AUTO-2300: AUTOMATIC TRANSMISSIONS

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AUTO-2300: Automatic Transmissions 1 AUTO-2300: AUTOMATIC TRANSMISSIONS Cuyahoga Community College Viewing:AUTO-2300 : Automatic Transmissions Board of Trustees: 2017-03-30 Academic Term: 2017-08-24 Subject Code AUTO - Automotive Technology Course Number: 2300 Title: Automatic Transmissions Catalog Description: Operation of automotive transmissions and transaxles. Emphasis on knowledge and skills needed to properly diagnose transmission faults related to hydraulic, mechanical, and electrical systems that effect transmission operation. Specifics covered in this course include transmission operation, diagnostic, and service procedures, hydraulic fundamentals, controls and planetary gear train theory. Maintenance, diagnosis, inspection, overhaul proper assembly techniques of transmissions are included. Credit Hour(s): 3 Lecture Hour(s): 1 Lab Hour(s): 6 Other Hour(s): 0 Requisites Prerequisite and Corequisite AUTO-1502 Automotive Electrical Fundamentals. I. ACADEMIC CREDIT Academic Credit According to the Ohio Department of Higher Education, one (1) semester hour of college credit will be awarded for each lecture hour. Students will be expected to work on out-of-class assignments on a regular basis which, over the length of the course, would normally average two hours of out-of-class study for each hour of formal class activity. For laboratory hours, one (1) credit shall be awarded for a minimum of three laboratory hours in a standard week for which little or no out-of-class study is required since three hours will be in the lab (i.e. Laboratory 03 hours). Whereas, one (1) credit shall be awarded for a minimum of two laboratory hours in a standard week, if supplemented by out-of-class assignments which would normally average one hour of out-of class study preparing for or following up the laboratory experience (i.e. Laboratory 02 hours). Credit is also awarded for other hours such as directed practice, practicum, cooperative work experience, and field experience. The number of hours required to receive credit is listed under Other Hours on the syllabus. The number of credit hours for lecture, lab and other hours are listed at the beginning of the syllabus. Make sure you can prioritize your time accordingly. Proper planning, prioritization and dedication will enhance your success in this course. The standard expectation for an online course is that you will spend 3 hours per week for each credit hour. II. ACCESSIBILITY STATEMENT If you need any special course adaptations or accommodations because of a documented disability, please notify your instructor within a reasonable length of time, preferably the first week of the term with formal notice of that need (i.e. an official letter from the Student Accessibility Services (SAS) office). Accommodations will not be made retroactively.

2 AUTO-2300: Automatic Transmissions For specific information pertaining to ADA accommodation, please contact your campus SAS office or visit online athttp://www.tric.edu/accessprograms. Blackboard accessibility information is available athttp://access.blackboard.com. Eastern (216) 987-2052 - Voice Metropolitan (216) 987-4344 -Voice Western (216) 987-5079 - Voice Westshore (216) 987-5079 - Voice Brunswick (216) 987-5079 - Voice Off-Site (216) 987-5079 - Voice III. ATTENDANCE TRACKING Regular class attendance is expected. Tri-C is required by law to verify the enrollment of students who participate in federal Title IV student aid programs and/or who receive educational benefits through other funding sources. Eligibility for federal student financial aid is, in part, based on your enrollment status. Students who do not attend classes for the entire term are required to withdraw from the course(s). Additionally, students who withdraw from a course or stop attending class without officially withdrawing may be required to return all or a portion of the financial aid based on the date of last attendance. Students who do not attend the full session are responsible for withdrawing from the course(s). Tri-C is responsible for identifying students who have not attended a course, before financial aid funds can be applied to students accounts. Therefore, attendance will be recorded in the following ways: For in-person courses, students are required to attend the course by the 15th day of the semester, or equivalent for terms shorter than 5-weeks, to be considered attending. Students who have not met all attendance requirements for an in-person course, as described herein, within the first two weeks of the semester, or equivalent, will be considered not attending and will be reported for non-attendance and dropped from the course. For blended-learning courses, students are required to attend the course by the 15th day of the semester, or equivalent for terms shorter than 5-weeks, or submit an assignment, to be considered attending. Students who have not met all attendance requirements for a blended-learning courses, as described herein, within the first two weeks of the semester, or equivalent, will be considered not attending and will be reported for non-attendance and dropped from the course. For online courses, students are required to login in at least two (2) times per week and submit one (1) assignment per week for the first two (2) weeks of the semester, or equivalent to the 15th day of the term. Students who have not met all attendance requirements for an online course, as described herein, within the first two weeks of the semester, or equivalent, will be considered not attending and will be reported for non-attendance and dropped from the course. At the conclusion of the first two weeks of a semester, or equivalent, instructors report any registered students who have Never Attended a course. Those students will be administratively withdrawn from that course. However, after the time period in the previous paragraphs, if a student stops attending a class, wants or needs to withdraw, for any reason, it is the student's responsibility to take action to withdraw from the course. Students must complete and submit the appropriate Tri-C form by the established withdrawal deadline. Tri-C is required to ensure that students receive financial aid only for courses that they attend and complete. Students reported for not attending at least one of their registered courses will have all financial aid funds held until confirmation of attendance in registered courses has been verified. Students who fail to complete at least one course may be required to repay all or a portion of their federal financial aid funds and may be ineligible to receive future federal financial aid awards. Students who withdraw from classes prior to completing more than 60 percent of their enrolled class time may be subject to the required federal refund policy. If illness or emergency should necessitate a brief absence from class, students should confer with instructors upon their return. Students having problems with class work because of a prolonged absence should confer with the instructor or a counselor. IV. CONCEALED CARRY STATEMENT College policy prohibits the possession of weapons on college property by students, faculty and staff, unless specifically approved in advance as a job-related requirement (i.e., Tri-C campus police officers) or, in accordance with Ohio law, secured in a parked vehicle in a designated parking area only by an individual in possession of a valid conceal carry permit. As a Tri-C student, your behavior on campus must comply with the student code of conduct which is available on page 29 within the Tri-C student handbook, available athttp://www.tri-c.edu/student-resources/documents/studenthandbook.pdfyou must also comply with the College s Zero Tolerance for Violence on College Property available athttp://www.tri-c.edu/policies-and-procedures/ documents/3354-1-20-10-zero-tolerance-for-violence-policy.pdf Outcomes Course Outcome(s): Diagnose and isolate problems on a vehicles transmission or transaxle Essential Learning Outcome Mapping: Critical/Creative Thinking: Analyze, evaluate, and synthesize information in order to consider problems/ideas and transform them in innovative or imaginative ways.

AUTO-2300: Automatic Transmissions 3 Objective(s): 1. Perform lock-up converter system tests; determine necessary action. 2. Diagnose transmission/transaxle gear reduction/multiplication concerns using driving, driven, and held member (power flow) principles. 3. Diagnose electronic transmission/transaxle control systems using appropriate test equipment and service information. 4. Diagnose pressure concerns in a transmission using hydraulic principles (Pascal s Law). 5. Identify and interpret transmission/transaxle concern, differentiate between engine performance and transmission/transaxle concerns; determine necessary action. 6. Research applicable vehicle and service information fluid type, vehicle service history, service precautions, and technical service bulletins. 7. Diagnose fluid loss and condition concerns; determine necessary action. 8. Check fluid level in a transmission or a transaxle equipped with a dip-stick. 9. Check fluid level in a transmission or a transaxle not equipped with a dip-stick. 10. Perform pressure tests (including transmissions/transaxles equipped with electronic pressure control); determine necessary action. 11. Diagnose noise and vibration concerns; determine necessary action. Course Outcome(s): Diagnose, repair, and maintain automatic transmission and transaxle components, units, and systems. Essential Learning Outcome Mapping: Critical/Creative Thinking: Analyze, evaluate, and synthesize information in order to consider problems/ideas and transform them in innovative or imaginative ways. Objective(s): 1. Inspect, adjust, and replace external manual valve shift linkage, transmission range sensor/switch, and park/neutral position switch. 2. Inspect for leakage; replace external seals, gaskets, and bushings. 3. Inspect, test, adjust, repair, or replace electrical/electronic components and circuits including computers, solenoids, sensors, relays, terminals, connectors, switches, and harnesses. 4. Drain and replace fluid and filter(s). Course Outcome(s): Diagnose, repair, and maintain automatic transmission or transaxle assemblies Essential Learning Outcome Mapping: Critical/Creative Thinking: Analyze, evaluate, and synthesize information in order to consider problems/ideas and transform them in innovative or imaginative ways. Objective(s): 1. Remove and reinstall transmission/transaxle and torque converter; inspect engine core plugs, rear crankshaft seal, dowel pins, dowel pin holes, and mating surfaces. 2. Inspect converter flex (drive) plate, converter attaching bolts, converter pilot, converter pump drive surfaces, converter end play, and crankshaft pilot bore. 3. Describe the operational characteristics of a continuously variable transmission (CVT). 4. Describe the operational characteristics of a hybrid vehicle drive train. 5. Disassemble, clean, and inspect transmission/transaxle. 6. Inspect, measure, clean, and replace valve body (includes surfaces, bores, springs, valves, sleeves, retainers, brackets, checkvalves/ balls, screens, spacers, and gaskets). 7. Inspect servo and accumulator bores, pistons, seals, pins, springs, and retainers; determine necessary action. 8. Assemble transmission/transaxle. 9. Inspect, measure, and reseal oil pump assembly and components. 10. Measure transmission/transaxle end play or preload; determine necessary action. 11. Inspect, measure, and replace thrust washers and bearings. 12. Inspect oil delivery circuits, including seal rings, ring grooves, and sealing surface areas, feed pipes, orifices, and check valves/ balls. 13. Inspect bushings; determine necessary action. 14. Inspect and measure planetary gear assembly components; determine necessary action. 15. Inspect case bores, passages, bushings, vents, and mating surfaces; determine necessary action. 16. Diagnose and inspect transaxle drive, link chains, sprockets, gears, bearings, and bushings; perform necessary action. 17. Inspect, measure, repair, adjust or replace transaxle final drive components. 18. Inspect clutch drum, piston, check-balls, springs, retainers, seals, and friction and pressure plates, bands and drums; determine necessary action. 19. Measure clutch pack clearance; determine necessary action.

4 AUTO-2300: Automatic Transmissions 20. Air test operation of clutch and servo assemblies. 21. Inspect roller and sprag clutch, races, rollers, sprags, springs, cages, retainers; determine necessary action. Methods of Evaluation: 1. Participation and discussion 2. Written Assignments 3. Observation 4. Exams 5. Quizzes 6. Lab tasks 7. Classroom recitations Course Content Outline: 1. Powertrain components a. Engine i. engine operation ii. torque and speed modification iii. engine operating load b. Transmission i. vehicle gearing needs ii. manual transmission and clutch basic theory c. Automatic transmission i. torque converter ii. gear train iii. hydraulic system iv. oil pump v. apply devices vi. valve body and valves d. Shifts and shift timing e. Pressure signals i. electronic control system ii. electronic pressure control solenoid 2. Gearing and gearsets a. Transmission gearing b. Final drive gearing i. final drives and differentials ii. final drive types and designs c. Overall gear ratio 3. Electronic automatic transmissions a. Transmission operating parameters b. Automatic transmission control strategies c. Introduction to control systems i. control system operations ii. PCM controls iii. TCM controls 4. Gear types a. Spur and helical gears b. External and internal ring gears c. Bevel, worm, and hypoid gears i. bevel gears ii. worm gear iii. hypoid gears 5. Gear ratios a. Direct drive b. Gear reduction c. Overdrive d. Idler gears 6. Torque, speed, and power

a. Torque and speed relationship b. Torque multiplication c. Engine torque characteristics 7. Powertrain gear ratios a. Final drive gearing b. Transmission gearing i. first gear ii. second gear iii. third gear iv. fourth gear 8. Planetary gearsets 9. Planetary gearset power flow 10. Planetary gearset operations a. Gear reduction b. Overdrive c. Reverse d. Direct drive e. Neutral 11. Simple planetary gearset systems 12. Compound planetary gearset systems 13. Hydraulic principals a. Hydraulics b. Fluids and fluid characteristics c. Pascal s law d. Force e. Pressure f. Multiplication of force g. Transmission of motion h. Hydraulics and work 14. Simple hydraulic system a. Reservoir b. Pump i. mechanical pressure regulation ii. electronic pressure regulation c. Valves and solenoids i. valve operation ii. pressure regulating valves 1. pressure regulator valve 2. pressure relief valve 3. electronic pressure regulation iii. flow directing valves 1. one-way valves 2. two-way valve 3. manual valve 4. transmission pressure valves 5. shift valves 6. valve body iv. shafts, tubes, and passages d. Actuators i. servos ii. pistons 15. Pressure development and control a. Pump types i. gear pump ii. rotor pump iii. vane pump iv. variable displacement vane pump b. Pressure regulation c. Electronic pressure control AUTO-2300: Automatic Transmissions 5

6 AUTO-2300: Automatic Transmissions 16. Transmission hydraulic pressures a. Mainline pressure i. regulated mainline pressure ii. boosted mainline pressure b. Throttle pressure c. Governor pressure d. Torque converter pressure e. Torque converter clutch apply pressure f. Oil cooler flow and pressure g. Lubrication flow and pressure h. Band and clutch apply pressure 17. Transmission shifting and shift operations a. Manual valve b. Throttle valve i. mechanically operated throttle valve ii. vacuum operated throttle valve c. Downshift valves d. Governor valve i. gear-driven governors 1. spool-valve designs 2. check-ball designs ii. shaft-mounted governors e. Shift valve operation f. Shift timing and smoothing i. shift valve sequencing ii. accumulators and orifices 1. orifices 2. accumulators iii. shift overlap iv. automatic transmission fluid g. Electronic shift control 18. Fluid couplings a. Fluid flow and resultant force b. Speed ratio c. Fluid coupling operation 19. Torque converters a. Torque converter construction i. torque converter attachments ii. torque converter operation b. Torque multiplication phase c. Coupling phase d. Stall speed e. Torque converter diameter f. Torque converter capacity g. Variable-pitch stator 20. Lockup torque converters a. Hydraulically locking torque converters i. converter clutch control ii. lockup converter strategy variations b. Viscous torque converter c. Centrifugally locking torque converters d. Splitter-gear torque converter e. Split-path torque converter 21. Transmission bands a. Band designs b. Band adjustment 22. Hydraulic servos

a. Servo force b. Servo linkages i. servo linkage adjustment 23. Accumulators a. Independent piston-type accumulators b. Integral piston-type accumulators c. Valve-type accumulators 24. Multiple-disc clutches a. Holding clutches b. Driving clutches 25. Clutch operation a. Clutch vent port and check ball b. Clutch piston return springs 26. Clutch application and control a. Variable clutch holding force 27. One-way clutches a. One-way roller clutch b. One-way sprag clutch c. One-way clutch operation 28. Interaction of apply devices a. Basic two-speed transmission b. Modified two-speed transmission 29. Automatic transmission fluid a. Torque transfer b. Cooling, cleaning, and lubrication c. Shift control and apply device operation 30. General ATF properties a. Miscibility test b. Viscosity test c. Flash point and flame point tests d. Foaming test e. Oxidation resistance test f. Rust, corrosion, and compatibility tests g. Friction and wear tests 31. ATF friction properties a. Fluid type and transmission design b. ATF friction testing c. Improper fluid use d. Universal transmission fluids 32. Specific ATF types a. Type A fluid b. DEXRON fluids c. MERCON fluid d. MOPAR ATF-plus fluid (type 7176) e. Proprietary ATF types 33. Transmission filters a. Screen filters b. Paper filters c. Felt filters d. Secondary filters 34. Transmission oil coolers a. Oil-to-water coolers b. Oil-to-air coolers 35. ATF change intervals 36. Gaskets a. Gasket compressibility b. Pan gaskets c. Mating assembly gaskets d. Gasket sealants AUTO-2300: Automatic Transmissions 7

8 AUTO-2300: Automatic Transmissions 37. Transmission seals a. Static and dynamic seals 38. Rubber seals a. Rubber compounds i. nitrile rubbers ii. polyacrylic rubbers iii. silicone rubbers iv. fluoroelastomer rubbers 39. Rubber type seals a. O-ring seals b. Square-cut seals c. Lip seals i. shaft seals ii. piston seals 40. Teflon seals 41. Bushings, bearings, and thrust washers a. Bushings b. Thrust washers c. Roller thrust bearings d. Transmission endplay i. measuring enplay ii. installing selective-fit thrust washers 42. Snaprings 43. Onboard diagnostics Generation Two (OBD II) a. Diagnostic trouble codes i. DTC classification 1. hard codes 2. soft codes ii. diagnostic strategies b. OBD II requirements for automatic transmissions c. DTC structure i. base system ii. code type iii. vehicle system iv. fault definition 44. Sensors a. Reference voltage sensors i. switches ii. potentiometers iii. thermistors b. Voltage generating sensors i. Hall-effect switch ii. galvanic battery c. Pressure measurement sensors 45. Actuators a. Solenoids b. Pulse-width modulation and duty cycle 46. TCC enable requirements a. TCC apply conditions b. TCC release conditions 47. TCC control a. Pulse with modulated TCC control 48. Electronic lockup systems a. Chrysler electronic TCC control b. Ford electronic TCC control c. General Motors TCC control 49. Electronic control functions a. Advantages of electronic control b. Transmission control system organization c. Adaptive control

d. Limited operating strategy e. Control system test characteristics 50. Transmission control system inputs a. Engine related input b. Driver demand input i. transmission range ii. tp sensor iii. brake switch iv. overdrive cancel switch v. operating mode switch c. Transmission related sensors i. transmission fluid temperature sensor ii. turbine speed sensor iii. output shaft speed sensor iv. vehicle speed sensor v. transmission pressure switches 51. Electronic shift control a. Shift control b. Shift control options i. selective shift programs ii. adaptive shift algorithms 52. Laboratory Topics 53. Shop practices a. Personal safety b. Shop safety i. work area maintenance ii. fire prevention iii. work habits 54. Measurement tools a. Straightedges b. Feeler gauges i. blade-type ii. go, no go type c. Calipers i. vernier calipers ii. dial calipers d. Micrometers i. using a micrometer 1. reading a vernier inch micrometer 2. reading a vernier metric micrometer ii. digital micrometers e. Dial indicators i. dial indicator stands ii. dial indicator accessories f. Torque wrenches 55. Automatic transmission fluid 56. Checking fluid level a. Fluid level check i. Chrysler precautions ii. Ford precautions iii. General Motors precautions iv. import procedures 1. Audi 2. Acura 3. Hyundai 4. Mitsubishi 5. Porsche 6. Saab AUTO-2300: Automatic Transmissions 9

10 AUTO-2300: Automatic Transmissions 7. Toyota 8. Volkswagen 57. Fluid diagnosis a. Analyzing ATF color and odor b. Other ATF diagnoses 58. Draining the transmission a. Oil pan b. Fluid filler tube c. Oil drain plug 59. Draining the converter 60. Filter and screen service a. Filter removal b. Filter design i. metal mesh screens ii. nylon screens iii. paper and synthetic filters 61. Filter and oil pan installation a. Filter installation b. Oil pan installation 62. Refilling the transmission with fluid 63. Transmission cooler operation 64. Cooler and line inspection a. Fluid cooler flow check b. Fluid cooler leak test 65. Fluid cooler line repair and replacement 66. Fabricating a cooler line 67. Fluid cooler flushing a. Manual flushing b. Machine flushing 68. Auxiliary fluid coolers 69. Transmission band adjustment a. Ford transmissions i. low-reverse band adjustment ii. overdrive band adjustment iii. servo apply pin adjustment b. General Motors transmissions i. intermediate band adjustment ii. low-intermediate band adjustment iii. servo apply pin selection c. Import transmissions 70. Transmission linkage adjustments a. Gearshift linkage i. gearshift linkage adjustment check ii. gearshift linkage adjustment b. Throttle valve linkage i. adjusting TV linkage 1. TV control rod adjustment 2. TV cable adjustment c. Downshift linkage 71. Vacuum modulator service a. Modulator testing i. manifold vacuum test ii. diaphragm leakage test iii. dual-area diaphragm testing b. Modulator removal c. Modulator bench tests i. diaphragm movement and leakage test ii. transmission fluid leakage test iii. spring and bellows comparison test d. Modulator installation

i. installing screw-in units ii. installing push-fit units e. Modulator adjustment 72. Preliminary inspection a. Fluid leaks i. fluid color ii. determine the source b. Vacuum lines, hoses, and components i. vacuum hose inspection ii. verifying manifold vacuum iii. checking modulator operation c. Linkage adjustment d. Electrical and electronic checks i. wiring harnesses ii. diagnostic trouble code checks 1. Chrysler 2. Ford 3. General Motors iii. Import vehicles 73. Electronic test equipment a. Digital multimeter b. Scan tool c. Laboratory oscilliscope d. Dedicated transmission testers 74. Service information a. Clutch and band apply chart b. Shift speed apply chart c. Pressure specifications chart 75. Stall testing a. Stall test procedures b. Stall test results i. stall speed too high ii. stall speed too low iii. stall speed noise 76. Hydraulic pressure testing a. Pressure testing equipment b. Pressure test procedure i. preliminary checks ii. mainline pressure test iii. governor pressure test c. Evaluating line pressure test results 77. Air pressure testing a. Air test equipment b. Air test procedure 78. Road test a. Road test procedure i. overdrive range ii. drive range iii. manual second range iv. manual low range v. reverse range b. Analyzing the road test c. Torque converter problems i. torque converter test results 79. Circuit testing a. Using serial data b. Using a digital multimeter i. voltage ii. resistance AUTO-2300: Automatic Transmissions 11

12 AUTO-2300: Automatic Transmissions iii. voltage drop iv. amperage v. frequency vi. duty cycle c. Operating range test d. Using a lab scope i. test connections ii. waveforms 80. Input sensors and signals a. Switch b. Potentiometer c. Thermistor d. Piezoresistive sensor e. Speed sensor i. pickup coil ii. Hall-effect switch iii. Reed switch iv. optical sensor 81. Output actuators and circuits a. Relay b. Solenoid i. two-position solenoids ii. pulse-width modulated solenoids iii. variable-force solenoids 82. TCM replacement 83. Transmission removal equipment a. Hoist, or lift b. Jack stands c. Transmission jacks d. Engine support fixture 84. Where to begin 85. Removing the transmission a. Under the hood b. Under the vehicle c. Removing the transmission 86. Installing the transmission 87. Diagnosis and inspection of torque converters a. Noises b. Stator clutch failure c. Visual inspection i. physical damage ii. fluid leakage in the converter area 88. Inspection and bench testing of torque converters a. Visual inspections i. drive stud or lug inspection ii. converter hub inspection b. Dynamic bench test i. stator-to-impeller interference test ii. stator-to-turbine interference test iii. stator one-way clutch test c. Internal endplay check d. Friction material coefficient test 89. Converter cleaning a. Converter flushing i. hand flushing ii. machine flushing b. Cleaning without solvent 90. Electronic lockup torque converters

a. Verifying TCC operation i. circuit checks ii. electronic checks b. Solenoid tests 91. Converter rebuilding a. Disassembly, cleaning and inspection b. Assembly and testing c. converter leakage test d. balancing 92. Transmission endplay a. Measuring shaft endplay i. input shaft endplay ii. output shaft endplay iii. transfer shaft endplay 93. Transmission disassembly a. Helpful hints b. Teardown i. housings ii. valve bodies iii. servos iv. accumulators v. governors vi. oil pumps vii. clutch housings and planetary gearsets 94. Component cleaning 95. Component inspection a. Accumulators and servos b. Bands c. Clutch packs i. friction disc inspection ii. steel disc inspection iii. clutch piston removal and inspection 1. return spring inspection 2. clutch piston inspection d. Hubs, drums, and shells e. Governors f. One-way clutches g. Planetary gearsets h. Pumps i. gear and rotor pumps 1. end clearance 2. side clearance 3. tip clearance ii. vane pumps i. Shafts j. Thrust washers, thrust bearings, and bushings i. thrust washers ii. thrust bearings iii. bushings k. Transmission cases l. Valve bodies 96. Gaskets a. Surface preparation b. Gasket installation 97. Seals a. Lip seals i. shaft seal removal ii. shaft seal installation AUTO-2300: Automatic Transmissions 13

14 AUTO-2300: Automatic Transmissions iii. piston seal removal iv. piston seal installation b. O-ring and square cut seals i. o-ring replacement ii. square cut seal replacement c. Sealing rings i. open-end ring replacement ii. butt-end ring replacement iii. locking-end ring replacement iv. solid ring replacement 98. Bushings a. Bushing removal b. Installing bushings 99. Repairing damaged threads a. Using taps and dies i. identifying threads ii. selecting the correct tap iii. using a tap to chase threads iv. using a die to chase threads b. Thread restorers and thread cutting files 100. Internal thread replacement a. Drilling oversize b. Tapping new threads c. Thread inserts d. Thread repair with epoxies 101. Case porosity repair a. Casting repair with epoxies 102. An organized approach to transmission assembly 103. Case build-up a. Final inspection and cleaning b. Installing servos and accumulators c. Installing clutches 104. Adjusting clutch pack clearance a. Snap ring b. Pressure or retaining plate c. Steel disc d. Washer e. Snap ring, pressure plate, and steel disc selection 105. Pump build-up a. Bushing and seal installation b. Gear and rotor pump assembly c. Vane pump assembly 106. Clutch and planetary build-up a. Output shaft and direct clutch b. Forward planetary and gear support c. Forward clutch assembly d. Reverse clutch assembly 107. Valve body build-up a. Lower housing b. Transfer plate c. Upper housing d. Final assembly 108. Transmission reassembly Resources Duffy, James.Modern Automotive Technology.9th ed. Tinley Park, IL.: Goodheart-Willcox Company, Inc., 2017. Erjavec, Jack.Automative Technology: A Systems Approach.6th ed. Boston, MA: Cengage Learning, 2015.

AUTO-2300: Automatic Transmissions 15 Halderman, James D.Automotive Technology: Principles, Diagnosis, and Service.5th ed. New Jersey: Pearson, 2015. Johanson, Chris and James E. Duffy.Automatic Transmission and Transaxles.4th Ed. New Jersey: Goodheart-Wilson, 2015. Halderman, James D. and Tom Birch.Automatic Transmissions and Transaxles.6th ed. New York, NY: Pearson, 2014. Delmar Cengage Learning.ASE Test Preparation Series: Automatic Transmission and Transaxle.5th edition. Clifton Park, NY: Delmar Cengage Learning, 2012. Erjavec, Jack.Today's Technican: Automatic Transmissions and Transaxles.6th ed. New York: Delmar Publishers, 2015. Resources Other 1. Chiaravalli Group SPA: Automatic Transmission Basics PDF pges 1-34,http://www.chiaravalli.com/images_chiaravallit/ AT21.pdfToyota Training. 2. How Stuff Works/Auto. How Automatic Transmissions Work. http://auto.howstuffw3orks.com/automatic-transmission4.htm. Karim Nice. "How Automatic Transmissions Work." November 2000. 3. Back to CarParts.com. Classroom on the Web. A Short Course on Automatic Transmissions. http://www.carparts.com/ transmission.htm. Ofria, Charles. Copyright 2000-2016. 4. Transmission Repair Guy: Helping to Solve Your Transmission Problems. http://www.transmissionrepairguy.com/how-does-atransmission-work/copyright 2016. Transmission Repair Guy. All Rights Reserved. 5. Transmission Digest: The Automotive Powertrain Industry Journal. http://www.transmissiondigest.com/members1/online/ tdmembers.php. Copyright 2016. MD Publications, Inc. All rights reserved. 6. AW North Caroline, Inc. Drivetrain Products. Tell me about it! How does the AT work? : Automatic Transmission. http://www.awnc.com/products/drivetrain/structure/index.html. 7. Uploaded by Learn Engineering. Automatic transmission, How it Works? - You Tube. https://www.youtube.com/watch? v=u_y1s8cohmc. Jan 9, 2016. Top of page Key: 770