PREPARATION Part #: PT398-42110 Conflicts: Do not install into Vehicles manufactured from November 2012 and Onwards. Kit Contents RES ECU Gateway ECU RES ECU Bracket Gateway ECU Bracket Remote Label Key Tag Owner s Guide x1 x1 x1 x1 x2 x2 x1 RES Harness Hood switch Harness Wire Tie Medium Foam Tape Large Foam Tape Window Label Engine Room Label x1 x1 x30 x1 x2 x2 x1 Butyl Tape Harness Clamp Splicing Connector Hood Switch M6 Screw Replacement Clip x2 x4 x2 x1 x2 x1 Additional Items (may be required) Item# Description Recommended Sequence of Application Item# Description 1 TVIP V4 Remote Engine Starter 2 TVIP V5 RS3200 PLUS Recommended Tools Personal & Vehicle Protection Description Safety Glasses Safety Gloves (Optional) Vehicle Protection Blankets, Parts Boxes Special Tools Cable Wire Routing Tool Techstream Use latest version on TIS (Do not use Techstream Lite) Installation Tools Screwdriver #2 Phillips, Flat Blade Jeweler s Nylon Panel Removal Tool e.g. Panel Pry Tool #1 Toyota SST# 00002-06001-01 Side Cutters Torque Wrench 36 in lbf (4.07 N m) Utility Knife Tape Clear, Electrical Socket 10mm, extension Pliers Pliers Special Chemicals Cleaner VDC Approved Cleaner Glass Cleaner Household Glass Cleaner Page 1 of 35
PREPARATION Table of Contents I. Preparation... 1 5 1. Table of Contents...2 2. Vehicle Confirmation...3 3. Wire Routing Overview... 4 5 II. Procedure... 6 32 1. Hood Switch Installation...6 2. Vehicle Disassembly...9 3. V4 Wire Harness Installation (Driver s Side)... 11 4. V4 Wire Harness Installation (Driver s Side Junction Box Area)...13 5. V4 Wire Harness Installation (Driver s Side to Passenger s Side)...16 6. Hood Switch Harness Routing...17 7. RES ECU and Gateway ECU Preparation/Installation...20 8. V4 Harness Installation (Continued)...23 9. Registration Preparation...25 10. Registration...25 11. Tags and Labels...31 12. Complete the Installation...32 III. Checklist... 33 35 1. Accessory Function Checks...33 2. Vehicle Appearance Check...33 3. Vehicle Function Checks...34 Legend Do not proceed until process has been completed. Follow steps carefully to avoid damaging the Vehicle or Accessory Use caution to avoid injury. Used in Figures to call attention to specific tools recommended for the process. Highlights a change in installation with respect to previous issue. Indicates that torque is related to safety. Video available; click to play. Accessory Installation Practice (read before installation) Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this accessory should follow approved guidelines to ensure a quality installation. These guidelines can be found in the Accessory Installation Practices document. This document covers such items as: Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.) Safety (eye protection, checking torque procedure, etc.) Vehicle Disassembly/Reassembly (panel removal, part storage, etc.) Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.) Please see your Toyota dealer for a copy of this document. Page 2 of 35
PREPARATION Confirm the following: Open the Driver s door and locate the Vehicle s Certification Label. [1] Confirm the Manufactured Date (MM/YY) on the Certification Label. [2] Manufactured Date (MM/YY): Before 11/12 [2] Manufactured Date (MM/YY): 11/12 and onwards Proceed with Installation of this kit. DO NOT INSTALL THIS KIT Page 3 of 35
Page 4 of 35 RAV4 with Smart Wire Harness Outline (Passenger s Compartment)* C D G K T S A B R *Color of Harness on Overview corresponds with Colored Tape near Connectors on Harness. b2 b1 H W J M N U V E e TVIP Vehicle Description A 8P WHITE B 8P WHITE b1 WIRE TERMINAL (Green/Red Wire) b2 WIRE TERMINAL (White/Black Wire) C IS 18P WHITE D IS 18P WHITE E 20P WHITE (for RES ECU) e 8P WHITE (for RES ECU) G E17 RED/WHITE WIRE H 2P WHITE (for Hood Switch) J E59 3P WHITE K AE6 RED WIRE M 1P WHITE (for Registration) N 1P WHITE (for Registration) R RELAY S FUSE T White Tape Marker U Gateway ECU V RES ECU W 5P WHITE (for Gateway ECU) PREPARATION
Page 5 of 35 RAV4 with SMART Wire Harness Outline (Engine Compartment)* b1 b2 A *Color of Harness on Overview corresponds with Colored Tape near Connectors on Harness. X TVIP Vehicle Description A 2P BLACK b1 WIRE TERMINAL (Green/Red Wire) b2 WIRE TERMINAL (White/Black Wire) X HOOD SWITCH PREPARATION
1. Hood Switch Installation. a. Place the Vehicle in Park with the Parking Brake set. b. Disconnect the Negative Battery Terminal. Protect the Fender. Note the Battery Cable Position as it will be re-installed in the same position. CAUTION: Do not touch the Positive Terminal. Make sure to not bend the Hood Switch Lever. If the Hood Switch is broken RES will not function. Make sure the Hood Switch Lever is positioned properly. If the Hood Switch is Broken RES will not function. c. Connect the V4 Hood Switch to the Vehicle s Hood Latch. CAUTION: Make sure the Hood Switch Lever is under the Latch Lever. d. Connect the Hood Switch Harness to the Hood Switch. Page 6 of 35
Side Cutters Fig. 1-4 e) Route and Secure the Hood Switch Harness as shown. (5 Wire Ties and 2 Harness Clamps) CAUTION: Do not Wire Tie the washer fluid hose. NOTE: Clean the mounting surface with VDC approved Cleaner and Cleaning Method. Page 7 of 35
Disassembly Overview 1 Glovebox Under Cover 2 PS Step Cover 3 PS Cowl Cover 5 4 Glovebox 5 DS Lower Dash Cover 6 DRIVER S SIDE PASSENGER S SIDE 6 DS Lower Dash Brace 4 1 3 2 Disconnect all Corresponding Connectors Page 8 of 35
2. Vehicle Disassembly. a. Remove the Passenger s Step Cover. b. Remove the Passenger s Cowl Cover. Remove 1 Nut. c. Remove the Glove Box Under Cover. Page 9 of 35
d. Dislodge the Glove Box. Disconnect the Dampener. e. Remove the Glove Box. f. Remove the Driver s Side Lower Dash Cover. Remove 2 Screws. Page 10 of 35
g. Remove the Lower Dash Brace. Remove 2 Bolts 3. V4 Harness Installation. (Driver s Side) a. Connect the 2 V4 8P Connectors together. Page 11 of 35
Side Cutters Fig. 3-2 b. Route the V4 Harness from the Driver s Side to the Passengers Side. c. Route the two 18P Connectors back towards the backside of the Junction Box. Towards Backside of Drivers J/B White Tape d. Secure the V4 Harness s White Tape Marker to the Vehicle Harness near the Vehicle Harness Clamp with 1 Wire Tie. e. Secure the 2 connected V4 8P Connectors to the Vehicle Harness with 1 Wire Tie. f. Secure the V4 Fuse Box to the Vehicle Harness with 1 Wire Tie. g. Secure the TVIP Harness to the Vehicle Harness with 1 Wire Tie. Page 12 of 35
Side Cutters Fig. 4-1 4. V4 Harness Installation. (Driver s Side Junction Box Area) V4 ONLY a. Disconnect the Vehicle s 18P Connector from the backside of the Junction Box. b. Connect the V4 18P Connectors in between the Junction box and the Vehicle s 18P Connector. c. Secure the 18P Connectors and the V4 Harness to the Vehicle Harness with 1 Wire Tie. V4/V5 ADD-ON ONLY d. Cut the Wire Tie securing the V5 18P Connectors. e. Disconnect the Vehicle s 18P Connector from the V5 18P Connector. f. Connect the V4 18P Connectors in between the V5 Harness and the Vehicle s 18P Connector. g. Bundle up both sets of connectors and secure them and the V4/V5 Harnesses to the Vehicle Harness with 1 Wire Tie. Page 13 of 35
Fig. 4-4 h. Route the Red and Red/White Wires upward along the Vehicle Harness. i. Attach the Red V4 Wire to the indicated Red Wire on the Vehicle s 10P Connector with 1 Splicing Connector. Fig. 4-6 j. Disconnect the Vehicle s 19P Connector from the backside of the Junction Box. Page 14 of 35
k. Un-tape the V4 Red-White Wire. l. Attach it to the Red Wire on the Vehicle s 19P Connector with 1 Splicing Connector. m. Reinstall the Vehicle Connector n. Secure the V4 Red-White Wire to the Vehicle Harness with 1 Wire Tie. o. Secure the V4 Red Wire to the Vehicle Harness with 1 Wire Tie. Page 15 of 35
Side Cutters Fig. 5-1 5. V4 Harness Installation. (Driver s Side to Passenger s Side) a. Secure the V4 Harness to the Vehicle Brace with 1 Wire Tie. b. Secure the V4 Harness to the Vehicle Brace with 2 Wire Ties. Page 16 of 35
c. Disconnect the Vehicle s Blue Connector. d. Route the V4 Harness over the Vehicle Brace. e. Secure the V4 Harness to the Vehicle Harness with 2 Wire Ties. f. Re-connect the Vehicle s Blue Connector from Step c. 6. Hood Switch Harness Routing. CAUTION: DO NOT CUT ANY VEHICLE WIRES OR THE FLUID HOSE. a. Reach behind the strut and cut the Large Nipple on the Grommet. Page 17 of 35
b. Route the Wire Routing Tool as shown. c. Insert the Wire Routing tool through the new opening in the grommet. d. Secure the Pin Terminals from the Hood Switch Harness to the Wire Routing Tool with Electrical Tape. CAUTION: Be sure not to damage the Pin Terminals. e. Pull the Wire Routing Tool and the Hood Switch Harness through the Grommet. f. Remove the tape securing the Hood Switch Harness to the Wire Routing Tool. CAUTION: Be sure not to damage the Pin Terminals. Page 18 of 35
g. Using 1/2 Piece of Butyl Tape, fill the opening of the Grommet. h. Disconnect the Empty 2P Connector from the V4 Harness. i. Lift up the Terminal Retainer Clip. Do not Remove the Clip. j. Insert the Terminal on the WHITE/BLACK Wire of the Hood Switch Harness into the Connector. k. Insert the Terminal on the GREEN/RED Wire of the Hood Switch Harness into the Connector. VERIFY: Pins Terminals are properly inserted and do not come out. Close the Terminal Retainer Clip. Page 19 of 35
l. Re-connect the V4 2P Connectors. m. Wrap the Connectors in 1/2 Piece of Medium Foam Tape. n. Bundle up the excess Hood Switch Harness and secure it with the 2P Connectors to the Vehicle Harness with 1 Wire Tie. 7. RES and Gateway ECU s Preparation / Installation. VERIFY: How Relay is secured to the vehicle. If secured by a bracket, stop RES installation as it is not compatible with this vehicle. If secured by a Clip, continue steps below. a. Remove the Vehicle Relay. b. Disconnect the Vehicle Connector from the Relay. Page 20 of 35
c. Remove the Vehicle Clip from the Vehicle s Relay. d. Install the Clip provided in the TVIP V4 Kit to the Relay. e. Attach the Gateway ECU Bracket to the Gateway ECU. f. Apply 3/4 Piece of Large Foam Tape to the Gateway ECU. g. Connect the V4 5P Connector to the Gateway ECU. Page 21 of 35
h. Install the Gateway ECU with 1 Bolt. i. Re-connect the Vehicle s Relay to the Vehicle Harness. j. Attach the Vehicle Relay to the hole on the Gateway ECU Mounting Bracket. k. Attach the RES ECU Mounting Bracket to the RES ECU. l. Attach 1 Piece of Large Foam to the back of the RES ECU. m. Attach 1 Piece of Large Foam to the top of the ECU as shown. n. Apply one Piece of Butyl Tape as shown. NOTE: Do not remove the Protective Backing from both sides of the Butyl Tape. Page 22 of 35
o. Plug the V4 20P and 8P Connectors into the RES ECU. p. Remove the Protective Backing from the Butyl Tape. q. Install the RES ECU to the Vehicle using 1 Bolt. CAUTION: Make sure that the Guide Pin seats properly. 8. V4 Harness Installation. (Continued) a. Locate and remove the Tape securing the Vehicle s 3P White Pre-Connector to the Vehicle Harness. b. Connect the V4 3P White Connector to the Vehicle s 3P White Pre-Connector. Page 23 of 35
c. Secure the 3P Connectors and the V4 Harness to the Vehicle Harness with 1 Wire Tie. d. Route the V4 Harness downward securing it to the Vehicle Harness with 1 Wire Tie. e. Secure the Male 1P White Connector the Vehicle Harness with 1 Wire Tie. CAUTION: Do not secure the Female 1P Connector or the Bundled Wire. Page 24 of 35
9. Registration Preparation. a. Partially reassemble the Vehicle except for the PS Cowl and Step covers. Verify: That all Connectors are plugged in. Verify: That panels fit together properly, with no uneven gaps. r. Verify that the Short Pin is Installed. If not Install now. 10. Registration a. Open the Hood. b. Temporarily reconnect the Negative Battery Cable. CAUTION: Do not touch the Positive Terminal. Page 25 of 35
Fig. 10-2 c. Locate the 1P RES Diagnostic Connectors in the Passenger s Side Cowl Area and connect them. NOTE: Once connected you will have 10 minutes to complete this section, steps d y. Fig. 10-3 d. Close all doors. e. Place the Vehicle in Park (P) or Neutral (N) position. f. With the Smart Key in your possession, cycle the Engine Start Stop Button from OFF to ON 5 times. NOTE: One cycle consists of: OFF Accessory ON. This is equivalent to pressing the Engine Start Stop Button 14 times. LOOK: for the Hazard Lights to Flash once. Fig. 10-4 g. Start the Engine. h. After 10 seconds stop the Engine. LOOK: For the Hazard Lights to flash Once. IF THIS FAILED The Hazard Lights flash Three Times. Disconnect the V4 Harness s 1P RES Diagnostic Connectors. Start again from step c. Page 26 of 35
CAUTION: Techstream Lite will not work for this section, use the Techstream Notebook ONLY. i. Connect the Techstream Notebook to the Vehicle s Diagnostic Port. j. With the Smart Key in your possession, press the Engine Start Stop Button twice to select the Ignition ON position. Fig. 10-6 k. Start the TIS Techstream Application by clicking on the shortcut located on the Desktop. l. Click Connect to Vehicle. Fig. 10-7 m. Confirm that the information displayed on the Vehicle Connection Wizard is correct for the vehicle. If not verify that the Techstream is properly connected. n. Select w/smart Key. o. Click Next>. Page 27 of 35
Fig. 10-8 p. Select Smart Key. q. Click. Fig. 10-9 r. Click on Utility. s. Select ECU Communication ID Registration. t. Click. Fig. 10-10 u. Click Next>. Page 28 of 35
Fig. 10-11 v. Select Remote Engine Starter. w. Click Next>. Fig. 10-12 CONFIRM: That the ECU Communication ID was completed successfully. x. Click Exit. IF THIS FAILED Start again from step m. Fig. 10-13 y. Click Page 29 of 35
Fig. 10-14 z. Exit the vehicle. aa. Close the Hood. ab. Look for the Hazard Lights to flash Twice. IF THIS FAILED The Hazard Lights flash Three Times. Disconnect the V4 Harness s 1P RES Diagnostic Connectors. Start again from step c. ac. After a successful Registration Disconnect the 1P RES Diagnostic Connectors. ad. Using Electrical Tape secure the Female Connector and Harness to the Vehicle Harness. Page 30 of 35
Fig. 11-1 11. Tags and Labels. a. Using VDC approved cleaner and cleaning method, clean the area indicated on the Engine Compartment Cover. b. Attach the Engine Room Warning Label as shown. CAUTION: Do not touch the adhesive surface. Clear Tape Fig. 11-2 c. Using VDC approved cleaner and cleaning method, clean the indicated area on the key. d. Use a piece of Clear Tape to lift the label off its protective backing. CAUTION: Do not touch the adhesive surface. e. Attach the Key Label as shown. f. Attach the Key Tag. REPEAT: steps c f with the other Key. g. Use Household Glass Cleaner to clean the inside of the Front Door Window. h. Use a piece of Clear Tape to lift the Label from the protective backing. CAUTION: Do not touch the adhesive surface. i. Attach the Label as shown. NOTE: Make sure to Align Label according to the Etching or the Other Label. REPEAT: steps g i with the other Front Door Window. Page 31 of 35
Fig. 12-1 12. Complete the Installation. a. Finish reassembling the Vehicle. VERIFY: That panels fit together properly, with no uneven gaps. b. Position the Negative Battery Cable at the original factory position. Tighten the Nut to 36 in lbf (4.07 N m) CAUTION: Do not touch the Positive Terminal. c. Clean up and Remove trash. d. Sealed in its protective bag, place the Owner s Manual in the Glovebox. e. Reset the power windows. Turn the ignition ON. Lower the Windows halfway. Pull up on the Power Window Switches until the windows close. Continue to hold up on the switches for a minimum of 1 Second. f. Reset the Moon Roof. Open the Moon Roof halfway. Push and hold the Moon Roof Switch to close until the Moon Roof closes. Continue to hold the switch for a minimum of 1 Second. g. Reset the tailgate door. Push door lock control switch to the unlock side. Pull up tailgate door handle. Page 32 of 35
CHECKLIST these points MUST be checked to ensure a quality installation. Accessory Function Checks Close the hood, enter the vehicle and close all doors. Place the shift lever in the P (Park) position, set the parking brake and make sure the Vehicle is off. Perform 1 Press the remote control s lock button twice within 2 seconds, then press and hold the lock button for 3 seconds. 2 With the engine running, pull the hood release handle. NOTE: Some Vehicles may require you to exit the Vehicle and pull up on the Hood. 3 Move the shift lever out of P (Park). Attempt to start the Vehicle using the remote. Look For The hazard lights flash after 3 seconds. The engine starts. The hazard lights flash repeatedly for 10 seconds. The engine stops. The hazard lights flash once. The security alarm triggers. (Only if equipped with OE Factory Alarm, not Genuine Accessory alarm, and only if armed) The engine does not start. Vehicle Appearance Check Perform After accessory installation and removal of protective cover(s), perform a visual inspection of the vehicle. Look For Ensure no damage (including scuffs and scratches) was caused during the installation process. (For PPO installations, refer to TMS Accessory Quality Shipping Standard.) Page 33 of 35
CHECKLIST these points MUST be checked to ensure a quality installation. Vehicle Function Checks Function Function Enter the Vehicle Dome/Courtesy Lights Horn Start the Vehicle Starter Gauges Panel/Switch Steering Wheel Column Adjusts Without Interference Hood Release Latch Illumination ABS Light (if equipped) If the warning light remains on, it may indicate a system malfunction. Lamp Failure Sensor If the warning light remains on, it may Track/Skid Control Light (if equipped) If the warning light remains on, it may indicate a system malfunction. indicate a system malfunction. Seat Belt Warning Light If the warning light remains on, it may indicate a system malfunction. Air Bag Warning Light If the warning light remains on, it may indicate a system malfunction. Cruise Control Light (if equipped) Mayday ECU (if equipped) Using a Mirror or Assistant check the following. Trunk/Tailgate/Bed Lights (if equipped) Brake Lights Backup Lights Clearance Sonar (if equipped) Tire Pressure Monitoring System (TPMS) Prior to TPMS activation and Pre-delivery Service (PDS) of the Vehicle the TPMS light will blink when IG is turned on. After TPMS activation and PDS of the Vehicle the TPMS light will illuminate for a few seconds and go off when IG is turned on. Tail Lights Daytime Running Lights (if equipped) Marker Lights Stop the Engine, Place the Vehicle s IG in the ON position. Hazard Lights Turn Signal Lights Head Light High Fog Lights (if equipped) Beams Accessory Controls/Illumination (if equipped) Power Side Mirrors (if equipped) Convenience Memory Settings (if equipped) Page 34 of 35
CHECKLIST these points MUST be checked to ensure a quality installation. Function Front Wiper/Washer Power Function Rear Wiper/Washer (if equipped) Sun/Moon Roof (if equipped) Rollover Side Curtain Air Bag Switch (RSCA) (if equipped) Clock (if equipped) Audio/Video (if equipped) Steering Wheel Audio Control (if equipped) HVAC Front Windshield Defogger (if equipped) Side Mirror Defogger (if equipped) Massage Seats (if equipped) Navigation System (if equipped) USB Connections (if equipped) Rear Window Defogger (if equipped) Accessory Power Socket (if equipped) Heated/Vented Seats (if equipped) Glove box Light (if equipped) Power Locks (if equipped) Power Seats (if equipped) Passenger Air Bag Switch (if equipped) Power Windows (if equipped) Key Sensor Buzzer Page 35 of 35