Y Travel 610 2820 Ø320 Ø410 12H8 14H8 11 20 13 23 B Table dimension UX300 20 23 23

Installation dimension UX600 UX730Dyn R545 R680 R545 Oil chiller R485 UX600 UX730 A 1,024 978 830 (DOOR OPEN) 880 2230 700 240 200 3200 625 200 2620 770 A 4030 3800 (60ATC) 3950 Table dimension UX600 UX730Dyn 500 47.8±0.1 Ø500 47.8±0.1 47.8±0.1 Y Y 63±0.1 Ø600 Ø50H7 Ø330 Ø5(EROWA) 8.4±0.1 10.6±0.1 63±0.1 63±0.1 Ø50H7 Ø50H7 Ø330 Ø5(EROWA) Ø5(EROWA) 8.4±0.1 10.6±0.1 8.4±0.1 10.6±0.1 63±0.1 63±0.1 M12 Collocute EROWA CHUCK ER-030478 60±0.1 92.6±0.1 100 100 100 92.6±0.1 100 14H8 24 14 14H8 15 25 63±0.1 63±0.1 M12 Collocute EROWA M12 CHUCK Collocute ER-030478 EROWA CHUCK 60±0.1 ER-030478 92.6±0.1 92.6±0.1 60±0.1 96.2±0.1 96.2±0.1 24 14 14 24 14H8 14H8 63±0.1 23 28 2 28 28 24

We build machines in a hybrid way - Very classic craftsmanship combined with most advanced modern equipments in a clean environment... QUASER MACHINE TOOLS, INC. Address: No. 3, Gong 6th Rd., Youshih Industrial Park, Dajia Dist, Taichung City 437, Taiwan Tel: +886 4 26821277 Fax: +886 4 26822045 E-mail: sales@qmt.com.tw Web: www.quaser.com QUASER EUROPE TECHNIC CENTER - SWITZERLAND Address: Unterlettenstrasse 16 Postfach 162 CH-9443 Widnau Switzerland Tel: +41 71 722 43 43 Fax: +41 71 722 43 08 Mobile phone: +41798229028 KUNSHAN QUASER MACHINE TOOLS, INC. Address: (B) No. 287, Kangzhuang Road, Zhoushi Town, Kunshan City, Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 25

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QUASER MACHINE TOOLS, INC. Address: No. 3, Gong 6th Rd., Youshih Industrial Park, Dajia Dist, Taichung City 437, Taiwan Tel: +886 4 26821277 Fax: +886 4 26822045 E-mail: sales@qmt.com.tw Web: www.quaser.com QUASER EUROPE TECHNIC CENTER - SWITZERLAND Address: Unterlettenstrasse 16 Postfach 162 CH-9443 Widnau Switzerland Tel: +41 71 722 43 43 Fax: +41 71 722 43 08 Mobile phone: +41798229028 KUNSHAN QUASER MACHINE TOOLS, INC. Address: (B) No. 287, Kangzhuang Road, Zhoushi Town, Kunshan City, Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 Fold here for filing! 13031203 TEL: 04-24733326 UX-31/12/2013