ABOUT US Established in 2001 (part of hungarian Jász-Plasztik group) Family owned company Entry into automotive segment in 2007 ISO 9001, ISO 14001, IATF 16949
JASPLASTIK GROUP NITRA production: 9.000m2 warehouse: 16.400 m2 GALANTA production: 30.000m2 warehouse: 45.000m2 JASZBERENY production: 200.000m2 warehouse: 120.000m2 http://www.jp.hu/ MADARAS production: 12.500m2 warehouse: 12.500m2
GALANTA, SVK PRODUCTION Area: 160.000 m2 61 injection moulding machines 18 expanded polystyrene machines 750 employees NITRA, SVK Area: 100.000 m2 33 injection moulding machines 8 expanded polystyrene machines 250 employees
PLASTIC INJECTION MOULDING GALANTA 2 production halls Range: 50t 2700t 10 silo towers Automotive, Electronics and Industry Machine range QTY of machines < 200t 6 200t - 300t 5 300t - 500t 10 500t - 900t 13 900t - 1500t 16 1500t - 2300t 10 2300t - 2700t 1 TOTAL 61 Materials PP, ABS, PC, PC/ABS, PMMA, ASA, PBT Black, Colors, Transparent, High Gloss NITRA 1 production hall Range: 80t 1750t 6 silo towers Automotive, Electronics Machine range QTY of machines < 200t 6 200t - 300t 8 300t - 500t 10 500t - 900t 3 900t - 1500t 4 1500t - 2300t 2 2300t - 2700t 0 TOTAL 33
EXPANDED POLYSTYRENE GALANTA 1 production hall Range: 1395-1485 x 650-1285 12 silo towers Electronics and Industry NITRA 1 production hall Range: 1395-1485 x 650-1285 6 silo towers Electronics and Industry Machine range QTY of machines Erlenbach 1485/1285 9 Erlenbach 1395/870 7 Erlenbach 1400/650 2 TOTAL 18 Machine range QTY of machines Erlenbach 1485/1285 4 Erlenbach 1395/870 2 Erlenbach 1400/650 2 TOTAL 8
ASSEMBLY On-machine and off-machine assembly operations Semi automated assembly stations Poka yoke controlled (camera, sensor etc.) Welding (mirror, ultrasonic) Pneumatic screwdriving Foil pressing Tampo-printing Automotive & Electronics
PAINTING & TAMPO PRINTING PVD COATING 1 production hall Leybold Optics Compact Met Automotive PAINTING & TAMPOPRINT Venjakov flatbed spray painting line Waterbased & diluent based painting capabilities Robot painting line 20 tampo-printing machines
TOOLSHOP GALANTA NITRA EQUIPMENT CNC Wire cutting EDM Laser welding Lathe Milling Laser engraving Spotting press EQUIPMENT Laser welding Water cleaning of moulds Grinder External 64 zone heater with control Mould rotation machine up to 40 tons Polishing Laser engraving Spotting press Tool maintenance Small tool modifications Small controlling jigs production
PROJECT MANAGEMENT Experienced team of project managers handle projects starting from customer s requirements based in parts drawing, to final part released to mass production 3D measurement dept. (analysis, tolerances, production quality release..) Tool design dept. (simulation, mold-flow, modification, repairs..) Robot hands, measuring gauges and automation design Communication with our tool suppliers and their coordination in order to fulfill time-plan milestones and part characteristics requirements of customer
MANAGEMENT OF MOULDS Partners: China (with toolshops in EU) Europe (Slovakia, Portugal, Austria, Germany) Faurecia (Audi, Daimler projects) SMP (Audi, BMW, Daimler projects), Harman (BMW project with complete automation) Lear (Jaguar Land Rover projects) ZKW (Volvo projects) Different tool sizes suitable for range of 80 ton 1500 ton machines Interior and Exterior parts
QUALITY MANAGEMENT GALANTA Zeiss Accura & Zeiss Contura 3D measuring machine E-Factory (Injection Parameters Monitoring System) VDA 6.3 & QS 9000 based quality management system
CUSTOMERS - ELECTRONICS
ELECTRONICS REFERENCE PARTS
CUSTOMERS - AUTOMOTIVE
AUTOMOTIVE REFERENCE PARTS HVAC Seating Light IP & CC Bumper Door module
FINANCIAL DATA JASPLASTIK-SK (mil. EUR) 140 120 100 80 60 40 20 0 2012 2013 2014 2015 2016 Automotive Electronics Total 500 JP Group (mil EUR) 3500 Own employees 400 3000 300 200 2500 2000 1500 100 0 2012 2013 2014 2015 2016 1000 500 0 2012 2013 2014 2015 2016 2017 Automotive Electronics Jaszplasztik Total Jasplastik (SK) Jaszplasztik (HU) Total
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