Machines for welding automatisation Renting machines for every case.

Machines for welding automatisation Renting machines for every case. ARTwelding GmbH In der Aue 14 34613 Schwalmstadt Tel: +49 6691 927 3338 Fax: +49 6691 927 3339 Mail: info@artwelding.de -Germany-

1 Index Overview Welding Manipulators 2 Our Company 3 Welding Positionesr 4 Roller Beds 5 Self Algning Roller Beds 6 Column & Booms 7 Welding Tractors 8 Power Sources 9 Options

Our Company 2 RENT OR INVEST? YOUR DECISION!!! ARTwelding GmbH is a family owned company with many years experience in welding technology, with welding manipulators and automation. From our headquarter in Germany and distribution partners all over Europe, we offer our customers and trading partners best support and reliable service. In addition to various machines and tools for steel, container and pipeline construction is ARTwelding focused on the rental and sale of welding automation. This includes column & booms, roller beds, welding positioners, welding tractors and power sources. These systems are available in a wide standard range, but also special systems can be manufactured according to customer requirements. It is our aspiration to provide our customers good quality products at fair prices. The robust design of our systems results in a high stability and long life. With a very wide and unique range of products at the same time ARTwelding not only offers individual solutions, but also complete automation projects. In this case, the available expertise has been found in electrical engineering, metallurgy and welding technology again and again as crucial know-how. Our Offer: 3 YEARS GUARANTEE OUR STRENGTHS YOUR ADVANTAGES Robust construction and heavy-weight equipment thanks to higher material thickness Ease-of-use and cost-efficient maintenance through the usage of European standard components; An excellent Price-Performance Ratio; Controller cabinets can be used universally between products and are compatible with controllers of most other manufacturers; A complete program which we can also offer in combination with Automation Projects; The durability and long life cycle are given thanks to the usage of strong planetary gearing; The Column & Boom Welding Centers are also suited for cladding applications and are compatible with controllers of most other manufacturers; Roller beds made in accordance with customer requirement: - Position and direction of the motors - Controlling through external sources of nearly all brands - 220V or V (Change can also be made later-on) - Rotation speed (at manufacturing, installation or later-on through available software) - Cable length for the remote control - Synchronization of more drivers is feasible - Material of wheels (Full-Steel, Steel/Rubber, Steel/PU) - Adjustment through screw-in or spindle positioning (KT-Type) - Special units for thin-walled and aluminium vessels

3 Welding Positioners Welding Positioners Conceived for most severe circumstances and every-day usage on the shop floor, the HB-Series welding positioners excel through their robust construction and high reliability. Thanks to the compatibility with control systems of other manufacturers and equipped with several linkage interfaces in the controller box, our HB-positioners will easily integrate in your working environment. Available for load capacities from 0kg to 0T, our program offers a solution for nearly all requirements. Variants, such as hydraulic height adjustment, horizontal rotary table, foot switch, remote control and through hole shaft, we gladly offer for your specific needs. CHARACTERISTICS AND ADVANTAGES Work table surface of finished casting, offering high resistance to welding spatters Usage of higher material thickness leads to robust construction With the resulting equipment weight, flexibility is given since they don t need to be fixed to the floor T-shaped channels are available to facilitate the installation of various fixing and clamping units Stepless speed adjustment of work table rotation to fit your requirements Constant speed reversal within 120, with large turning torque to cope with highly demanding circumstances Self-locking and reliable positioning for increased safety on the shop floor Large work table surface for higher reliability. Option: Wireless Remote STANDARD PROGRAM EXTRACT HB-3 HB-5 HB- HB-20 HB-30 HB-50 HB-0 HB-150 Load capacity (T) 0.3 0.5 1 2 3 5 15 CG distance (mm) 0 250 300 300 300 600 Eccentricity (mm) 150 250 300 300 300 250 250 200 Revolving speed (r/min) 0.15-1.5 0.09-0.9 0.08-0.8 0.08-0.8 0.07-0.7 0.05-0.5 0.05-0.5 0.005-0.5 Reversal speed (r/min) manuell 0.37 0.45 0.33 0.39 0.33 0.23 0.2 Gradient ( ) forward 0 0 0 0 0 0 0 0 Gradient ( ) backward 20 20 20 20 20 20 20 Working table Dia. (mm) 600 800 1200 1200 1 1600 1800 3000 Workpiece ø max 90 (mm) 700 10 1500 1800 2000 2200 2900 0 Voltage (V) Dimensions l x w x h (mm) 18x688 x790 1175x896 x836 1702x1383 x1150 1844x1434 x13 2047x1706 x1452 2156x1873 x1534 2684x20 x1977 3500x2640 x2140 Technical data are only for reference. Final technical data are provided by drawings. ARTwelding always has the right to modify these data at all times. Special Welding Positioners Horizontal Positioner High Adjustable Positioner With Through Hole

Roller Beds 4 Roller Beds with Bolt or Spindle Adjustment The Roller Beds of KT / JT - series are available for loads of 1t to 2000t. Even with these rotators you benefit from our typical robust construction. We supply standard equipment with hole pattern adjustment or manual adjustment of spindle. The options we offer our roller beds JT also with electric spindle adjustment and both types with manual or electric undercarriage. CHARACTERISTICS AND ADVANTAGES Pre-defined roller positions to adjust to various work piece diameters; Available with manual or electrical spindle adjustment; Robust construction thanks to usage of high material thicknesses; The standard equipped steel and rubber rollers with high bearing strong driving capacity; ; Stepless speed adjustment with a wide speed range; High precision and a large start-up moment for increased safety; Linkage interfaces are available in the control box; Compatible with control systems of other manufacturers; Also available with extra-large rollers for thin-walled work pieces; Also available with Anti-Drift as off 0T: effectively avoids the drifting of the work piece through a hydraulic adjustment of the roller. KT-3 KT-5 KT- KT-20 Load capacity (T) 3 5 20 Linear speed (mm/min) 0-00 0-00 0-00 0-00 Power (kw) 2*0.18 2*0.25 2*0.37 2*0.37 Workpiece Dia. (mm) 200-2200 200-3000 300-3 -4600 Drive dimension l x w x h (mm) 1x372x420 1650x390x455 2000x484x530 2500x5x550 Idle frame dimension l x w x h (mm) 1x256x420 1650x290x455 2000x370x530 2500x370x550 Voltage (V) 300 450 700 870 KT-30 30 0-00 2*0.55-5200 2800x590x685 2800x430x685 1450 KT-40 40 0-00 2*0.75-5200 2800x620x705 2800x450x705 1700 KT-50 KT-60 KT-80 KT-0 KT-150 KT-200 Load capacity (T) 50 60 80 0 150 200 Linear speed (mm/min) 0-00 0-00 0-00 0-00 0-00 0-00 Power (kw) 2*1.1 2*1.5 2*1.5 2*2.2 2*2.2 2*2.4 Workpiece Dia. (mm) 500-5200 500-5200 600-6200 600-6200 600-6200 600-6200 Drive dimension l x w x h (mm) 3000x665x778 3300x705x855 3700x862x970 4120x868x990 3600x918x 4170x23x1160 Idle frame dimension l x w x h (mm) 3000x470x778 3300x5x855 3700x650x970 4120x650x990 3600x662x 4170x742x1160 Voltage (V) 20 3 4200 4800 5 6200 Specifications shown are sample data. The final technical data are available in the respective design specification. ARTwelding GmbH reserves the right to modify them or adapt any time. Extra small and large rollers for positioning of components with connection pieces. Our engineers develop for your needs your rotator.

5 Self-aligning Roller Beds Self-aligning Roller Beds The rotators ZT series facilitate the work by the roller position automatically adapts to the workpiece diameter. This series is particularly suitable for workpieces made of thin material with increased unbalance or for automated processes. Available for loads of up to 5t 1200t there are few tasks that can not be solved. CHARACTERISTICS AND ADVANTAGES The rollers tilt angle is automatically adjusted as per the work piece diameter, no need for manual adjustments; Extreme stability thanks to 4-wheel drive; Gear drive of the rollers in stead of chain: robust, reduced play and increased reliability; Robust construction and high weight thanks to usage of high material thickness; The standard equipped steel and rub- ber rollers with high bearing strong driving capacity; Stepless speed adjustment with a wide speed range; High precision and a large start-up moment for increased safety; Linkage interfaces are available in the controller box; Compatible with control systems of other manufacturers; The usage of strong planetary gearings guarantee a longer life since the motors are hardly challenged. ZT-5 Load capacity (T) 5 Linear speed (mm/min) 0-00 Power (kw) 2*0.18 Workpiece Dia. (mm) 250-3000 Drive dimension l x w x h (mm) 1350x471x717 Idle frame dimension l x w x h (mm) 1350x315x717 Voltage (V) 650 ZT- 0-00 2*0.25 300-3500 ZT-20 20 0-00 2*0.37-0 ZT-30 30 0-00 2*0.37-0 ZT-40 40 0-00 2*0.55 600-4500 ZT-50 50 0-00 2*0.75 600-4500 1580x558x831 1670x740x854 1800x749x932 2124x60x46 2124x60x1173 1580x380x831 1670xx854 1800x4x932 50 1200 1500 2124x580x46 2124x590x1173 2500 2500 ZT-60 ZT-80 ZT-0 ZT-150 ZT-200 ZT-300 Load capacity (T) 60 80 0 150 200 300 Linear speed (mm/min) 0-00 0-00 0-00 0-00 0-00 0-00 Power (kw) 2*0.75 2*1.1 2*1.1 2*1.5 2*2.2 2*5.5 Workpiece Dia. (mm) 900-5200 950-5800 00-6500 1800-8000 2000-9000 2000-9000 Drive dimension l x w x h (mm) 2x62x1173 2612x1128x1225 2922x1160x1292 3243x1262x1434 3560x1x1592 3951x1554x1747 Idle frame dimension l x w x h (mm) 2x590x1173 2612x700x1225 2922x747x1292 3243x732x1434 3560x812x1592 3951x901x1747 Voltage (V) 3000 0 4900 5 60 6800 Specifications shown are sample data. The final technical data are available in the respective design specification. ARTwelding GmbH reserves the right to modify them or adapt any time. Here's an example of a hydraulic anti-drift device to prevent the move of components.

Column and Booms 6 Column and Boom The Column & Boom welding center deals with a variety of tasks, as they are very flexible to use. So you can opt for a fixed positioning or for an undercarriage. With the optional rotation of the mast can be more than one working done. Standard available with up to 15 meters effective elevation and up to 15 meters effective expension. We would also like to go out on here to meet your demanding tasks. With our Column & Booms you can weld longitudinal seams with the arm or with an electric undercarriage, and circumferential welds with a rotating device. The sturdy construction makes is a big adventage for vibration sensitive welding processes. CHARACTERISTICS AND ADVANTAGES High strength and excellent stability; Boom elevation with constant speed; Stable and uniform elevation; The system is fitted with an anti-drop unit; Boom expansion and column rotation and trolley with stepless speed adjustment; Output with constant torque, stable speed and rapid start or stop; Speed values can be displayed and preset. Column rotation can be manual or automatic; The rotation support can be pneumatically locked. Therefore, it is safe and reliable; Operation controller and welding process controller are convenient and flexible in operation; Linkage interfaces are available in the controller box; Compatible with control systems of other manufacturers; Maximum load capacity front of boom: 120, 200, 500 or 800 kg. NOTE Options: Operator platform or -seat Rotation (manual / electric) SAW equipment Flux recovery system Seam tracking system Oscillation System Cross Support Camera and Monitor Laser light spot control panel Wireless remote control Effective horizontal expansion (m) Effective vertical elevation (m) Boom elevating speed (m/min) Boom expansion speed (m/min) Electrical rotation speed (rpm) Rotation angle Electrical trolley travel speed (m/min) Manned operation platform area (mm² [option] 1-15 1-15 0.68 0.15-2.5 0.07-0.75 ± 180 0.25-2.5 800x600

7 Welding Tractors ART Welding Tractor Built for tough use in the workshop, our welding tractors draw a robust design and high level of reliability. available in different variants for the handling of challenging tasks, may our Welding Tractors with UP, MIG / MAG, TIG or plasma technology be equipped. Technische Daten TECHNICAL DATA A1 Wire diameter (mm) 2-3 Welding speed range (cm/min) 25-190 Wire feeding speed (cm/min) 60-580 Head moving range(mm) 0x0 Head rotating angle 360 Head tilting angle 45 Flux hoppercapacity (L) 25 Wire reel capacity (kg) 50 A2 3-5 25-190 20-170 0x0 360 45 25 A4 3-5 25-190 20-170 0x0 360 45 2 A6 3-6 25-2 20-170 0x0 360 45 50 50 38 80 KZ-1 Welding Process Controller Control circuit with programmable controller, with various unique functions, digital welding parameters display, with a wide speed-adjusting range for wire feeding. Constant speed wire feeding and variable speed wire feeding can be selected, applicable to a wide process scope. Welding speed Wire feed speed Welding process CV, CC, CW Our Tractors are ready for renting including welding equipment and flux recovery.

Welding power sources Welding power sources Designed for continuous use with our Column & Booms and Welding Tractors impress these power sources by an extremely high resistance and reliability. These are available from 00-2000A and therefore can be used for various applications. There is hardly a task that can not cope with our current sources. We also offer welding equipment from different manufacturers. CHARACTERISTICS AND ADVANTAGES Compensating circuit for voltage pulsation The main circuit adopts thyristor 6 is employed, which can efficiently phase half-wave control technology; Stable performance and high reliability; compensate the voltage pulsation of the electric network and is Unique control circuit design is adop ted with various output features, suitable well adapted to the power supply network; Main ACC contactor has no current for SAW, MIG/MAG, Flux-cored switch design; wire, Carbon arc air gouging and ESW; 0% Duty cycle with slight impact to the electric network; The structure is robust, durable and well protected. ZD5-00 ZD5-1250 ZD5-1600 Input voltage 3 Phasen, V, 50Hz Duty Cycle 0% Rated welding current (A) 00 1250 1600 Rated welding volt (V) 44 44 44 Open circuit volt 72 72 65 Current range (A) 200-00 250-1250 320-1600 Voltage range CV (V) 24-44 26,5-44 30-44 Voltage range CC (V) 28-44 30-44 32,8-44 Rated input capacity (KVA) 74 93 5 Rated input current (A) 112 140 160 Dimension (mm) 1150x6x935 1150x6x935 975x570x1360 431 431 632 Our systems we offer with the welding technology from different manufacturers. 8

9 Additional Equipment Oscillating System Seam Tracking System for MIG/MAG, TIG and SAW With an oscillating range of 60mm, the dwell moments (L/R/C) can bepreset in different programs to adapt to your applications. As a closed system, it is suitable for all stand-alone operations. It can also be coupled to controllers of other manufacturers. The ideal solution for the extension of your automated processes. The mechanical direct pole contacts the work piece to collect the change signal on the X- and Y-axes. Through controller process, calculation and switch, the welding torch will follow accurately. As a closed system, it is suitable for all standalone operations. It can also be coupled to controllers of other manufacturers. Foot pedal Saw Head A29-1 Multi Head A29-M For HB Positioners, KT and ZT Roller Beds Flux recovery system Chuck Cladding head Flux feeding & recovery systems ARTwelding offers a vast range of flux recovery systems highly increasing your efficiency. These can be fitted to our SAW Tractors and Column&Boom welding centres. We also adapt these to your existing equipment in order to update your machinery and increase production efficiency. Available with feeding units from 50kg up to 800kg capacity. Standard systems Flux recovery only: mostly used on SAW tractors for their ease-of-use Flux feeding only: standard equipment for your C&B welding centre Automatic feeding and recovery: the welder only needs to manage the equipment, release the recovered flux and/or refill Upgrade with following options Heating: heat your flux within one closed system providing perfect conditions Full-digital controller: a useful addition to the automatic feeding and recovery. The welder only needs to manage the equipment and refill the flux Low-level sensors: get a light or acoustic signal or both when the flux level in the feeder unit gets low Pneumatic flux-hopper: can be programmed and/or operated through remote control.

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