TORCH SYSTEM PAGE PAC110 /PAC121 /120 PAC140 PAC130 PAC160 PAC105,PAC110, PAC110T MAX20,MAX40CS,MAX42,MAX43...22 MAX40 /HT40...23 MAX70,MAX80,MAX100...24,25 MAX100D...26 POWERMAX 190c /350 /380...27 PAC123T /M,PAC121, PAC125 POWERMAX 600 /800 /900...28 PAC135 POWERMAX 1100...29 T60 /T60M POWERMAX 1000...30,31 T80 /T80M POWERMAX 1250...32,33 T100 /T100M POWERMAX 1650...34,35 MAX200 /HT2000 MAX200 /HT2000...36,37 HT400 /PAC170 /PAC620 / PAC600 /PAC500 HT400 /HT4000 /HT4001 /PAC600 /PAC500...38,39 HT4400 PAC182 /PAC184 / PAC185 /PAC186 HPR130 HPR260 HT4400...40 HD1070 /HD3070...41 HPR130...42 HPR260...43 HYPERTHERM, PAC 110, PAC 121, PAC 120, PAC 135 TM, PAC140 /PAC130 /PAC160 /PAC105 /PAC110 PAC110T /PAC123T /PAC123M /PAC125 /T60 /T60M /T80 T80M /T100 /T100M /MAX200 /HT2000 /HT400 PAC170 /PAC620 /PAC600 /PAC500 /HT4400 PAC182 /PAC184 /PAC185 /PAC186, MAX20, MAX40CS, MAX42, MAX43, MAX40, HT40, MAX70, MAX80, MAX100, MAX100D, POWERMAX190c, POWERMAX350, POWERMAX380, POWERMAX600, POWERMAX800, POWERMAX900, POWERMAX1000, POWERMAX1100 TM, POWERMAX1250, POWERMAX1650, HT4000, HT4001, PAC600, PAC500, HT4400, HD1070, HD3070, HPR130 TM, HPR260 TM are registered trademarks of Hypertherm, Inc. THERMACUT is in no way affiliated with the above-named manufacturers. References to the above-named machines, torches, consumables and reference numbers are for convenience only. Most Thermacut parts are made for or by an IBG company. Parts indicated with a * or OEM suffix are original parts manufactured by the above named manufacturer and are being resold by Thermacut. Thermacut reserves the right to substitute OEM parts in place of Thermacut parts. 21
POWERMAX 190C, PAC 105 TORCH POWERMAX 350, PAC110 TORCH POWERMAX 380, PAC110T TORCH 1 2 3 4 5 POWERMAX 190C, PAC 105 TORCH 1. T-2943 120884* Shield, Hand 1 3. T-2941 120882* Nozzle 5 2. T-2944 120898* Retaining Cap 1 4. T-2940 120881* Electrode 5 T-4528 120883* Retaining Cap, Unshielded 1 5. T-2939 120880* Swirl Ring 1 POWERMAX 350, PAC110 TORCH 1. T-0032 020218 Retaining Cap 1 4. T-0035 020239 Swirl Ring 2 2. T-1860 120504 Nozzle, Extended, 25A 10 5. T-0038 044016 O-Ring 10 3. T-0037 020382 Electrode, Extended 10 POWERMAX 380, PAC110T TORCH 1. T-3905 220016* Retaining Cap 1 3. T-0037 020382 Electrode 10 2. T-1860 120504 Nozzle, Extended, 25A 10 4. T-3904 220013* Swirl Ring 1 HYPERTHERM, POWERMAX 350, 380, 190C, PAC105, PAC110, PAC110T are the Registered Trademarks of HYPERTHERM INC. * OEM Manufactured Parts 27
POWERMAX 600, POWERMAX 800, POWERMAX 900, PAC123T/M TM, PAC121 TM, PAC125 TM TORCHES 1. T-9824 120601-UR Shield, Hand, 55A, 900 1 T-3419 120573 Electrode, Shielded, 600, 800, 900 5 T-2849 120828* Shield, Hand, 600 1 11. T-4451 120574-UR Electrode, Ext, 600, 800, 900 5 2. T-9825 120602-UR Shield, Machine, 55A, 900 1 T-2298 120574 Electrode, Ext, 600, 800, 900 5 T-2848 120827* Shield, Machine, 600 1 12. T-4453 120576-UR Swirl Ring, 600, 900 2 3. T-3412 120608 Shield, Gouging, 600, 800, 900 1 T-2230 120576 Swirl Ring, 600, 900 2 4. T-1564 120303 Deflector, 600, 800, 900 1 T-4452 020361-UR Swirl Ring, 800 2 5. T-9879 120600-UR Retaining, Cap 1 T-0029 020361 Swirl Ring, 800 2 6. T-3414 120577 Nozzle, Shielded, 55A, 900 5 13. T-0038 044016 O -Ring 10 T-1567 120282 Nozzle, Shielded, 800, 50A 5 14. T-10269 120570 Hand Torch, 900 1 T-4705 120826* Nozzle, Shielded, 600 5 NS T-2845 120583* Torch Main Body, Machine, 800, 900 1 7. T-3415 120607 Nozzle, Shielded, Gouging, 55A, 900 10 NS T-1767 001288* Torch Handle Replacement 1 T-1568 120281 Nozzle, Shielded, Gouging, 50A, 800 5 NS T-1854 075339 Screws 5 T-2850 120831* Nozzle, Shielded, Gouging, 600 5 NS T-1814 027254* Trigger Spring 1 8. T-3417 120578 Nozzle, Extended, 55A, 900 10 NS T-1768 002244* Safety Trigger Assy 1 T-1570 120305 Nozzle, Pipe Saddle, Ext, 50A, 800 5 NS T-4185 129352 Torch Lead, 25, 900 1 T-0028 020395 Nozzle, Unshielded,.042, 800 10 NS T-4186 129353 Torch Lead, 50, 900 1 9. T-3418 120606 Nozzle, Extended, 35A, 600, 900 10 NS T-2852 129001 Torch Lead, 25, 800 1 T-3420 120438 Nozzle, Conical, 40A, 800 NS T-4500 129002 Torch Lead, 50, 800 1 T-0975 120092 Nozzle, Pipe Saddle 10 NS T-4554 083066 Torch Assy, Hand 25, 800, 900 1 T-1569 120304 Nozzle, Extended, 50A, 800 5 NS T-4555 083067 Torch Assy, Hand 50, 800, 900 1 10. T-4450 120573-UR Electrode, Shielded, 600, 800, 900 5 NS T-0994 027055 Silicone Grease 1 FOR MAXIMUM PERFORMANCE use our UR series swirl rings with our newly designed electrodes. UR IS A UNIQUE DESIGN WHICH ENHANCES PERFORMANCE AND DIFFERS FROM OEM DESIGNS HYPERTHERM, POWERMAX 600, POWERMAX 800, POWERMAX 900, PAC123T/M TM, PAC121 TM, PAC125 TM are the Registered Trademarks of HYPERTHERM INC. * OEM Manufactured Parts 28
POWERMAX1100, PAC 135 TM TORCHES P R O D U C T I N N O VAT I O N Our unique nozzle design for the PAC 135 TM torch features a reusable spring. On the current OEM parts, the springs are locked onto the nozzle and are thrown away every time the nozzle is changed. Now you can order the 40 Amp, 80 Amp or extended nozzles and springs under separate part numbers and change the spring from nozzle to nozzle. You only need to replace the spring as it needs to be changed and saving the cost of the spring on every new nozzle changed. Please use our T-2527 separately for whichever nozzle you use. 1. T-2237 120475* Hand Shield 1 NS T-2344 120509* Nozzle Gouging 5 2. T-2238 120516* Machine Shield 1 NS T-2343 120510* Gouging Shield 1 3. T-2239 120519 Deflector 1 NS T-0537 120477 Hand Torch 1 4. T-2240 120483* Retaining Cap 1 NS T-2842 120508 Machine Torch 1 5. T-2241 120520* Retaining Cap, 40 Amp 1 NS T-4643 129559* Torch Lead 25 1 6. T-2527 T-2527 Tip Spring 5 NS T-4642 129560* Torch Lead 50 1 7. T-2531 120476-UR Nozzle, 80 Amp 5 NS T-0538 085001 Torch, hand w/ 25 Leads 1 8. T-2530 120515-UR Nozzle, 40 Amp 5 NS T-3330 085061 Torch, hand w/ 50 Leads 1 9. T-2532 120518-UR Nozzle, Extended 5 NS T-3984 128148* Spare Parts Kit 1 10. T-2245 120474 Swirl Ring 2 NS T-4585 002287* Handle 1 11. T-2246 120473 Electrode 5 NS T-4586 002299* Trigger 1 12. T-2247 120517 Electrode, Extended 5 UR IS A UNIQUE DESIGN WHICH ENHANCES PERFORMANCE AND DIFFERS FROM OEM DESIGNS HYPERTHERM, POWERMAX1100, PAC135 TM are the Registered Trademarks of HYPERTHERM INC. * OEM Manufactured Parts 29
POWERMAX 1000 T60 /T60M TORCHES 1. T-3725 120929 OEM Shield, Hand, 40-80A 1 13. T-9998 220329 Nozzle, FineCut, 40A 5 2. T-3726 120930 OEM Shield, Machine, 40-80A 1 14. T-4454 120926-UR Electrode, 40-80A (Use w/ 220051-UR) 5 3. T-4188 120979 Deflector 1 15. T-8401 120926 Electrode, 40-80A 5 4. T-3732 120977 OEM Shield, Gouging 1 16. T-4456 120925-UR Swirl Ring, 40-80A 2 5. T-10603 220404 OEM Shield, Ohmic, FineCut 1 17. T-8400 120925 Swirl Ring, 40-80A 2 6. T-9880 120928-UR Retaining Cap, 40-80A 1 18. T-10438 220327 OEM Swirl Ring, Hand, FineCut 1 7. T-10244 220061-UR Retaining Cap, 40-80A, Ohmic 1 1 19. T-10444 128564-UR Torch Main Body, Hand 1 8. T-3792 120932 OEM Nozzle, Shielded, 40A 5 NS T-10446 128640-UR Torch Main Body, Machine 1 9. T-3801 120931 OEM Nozzle, Shielded, 60A 5 NS PT12161 128643-UR Mounting Sleeve w/ Screws 1 10. T-3889 220006 Nozzle, Unshielded, 40A 5 NS PT12159 128710 Positioning Sleeve w/ Rack 1 11. T-4572 220007 Nozzle, Unshielded, 60A 5 NS T-0994 027055 Silicone Grease 1 12. T-3943 220059 OEM Nozzle, Gouging, 60-80A 5 1 Use an Ohmic sensing cap when you have a compatible torch height controller. UR IS A UNIQUE DESIGN WHICH ENHANCES PERFORMANCE AND DIFFERS FROM OEM DESIGNS HYPERTHERM, POWERMAX 1000, T60, FineCut are the Registered Trademarks of HYPERTHERM INC. 30
POWERMAX 1000 T60 /T60M TORCHES Part No. Ref. No. Description Std. Pkg Part No. Ref. No Description Std. Pkg. T-10736 083172-UR Hand Torch & Lead, 25 1 T-10740 083175-UR Machine Torch & Lead, 15 1 T-10737 083171-UR Hand Torch & Lead, 50 1 T-10741 083174-UR Machine Torch & Lead, 25 1 T-10738 128681-UR Lead, Hand, 25 1 T-10742 083176-UR Machine Torch & Lead, 35 1 T-10739 128682-UR Lead, Hand, 50 1 T-10743 083177-UR Machine Torch & Lead, 50 1 T-10723 128634-UR Lead, Machine, 15 1 T-10724 128633-UR Lead, Machine, 25 1 T-10725 128635-UR Lead, Machine, 35 1 T-10726 128641-UR Lead, Machine, 50 1 HYPERTHERM, POWERMAX 1000, T60 are the Registered Trademarks of HYPERTHERM INC. 31
POWERMAX 1250 T80 /T80 M TORCHES 1. T-3725 120929 OEM Shield, Hand, 40-80A 1 14. T-3943 220059 OEM Nozzle, Gouging, 60-80A 5 2. T-3726 120930 OEM Shield, Machine, 40-80A 1 15. T-9998 220329 Nozzle, FineCut, 40A 5 3. T-4188 120979 Deflector 1 16. T-4454 120926-UR Electrode, 40-80A (Use w/ 220051-UR) 5 4. T-3732 120977 OEM Shield, Gouging 1 17. T-8401 120926 Electrode, 40-80A 5 5. T-10603 220404 Shield, Ohmic, FineCut 1 18. T-4456 120925-UR Swirl Ring, 40-80A 2 6. T-9880 120928-UR Retaining Cap, 40-80A 1 19. T-8400 120925 Swirl Ring, 40-80A 2 7. T-10244 220061-UR Retaining Cap, 40-80A, Ohmic 1 1 20. T-10438 220327 OEM Swirl Ring, Hand, FineCut 1 8. T-3792 120932 OEM Nozzle, Shielded, 40A 5 21. T-10444 128564-UR Torch Main Body, Hand 1 9. T-3801 120931 OEM Nozzle, Shielded, 60A 5 NS T-10446 128640-UR Torch Main Body, Machine 1 10. T-3728 120927 OEM Nozzle, Shielded, 80A 5 NS PT12161 128643-UR Mounting Sleeve w/ Screws 1 11. T-3889 220006 Nozzle, Unshielded, 40A 5 NS PT12159 128710 Positioning Sleeve w/ Rack 1 12. T-4572 220007 Nozzle, Unshielded, 60A 5 NS T-0994 027055 Silicone Grease 1 13. T-3892 120980 Nozzle, Unshielded, 80A 5 1 Use an Ohmic sensing cap when you have a compatible torch height controller. UR IS A UNIQUE DESIGN WHICH ENHANCES PERFORMANCE AND DIFFERS FROM OEM DESIGNS HYPERTHERM, POWERMAX 1250, T80, FineCut are the Registered Trademarks of HYPERTHERM INC. 32
POWERMAX 1250 T80 /T80 M TORCHES Part No. Ref. No. Description Std. Pkg Part No. Ref. No Description Std. Pkg. T-10395 087001-UR Hand Torch & Lead, 25 1 T-10719 087003-UR Machine Torch & Lead, 15 1 T-10396 087002-UR Hand Torch & Lead, 50 1 T-10720 087004-UR Machine Torch & Lead, 25 1 T-10735 128637-UR Lead, Hand, 25 1 T-10721 087005-UR Machine Torch & Lead, 35 1 T-10734 128636-UR Lead, Hand, 50 1 T-10722 087006-UR Machine Torch & Lead, 50 1 T-10723 128634-UR Lead, Machine, 15 1 T-10724 128633-UR Lead, Machine, 25 1 T-10725 128635-UR Lead, Machine, 35 1 T-10726 128641-UR Lead, Machine, 50 1 HYPERTHERM, POWERMAX 1250, T80 are the Registered Trademarks of HYPERTHERM INC. 33
POWERMAX 1650 T100 /T100M TORCHES 1. T-3725 120929 OEM Shield, Hand, 40-80A 1 19. T-9998 220329 Nozzle, FineCut, 40A 5 2. T-3726 120930 OEM Shield, Machine, 40-80A 1 20. T-4134 220011 OEM Nozzle, Shielded, 100A 5 3. T-4188 120979 Deflector 1 21. T-4190 220064 Nozzle, Unshielded, 100A 5 4. T-3732 120977 OEM Shield, Gouging 1 22. T-4136 220063 OEM Nozzle, Gouging, 100A 5 5. T-10603 220404 OEM Shield, Ohmic, FineCut 1 23. T-4454 120926-UR Electrode, 40-80A (Use w/ 220051-UR) 5 6. T-4132 220065 OEM Shield, Hand, 100A 1 24. T-8401 120926 Electrode, 40-80A 5 7. T-4137 220047 OEM Shield, Machine, 100A 1 25. T-4455 220037-UR Electrode, 100A (Use w/ 120925-UR) 5 8. T-9880 120928-UR Retaining Cap, 40-80A 1 26. T-8872 220037 Electrode, 100A 5 9. T-10244 220061-UR Retaining Cap, 40-80A, Ohmic 1 1 27. T-4456 120925-UR Swirl Ring, 40-80A 2 10. T-9881 220048-UR Retaining Cap, 100A 1 28. T-8400 120925 Swirl Ring, 40-80A 2 11. T-10245 220206-UR Retaining Cap, 100A, Ohmic 1 1 29. T-10438 220327 OEM Swirl Ring, Hand, FineCut 1 12. T-3792 120932 OEM Nozzle, Shielded, 40A 5 30. T-4457 220051-UR Swirl Ring, 100A 2 13. T-3801 120931 OEM Nozzle, Shielded, 60A 5 31. T-9923 220051 Swirl Ring, 100A 2 14. T-3728 120927 OEM Nozzle, Shielded, 80A 5 32. T-10444 128767-UR Torch Main Body, Hand 1 15. T-3889 220006 Nozzle, Unshielded, 40A 5 NS T-10446 128754-UR Torch Main Body, Machine 1 16. T-4572 220007 Nozzle, Unshielded, 60A 5 NS PT12161 128643-UR Mounting Sleeve w/ Screws 1 17. T-3892 120980 Nozzle, Unshielded, 80A 5 NS PT12159 128710 Positioning Sleeve w/ Rack 1 18. T-3943 220059 OEM Nozzle, Gouging, 60-80A 5 NS T-0994 027055 Silicone Grease 1 1 Use an Ohmic sensing cap when you have a compatible torch height controller. UR IS A UNIQUE DESIGN WHICH ENHANCES PERFORMANCE AND DIFFERS FROM OEM DESIGNS HYPERTHERM, PowerMax 1650, T100, FineCut are the Registered Trademarks of HYPERTHERM INC. 34
POWERMAX 1650 T100 /T100M TORCHES T-10714 059264-UR Hand Torch & Lead, 25 1 T-10728 059265-UR Machine Torch & Lead, 25 1 T-10715 059270-UR Hand Torch & Lead, 50 1 T-10729 059268-UR Machine Torch & Lead, 35 1 T-10712 128755-UR Lead, Hand, 25 1 T-10730 059272-UR Machine Torch & Lead, 50 1 T-10713 128752-UR Lead, Hand, 50 1 T-10731 128753-UR Lead, Machine, 25 1 T-10732 128751-UR Lead, Machine, 35 1 T-10733 128759-UR Lead, Machine, 50 1 HYPERTHERM, PowerMax 1650, T100 are the Registered Trademarks of HYPERTHERM INC. 35