Atlas Copco silent demolition tools Powerful, fast, costefficient Download a QR reader and scan the code for more information about Silent Demolition Tools.
Demolition tools for demanding jobs Concrete production rose dramati cally in the 50s and reached its high point at the start of the 70s. Based on an average service life of structures of 50 to 70 years there is a drastic increase in demolition waste in the first 20 years of this century. Sorting, loading and recycling can be an obligation but also an opportunity: with landfill costs rising, recycling building materials has become a profitable business. EU demands for 70% recycling quota The EU directive on recycling 70% waste management disposal 30% (Nov 2008) sets a recycling quota of 70% for construction and demolition waste by year 2020. Take your share in this growing business with targeted machines and equipment that turn mechanised demolition into a fast, cost effective Composition of a building depending on age Specimen building 1900 masonry & brickwork 60% plaster & mortar 19% sand 18% Wood 3 % Specimen building 1970 masonry & brickwork 18% plaster & mortar 6% concrete 67% Wood 1% Steel 7% Insulation materials 1% 2 and precision process. Wherever contractors need to minimize noise and vibration during demolition, guarantee high precision in selective demolition jobs, or deal with concrete, rebar and even steel girders in one and the same process, Atlas Copco s silent demolition tools provide the answer.
Powerful, fast and cost efficient There s much to gain by breaking the material with only one bite instead of two. Atlas Copco silent demolition tools are designed for extremely high breaking force and short opening/closing time. This means: less machinehours, less fuel consumption and less operator hours. High availability, shift after shift after shift... The design of the entire product range is intended for intense and longterm use with high throughput performance and loads. Modular concepts, like the combi cutter concept, allow a usage as a generalpurpose tool. Tailormade maintenance kits help to keep service and maintenance times on a low level. Give your productivity a strong power boost Atlas Copco s combi cutters, pulverizers and grapples offer a great combination of high and constant crushing forces, short cycle times and high availability. For high precision in selective demolition and stripping out jobs they are fitted as standard with 360 hydraulic rotary drives with overload protection. Their slim, application oriented design is as light as possible, but as robust as needed for rough and tough jobs. Lowest cost of ownership Total cost of ownership is the sum of all costs generated by a piece of equipment throughout its lifetime. They can normally be divided into investment costs and operating costs. Investment costs are fixed costs that normally represent a smaller part of the total cost involved. Operating costs are variable, they are directly related to the length of the equipment s lifetime and may vary depending on local conditions. The pie chart shows the average over the economic lifetime. Atlas Copco always strives to use the required resources, like energy and manpower, in the most effective way. Our highly efficient and productive equipment contributes to profitable business. cost of ownership Operator 45% investment 14% Parts & Service 9% Energy 32% Example: CC 2500 on a 33 ton carrier in Germany, figures may vary depending on cutter and excavator type and country. 3
The right tool for every step of the process. When it comes to demolishing buildings, there are two basic approaches: demolition with steel separation and waste disposal, or deconstruction with reuse of material. Demolition tools from Atlas Copco can be used in both methods, either on their own or in tandem. Demolition the conventional way with steel separation and disposal In demolition with only partly separation of materials, the fabric of the building is destroyed and broken down into transportable sizes. The demolition rubble is a mixture of Cutting Crushing many materials which makes profitable recycling difficult. Companies benefit from selling steel but disposal cost is increasing and economic demolition calls for secondary reduction and separation of material for recycling and reuse. Selling steel/ disposing Cutting/crushing Selling steel/ disposing OR Deconstruction the competence process from demolition to recycling and reuse of material All construction material is dismantled and sorted in accordance with their material composition. The main objective of this selective approach is to maximize the recyclability of Cutting 4 Sorting the demolished materials. Since EU directives set a recycling quota of 70% for construction and demolition waste until 2020, it is evident to have a thorough process knowledge. Processing/crushing Refilling/compacting/selling steel
Selection guide Find the demolition tool that suits you Atlas Copco s full range of hydraulic demolition tools covers the whole process from breaking and crushing to downsizing, sorting and loading. CC CC S MS CC DP O U Reinforced concrete Primary demolition Secondary demolition Separating rebars Heavy foundations Prefabricated elements Floors Beams Pillars Struts BP MG Nonreinforced concrete Primary demolition Wall elements Light foundations Bases Wall elements Plaster Flagstones Secondary demolition Steel structures Cutting steel profiles Cutting steel girders/beams Double Tprofile Uprofile Lprofile Tubes Cutting reinforcement Light demolition Soft buildings Masonry Beams Brickwork Autoclaved aerated concrete Natural stone Beams Timber Planks Inside renovation Sorting & loading Sorting Waste handling Cleaning sites Loading Bulk material Optimal O Suitable Unsuitable 5
CoMBi CuTTERS Concrete and steel are no longer a challenge With the design of the new generation of combi cutters, the engineers have succeeded in developing a remarkable combination of high crushing force, short cycle times and a high dependability. The CC combi cutters of the new generation are extremely productive and efficient attachments. They can be used for practically any kind of demolition work, from stripping demolition and reconstructing interior to heavyduty industrial demolition and cutting steel profiles. Cutting jaws and wear parts are quickly and easily replaced on site. excellent handling Thanks to 360 hydraulic rotary drive as standard. keeping it smooth An optional automatic lubrication device helps to increase productivity by providing continuous lubrication and to avoid downtimes for manual lubrication. more speed, less consumption Speed valves shorten the working cycle time thus less fuel consumption during operation. power enables control Two powerful hydraulic cylinders deliver virtually constant closing force. robust The combination of a single and double jaw both fitted in a very robust cutter body offer maximum stability under extreme strain. bigger bites, higher efficiency Wide jaw openings increase the volume per bite, save time and make the combi cutter suitable for more applications. easy maintenance The CC design concept allows easy change of jaws according to application. Read more on page 7. CC 6000 higher force saves time High power at the jaw tips, even when the jaw is almost closed, helps to demolish structures with fewer bites. 6
Changing the jaws a piece of cake Thanks to CAPS, Coupling and Positioning System, the two cutter jaws can be fitted and removed as a modular unit. CAPS connects the jaws even after they have been removed and facilitates refitting through a special guide system. This means that it is possible to replace the cutter jaws quickly and easily on site, avoiding the need for timeconsuming and costly transportation to a workshop. bolt cage The bolt cage allows cutter jaws to be replaced rapidly. It simplifies handling on site and shortens changeover times. mounting plate For easy exchange of cutter jaws. Facilitates transportation and storage. applications for: the uversion (universal) the sversion (steelcutting) the bversion (box, only for cc 3300) the msversion (mobile shear) Light to mediumduty building demolition Heavyduty industrial demolition (heavily reinforced concrete) Cutting steel profiles (general structural steels) Secondary reduction Material separation Demolition of steel structures (general structural steels) Secondary reduction Material separation Light to mediumduty building demolition Heavyduty industrial demolition Laminary cutting of reinforced concrete Primary cutting of steel structures Cutting and sizing profiles, beams, frames & rebar Combi cutter Uversion Combi cutter Sversion Combi cutter Bversion Combi cutter MSversion 7
MAinTEnAnCE Keep your machines performing An Atlas Copco silent demolition tool is more than just a tool it s an overall concept which includes a full line of aftermarket products and services. Each product fits to the demolition tool perfectly and keeps it chewing and chewing. Lightduty CCs. The simple, solid design of our CC 350, CC 650 and CC 950 models makes them not only very light, but also extremely rugged and dependable. They are ideal for attachment to miniexcavators and simple to use. Heavyduty CCs. All models from the CC 1700 upward are FEMoptimized to meet the toughest requirements. The stable cutter body features two powerful hydraulic cylinders, including highspeed valves for minimum cycle times. The modular design allows each unit to be equipped with different jaws, depending on the type of work to be accomplished. Carrier weight classes This table provides a rough guide. For a perfect fit between carrier and attachment, contact your Atlas Copoc customer center or your local dealer. Suitable combi cutter cc 4700 cc 3300 b cc 3300 u/s/ms cc 2500 cc 1700 cc 950 cc 650 cc 350 cc 6000 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 t lubricants Genuine Atlas Copco greases are especially developed for equipment used in heavyduty demolition work. They offer longer service life and availability of your equipment. lubricants part number Highperformance grease 12 x 400 g 3363 0949 14 Grease gun for 400 g highperformance grease 0909 1071 00 maintenance kits blades teeth sliders CC 1700 U 3363 0983 77 3363 0910 58 CC 1700 S 3363 0983 78 3363 0983 79 CC 2500 U 3363 0982 69 3363 0910 58 CC 2500 S 3363 0943 97 3363 0982 72 CC 3300 U 3363 0910 65 3363 0910 66 CC 3300 S 3363 0910 68 3363 0910 69 CC 4700 U 3363 1123 62 3363 1036 19 CC 4700 S 3363 1120 51 3363 1036 48 CC 6000 U 3363 1036 18 3363 1036 19 CC 6000 S 3363 1036 47 3363 1036 48 combi cutters cc 1700 cc 2500 cc 3300 cc 4700 cc 6000 Part number Jaw set, Uversion 3363 0989 40 3363 0989 80 3363 1036 03 3363 1063 37 3363 1063 01 Part number Jaw set, Sversion 3363 0989 58 3363 0989 91 3363 1036 14 3363 1063 41 3363 1063 04 Part number Jaw set, Bversion 3363 1001 03 Part number Jaw set, MSversion 3363 1150 31 Part number Bolt cage 3363 0946 47 3363 0945 42 3363 0946 48 3363 1063 09 3363 1063 09 8
Combi Cutters CC 350 CC 650 CC 950 CC 1700 U CC 1700 S CC 2500 U CC 2500 S Carrier weight class 1) t 2.55 514 916 1525 1525 2235 2235 Service weight 2) kg 320 630 920 1,900 1,750 2,840 2,550 Jaw opening / max. mm 380 450 650 740 370 860 400 Jaw depth mm 220 270 330 615 430 725 460 Blade length mm 90 140 140 350 380 350 380 Cutting force upper blades t 225 370 Cutting force jaw tip t 79 130 Crushing force jaw tip t 40 45 55 57 90 Operating pressure bar 300 350 350 350 350 Oil flow l/min 5090 90180 90180 150250 150250 Closing cycle 3) sec. 2.4 3.4 3.8 1.6 2.9 Opening cycle 3) sec. 2.8 2.6 3.0 1.7 3.1 Max. operating pressure, rotation bar 170 210 210 170 170 Oil flow, rotation l/min 10 25 25 3550 3550 Part number 3363 1124 47 3363 1042 21 3363 1119 49 3363 0935 41 3363 0935 51 3363 0937 51 3363 0932 01 Safety and Operating Instructions 3390 5128 01 3390 5102 01 3390 5081 01 Performance 4) 4) 4) DIN 1025 T1 mm 240 280 240 300 DIN 1025 T2 mm 160 180 160 200 4) DIN 1026 mm 220 300 240 320 DIN 1028 mm 150/150/20 160/160/20 160/160/22 200/200/24 Reinforcement DIN EN 10080 mm 1xØ24 2xØ28 7xØ28 9xØ28 10xØ28 14xØ28 Combi Cutters CC 3300 U CC 3300 S CC 3300 MS CC 3300 B CC 4700 U CC 4700 S CC 6000 U CC 6000 S Carrier weight class 1) t 3050 3050 3050 3855 4565 4565 5885 5885 Service weight 2) kg 3,480 3,280 3390 4,400 4,750 4,500 6,500 6,300 Jaw opening / max. mm 1,000 440 590 570 1,300 710 1,400 750 Jaw depth mm 765 625 610 660 1,080 860 1,150 900 Blade length mm 525 525 620 705 525 875 525 875 Cutting force upper blades t 510 620 830 Cutting force jaw tip t 141 141 198 205 Crushing force jaw tip t 109 145 155 180 Operating pressure bar 350 350 350 Oil flow l/min 220350 350450 450550 Closing cycle 3) sec. 2.8 3.2 4 Opening cycle 3) sec. 3 3.7 4 Max. operating pressure, rotation bar 170 115 115 Oil flow, rotation l/min 3550 50 50 Part number 3363 0876 20 3363 0876 21 3363 1143 90 3363 1001 01 3363 0971 01 3363 0971 03 3363 0995 01 3363 0995 03 Safety and Operating Instructions 3390 5081 01 3390 5099 01 Performance 4) 4) 4) DIN 1025 T1 mm 360 400 400 80 400 450 400 500 DIN 1025 T2 mm 240 260 260 240 300 240 360 4) DIN 1026 mm 400 400 400 80 400 400 400 400 DIN 1028 mm 250/250/24 250/250/24 250/250/24 80/40/8 250/250/25 250/250/25 250/250/25 250/250/25 Reinforcement DIN EN 10080 mm 18xØ28 20xØ28 20xØ28 10xØ28 13xØ32 15xØ32 18xØ32 20xØ32 1) Weight apply to standard carriers only. Any variations must be agreed with Atlas Copco and/or the carrier manufacturer. 2) Combi Cutter with mediumsized adapter. 3) With max Oil flow. 4) Limitation of cutting steel. U = with universal jaws. S = with steel cutting jaws. B = box shape version. Important: More detailed technical specifications are available in the product Safety and Operating Instructions at www.acprintshop.com (see table above for ID number). 9
Combining demolition and pulverizing Atlas Copco s demolition pulverizers, although conceived first and foremost for primary demolition of concrete and rebar, ideally combine the characteristics of a demolition attachment with an excavated material pulverizer. 10 The universal use of the DP demolition pulverizer for concrete pulverization work in both primary and secondary demolition reduces both investment and operation costs.
DEMoliTion PulVERiZERS excellent handling Hydraulic rotation drive for solid and precise handling. lower cost of ownership Extremely robust design of the moving jaw and the housing for longer service life even under extreme stresses. new teeth in less time Wear parts (crushing teeth, tooth plates, cutting blades) can be replaced simply on site, which reduce downtimes and transport costs to repair shop. more speed, less consumption Speed valves shorten the working cycle time thus less fuel consumption during operation. higher force saves time High power at the jaw tips, even when the jaw is almost closed, helps to demolish structures with fewer bites. DP 2800 demolition pulverizer dp 2000 dp 2800 Carrier weight class 1) t 1827 2535 Service weight 2) kg 2,070 2,930 Jaw opening / max. mm 780 965 Jaw depth mm 650 930 Blade length mm 190 350 Cutting force upper blades t 265 320 Crushing force jaw tip t 85 100 Operating pressure bar 350 350 Oil flow l/min 150250 250350 Closing cycle 3) sec. 4 4 Opening cycle 3) sec. 4 4 Max. operating pressure, rotation bar 170 170 Oil flow, rotation l/min 3550 3550 Part number 3363 0974 01 3363 0925 01 1) Weight apply to standard carriers only. Any variations must be agreed with Atlas Copco and/or the carrier manufacturer. 2) Pulverizer with mediumsized adapter. 3) With max Oil flow. Important: More detailed technical specifications are available in the product Safety and Operating Instructions (IDnumber: 3390 5078 01) at www.acprintshop.com Carrier weight classes This table provides a rough guide. For a perfect fit between carrier and attachment, contact your Atlas Copco customer center or your local dealer. Suitable pulverizer dp 2800 dp 2000 0 5 10 15 20 25 30 35 40 t maintenance kits blades tooth plate (housing) tooth plate demolition (arm) tooth plate recycling DP 2000 3363 0982 62 3363 0982 63 3363 0982 64 3363 0989 65 DP 2800 3363 0982 00 3363 0982 01 3363 0982 02 3363 0989 66 11
Design follows function Thanks to their angled shape, the Bulk Pulverizers are ideal for secondary demolition and additional reduction of reinforced concrete elements: the broad jaw makes it easy to feed in demolition material on the ground, which helps to speed up work and enables the clean separation of rebar and concrete 12 and their subsequent reduction into grain sizes suitable for crushing or use as backfill. The optional hydraulic rotation drive also makes it possible to use the BP for a more efficient primary demolition of ceilings and walls. Another proof of a very functional design!
BULK PULVERIZERS Excellent handling Optional hydraulic rotation drive for solid and precise handling. More speed, less consumption Speed valves shorten the working cycle time thus less fuel consumption during operation. Lower cost of ownership Extremely robust design of the moving jaw and the housing for longer service life even under extreme stresses. Save time on maintenance Simple replacement of wear parts for quick and easy maintenance. Efficient demolition, big volume High power at the jaw tips, even when the jaw is almost closed, helps to demolish structures with less bites. Huge jaw dimensions for high throughput. BP 3050 R bulk pulverizer Carrier weight class 1) BP 2050 BP 2050 R BP 3050 BP 3050 R t 18 27 22 27 25 40 30 40 Service weight 2) kg 2,050 2,600 3,050 3,850 Jaw opening / max mm 875 875 1,000 1,000 Jaw depth mm 610 610 650 650 Blade length mm 190 190 190 190 Cutting force upper blades t 290 290 365 365 Crushing force jaw tip t 90 90 115 115 Operating pressure Oil flow bar 350 350 350 350 l/min 150 250 150250 250350 250350 sec 2.5 2.5 2.7 Opening cycle 3) sec 2.9 2.9 2.9 2.9 Max. operating pressure, rotation bar 170 170 l/min 3550 3550 Closing cycling 3) Oil flow, rotation This table provides a rough guide. For a perfect fit between carrier and attachment, contact your Atlas Copco customer center or your local dealer. Suitable pulverizers Bp 3050 r Bp 3050 Bp 2050 r Bp 2050 2.7 Min. inside diameter hoses and pipes mm 25 25 25 25 DIN EN 10080 mm 1xØ28 1xØ28 1xØ38 1xØ38 3363 1115 84 3363 1119 73 3363 1117 15 3363 1119 60 Partnumber Carrier weight classes 0 5 10 15 20 25 30 35 40 t 1) Weight apply to standard carriers only. Any variations must be agreed with Atlas Copco and/or the carrier manufacturer. 2) Pulverizer with mediumsized adapter. 3) With max Oil flow. 4) Limitation of cutting steel. Important: More detailed technical specifications are available in the product Safety and Operating Instructions at www.acprintshop.com (see table above for ID number). Maintenance kits Blades tooth plate complete BP 2050 / 2050 R 3363 1124 63 3363 1124 64 BP 3050 / BP 3050 R 3363 1124 65 3363 1124 68 13
Sort and recycle all fractions MG multi grapples complete Atlas Copco s range of silent demolition tools. The MG multi grapple line comprises 12 models, suitable for mounting on carriers of between 0.7 and 80 metric tons. Thanks to their particularly robust design, they are suitable both for sorting and loading demolished materials as well as for demolishing light buildings (masonry, wooden structures). Atlas Copco s multi grapple concept is offering low operating weight with high gripping volume. Maximum loading performance and high gripping force help to increase the demolition performance as well. excellent handling Thanks to 360 hydraulic rotary drive as standard. extremely robust for the toughest Job The grapples and housing are made of HARDOX steel to withstand rough and tough conditions. power enables control Two powerful hydraulic cylinders deliver virtually constant closing force (from MG 1000 upwards). durable all the way Special heattreated chromed cylinder rods provide better protection against damages. steady grip Two rotation engines (from MG 1000 upwards) for reliable handling of gripped material. high capacity For increased efficiency in sorting and loading applications. precision handling Synchronized jaw closing facilitates handling of thin material. 14 MG 5000 lower cost of ownership Replaceable and reversable blades reduce cost of ownership.
MulTi GRAPPlES Carrier weight classes This table provides a rough guide. For a perfect fit between carrier and attachment, contact your Atlas Copco customer center or your local dealer. Suitable grapple maintenance kits part number Set of blades MG 100 3363 1061 23 Set of blades MG 200 3363 1060 52 Set of blades MG 300 3363 1062 46 Set of blades MG 400 3363 1062 47 Set of blades MG 500 3363 0982 81 Set of blades MG 800 / MG 1000 3363 0982 82 Set of blades MG 1500 3363 0982 83 Set of blades MG 1800 3363 0982 84 Set of blades MG 2700 3363 0982 85 Set of blades MG 5000 3363 1036 88 mg 5000 mg 2700 mg 2300 mg 1800 mg 1500 mg 1000 mg 800 mg 500 mg 400 mg 300 mg 200 mg 100 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 t multi grapples mg 100 mg 200 mg 300 mg 400 mg 500 mg 800 Carrier weight class 1) t 0.71.2 1.23 25 48 59 1016 Service weight 2) kg 90 175 290 450 460 825 Max. closing force t 0,6 1.5 2 2.3 2.4 3.8 Oil flow, open / close l/min 15 25 35 40 3550 70100 Operating pressure, o / c bar 300 300 300 300 300 350 Rotary drive hydr. hydr. hydr. hydr. hydr. hydr. Oil flow, rotation l/min 35 510 510 1015 1015 2025 Operating pressure, rotation bar 150170 150170 150170 150170 150170 190210 Capacity l 30 70 100 150 200 400 Jaw opening mm 600 750 1,100 1,400 1,500 1,700 Grapple width mm 300 450 500 600 700 800 Part number 3363 1036 50 3363 1036 51 3363 1036 52 3363 1036 53 3363 0982 20 3363 0982 21 multi grapples mg 1000 mg 1500 mg 1800 mg 2300 mg 2700 mg 5000 Carrier weight class 1) t 1220 1728 2028 2538 2850 5080 Service weight 2) kg 1,150 1,700 1,800 2,280 2,750 5,300 Max. closing force t 4.6 6.8 6.8 8 9 13 Oil flow, open / close l/min 85120 120170 150170 160180 180200 280300 Operating pressure, o / c bar 350 350 350 350 350 350 Rotary drive hydr. hydr. hydr. hydr. hydr. hydr. Oil flow, rotation l/min 2025 3035 3035 3035 3035 5060 Operating pressure, rotation bar 190210 190210 190210 190210 190210 190210 Capacity l 500 800 850 900 1,000 1,600 Jaw opening mm 1,950 2,100 2,100 2,250 2,230 3,000 Grapple width mm 800 1,000 1,200 1,200 1,200 1,500 Part number 3363 0982 22 3363 0982 23 3363 0982 24 3363 1124 62 3363 0982 25 3363 1036 55 Data for MG 100 MG 500 at 300 bar, MG 800 MG 5000 at 350 bar operating pressure 1) Weights apply to standard carriers only. Any variances must be agreed with Atlas Copco and/or the carrier manufacturer prior to attachment. 2) with mediumsized adapter, without extra blades. Important: More detailed technical specifications are available in the product Safety and Operating Instructions (IDnumber: 3390 5068 01) at www.acprintshop.com 15
Sustainable Productivity An investment in quality is an investment in sustainability and reliability. Intelligent engineering, top quality materials, firstclass components and modern engines with low fuel consumption and emissions, contribute to long lasting machines with high tradein values. To keep things that way and to maximize your uptime we provide reliable service whenever and wherever you need it. At the end of the day, you get the job done with good results. Atlas Copco s goal is to help you reduce maintenance, increase efficiency and keep life cycle costs down. Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability. We reserve the right to change specifications without notice. Photos and illustrations do not always show standard versions of machines. The above information is a general description only, is not guaranteed and contains no warranties of any kind. Part no. 3390 0653 01 2013 Atlas Copco Construction Tools GmbH, Essen, Germany 06.2013 www.silentdemolition.com www.atlascopco.com