GE Energy Connections L Frame - ssembly Guidelines Product User ssembly Instructions Manual
Table of Contents Introduction... 3 Index... 4 Section 1. L Frame Outline & Interface Dimensions...4 Outline Drawing... 5 Section 2. Secondary Disconnects ssembly...6 Bill of Materials... 6 Technical Drawing............................................................................................................ 6 ole Dimensions for Mounting on Top Roof Plate... 7 Technical Drawing............................................................................................................ 7 Outline Drawings... 8 Section 3. utomatic Spring Discharge ssembly (SD)...9 Bill of Materials... 9 utomatic Spring Discharge ssembly... 9 Technical Drawing............................................................................................................ 9 Outline Drawing............................................................................................................. 10 Section 4. Mechanism Operated Contact (MOC)...11 Bill of Materials...11 MOC Installation...11 Technical Drawing........................................................................................................... 11 Outline Drawings...12 Section 5. Truck Operated Contact (TOC)...13 Bill of Materials...13 Technical Drawing........................................................................................................... 13 Outline Drawings...14 MOC TOC SD SEC-Plug Dimensions are Shown in the Tables for all Ratings...15 Notes...16 2 GPS 4827 Infinity Power System www.gecriticalpower.com
Introduction L Frame ssembly Revision Table SL. NUMBER REVISION NUMBER CNGE DETILS DTE 01 01 New Release 16/09/2016 Disclaimer GE reserves the right to make technical changes or modify the content of this document without any prior notice. Moreover any dimensional or assembly details provided in this document are for guideline only and strictly related to the supplied items sub-assemblies. ny modification done in the supplied components shall be the responsibility of the System Integrator. For the final product to be supplied to the customer OEM must ensure compliance with the customer requirement and national as well international standards. GE does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter & illustrations contained therein. ny reproduction in whole or in parts is forbidden without GE prior written consent. Objective and Scope Objective of this document is to describe offerings of the GE supplied L frame features assembly. Scope of this document is limited to the defined L frame features only. Drawings, BOMs, and information provided in this document are limited to the parts and assemblies supplied against the kit numbers. Quality inspection and testing recommendations are limited to the parts and assemblies supplied against the kit numbers. Packaging and handling information provided is limited to the parts and assemblies supplied against the kit numbers. IEEE certification of the complete panel is not the responsibility of GE. The kits are suitable for IEEE certified product, but final qualification will be based on system Integrator s complete design. IEEE testing to be certified by the system Integrator before supplying final product to the ultimate end user. The commercial team will be responsible to ensure that testing is followed. Once tests are conducted, test reports are to be submitted to Technology/ other authorized person for approval. 3 GPS 4827 Infinity Power System www.gecriticalpower.com
Index ssembly Instructions for SecoBloc Integrator Kits: 1. L Frame Outline & interface dimensions 2. Secondary disconnect ssembly 3. utomatic spring discharge ssembly (SD) 4. Mechanism operating contact (MOC) 5. Truck operating contact (TOC) The following procedures are general instructions for the SecoBloc system Integrator kit. The basic compartment kit may be supplemented with additional parts for orders with special requirements. Before any installation work is done, review all the necessary instructions provided by GE. 1. L Frame Outline & Interface Dimensions L frame assembled inside the panel. J I C In given picture details from item 6 to 9 provided as separate kit, assembly of this features are explained in detailed. G. Side sheets of L Frame B. Position indicator window C. Shutter assembly D. Grounding Shoe E. Rejection feature F. SD (Provided as separate KIT) G. TOC (Provided as separate KIT). Secondary plug interlock and Socket (Provided as separate KIT) I. MOC (Provided as separate KIT) J. Support plate (Reference only) D E F B Fig-1: L Frame with MOC/TOC/SD/Secondary Plug 4 GPS 4827 Infinity Power System www.gecriticalpower.com
1. L Frame Outline & Interface Dimensions (Cont.) Interface dimensions with the panel are given in the above table for the assembly. OUTLINE DRWING L FRME OUTLINE & INTERFCE DIMENSIONS: W7 W8 8-Ø9.5 D1 D3 D4 D5 NOTE: S - SME DIMENSION D2 8-MIO WELD NUT 4-MIO WELD NUT 6 7 8 (4) 4-MIO WELD NUT 2 3 1 D9 D8 D7 (D1) 4 5 W2 W5 W3 W4 W6 D10 D11 D12 D13 W1 Fig-2: L frame outline dimensions are shown in table with respect to each rating S.NO outline RTING 1200 31.5K 1200/ 2000 3000 40K OUTLINE DIMENSIONS W1 35.75 (908) S S D1 47.44 (1205) S S 1 43.07 (1094) S S W2 7.9 (200) S 7.05 (179) W3 10 (254) S 10.8 (275) W4 10 (254) S 10.8 (275) 2 18.4 (468) 19 (483) 19 (483) 3 10.8 (275) 12.2 (310) 12.2 (310) INTERFCE DIMENSIONS W5 1.18 (30) S S W6 33.4 (848) S S W7 0.59 (15) S 0.53 (13.5) W8 34.6 (878) S 34.7 (881) 4 1.97 (50) S S 5 3.05 (77.5) S S 6 12.4 (315) S S 7 12.4 (315) S S 8 12.4 (315) S S D2.07 (18) S S D3 12.3 (313.5) S S D4 15.75 (400) S S D5 17.3 (440) S S INTERFCE DIMENSIONS D6 2.76 (70) S S D7 12.6 (320) S S D8 12.6 (320) S S D9 12.6 (320) S S D10 1.57 (40) S S D11 12.6 (320) S S D12 12.6 (320) S S D13 12.6 (320) S S Note: S means same dimension as previous column 5 GPS 4827 Infinity Power System www.gecriticalpower.com
2. Secondary Disconnects ssembly The secondary disconnect assembly is shown below in figure 3, and is assembled at the top of the breaker compartment. The Secondary plug interlock and Socket assembly details are provided. Bill of Materials ITEM NUMBER PRT NUMBER PRT NME QUNTITY PCKGING BOX NUMBER 1 5PVB070053 (3000,40K) 5PVB070158(1200,31.5K, 1200/2000,40K) Secondary interlock sm 01 GQ-GE-SBCK-4 2 5PVB070054 Secondary socket kit 01 GQ-GE-SBCK-4 D C B E. Mounting holes location B. Mounting holes location C. Mounting holes location D. Mounting holes location E. Secondary plug interlock F. Secondary socket F Fig-3: Secondary Plug sm mounting holes 6 GPS 4827 Infinity Power System www.gecriticalpower.com
2. Secondary Disconnects ssembly (Cont.) ole Dimensions for Mounting on Top Roof Plate The entire secondary disconnect assembly shown in figure 3 is mounted onto Plate B as shown in Fig. 4. Plate B is then mounted to Plate as shown. The Plate and Plate B are given for reference only. B C D Fig-4: Secondary Plug sm. Plate B. Plate B mounting locations C. Screw mounting locations at side sheet D. Secondary disconnect plug assembly Below are the reference dimensions to be measured and checked for mounting the secondary disconnect assembly. P1 hole point would be the primary fixing location of the secondary disconnect., P1 dimensions are measured as considering the right breaker rail as reference from the bottom of the rail to the top plate at a vertical dimension Y2, width dimension X2 from the outer surface of the left rail to the hole and at a depth dimension Z2 from the outer surface of the slot in guide rail to ole. Refer to the picture for detailed views. 7 GPS 4827 Infinity Power System www.gecriticalpower.com
2. Secondary Disconnects ssembly (Cont.) OUTLINE DRWING SEE DETIL G SEE DETIL D Z6 Z5 SUPPORT PLTE TOC SM X1 C SEE DETIL P SEC-PLUG SM MOC SM Y2 Y6 Y3 P3 Z3 SEE DETIL C P1 XO FRONT VIEW YO SEC PLUG SM IS ONE WIT TIS GIVEN OLES 1.8 (45) DETIL C SCLE 1:5 P1 SECONDRY PLUG SM UPTO 2000 50K: INTERLOCK:5PVB070054 SOCKET:5PVB070054 11.5 (291).6 (15) 3.3 (85) 1.8 (45) 4-Ø5.3 11.5 (291) P1..7 (17) 3.3 (85) 4-Ø5.3 SECONDRY PLUG SM UPTO 3000 40K: INTERLOCK:5PVB070053 SOCKET:5PVB070054 Z2 X2 TOP VIEW DETIL P SCLE 1:5 Fig-5: Fig Secondary plug position details Note: Dimensions referred to in section 5 OUTLINE DRWING P5 X7 X6 SEE DETIL SEE DETIL 1 X5 P4 SEE DETIL B Secondary Plug Socket Secondary Plug Interlock Y7 X3 (X3R) P6 (X4R) X4 SD Y1 Y5 26 P6 3.5 DETIL 1 SCLE 1:2 CLERENCE CUT GIVEN IN SUPPORT PLTE FOR SEC-PLUG SPRING SM Slot for Secondary plug interlock spring SECTION - SCLE 2:25 BCK VIEW SEE DETIL Use the qty 4 - M6X14 self-threaded screws provided with the kit to mount the secondary disconnect bracket. Use the qty 4 - M6X14 self-threaded screws to mount the secondary disconnect assembly. Tightly fasten as shown in below Fig 29. Follow and recheck the below reference dimensions for different ratings from the table-1 Fig-6: Fig Secondary plug position details for spring mounting Note: Dimensions referred to in section 5 8 GPS 4827 Infinity Power System www.gecriticalpower.com
3. utomatic Spring Discharge ssembly (SD) Bill of Materials ITEM NUMBER PRT NUMBER PRT NME QUNTITY PCKGING BOX NUMBER 01 8PVB070660 (1200 2000) Close profile Plate 01 GQ-GE-SBCK-6 02 8PVB070771 (1200 2000) Trip Plate 01 GQ-GE-SBCK-6 03 M5X16 Pan ead thread forming screw 02 GQ-GE-SBCK-7 04 M5 X16 Counter screw 02 GQ-GE-SBCK-7 utomatic Spring Discharge ssembly SD bracket is mounted on both side sheets of the breaker compartment, one on Left side and one on right side & this assembly is linked with breaker during rack-in and rack-out movement. Ensure and check the below assembly dimensions accurately for installation: Right side SD profile plate assembly: this is done with the reference point P3, its dimensions are: X3 from guide rail side surface to the profile plate joining surface, Y3 bottom of the guide rail surface to the center of the hole in profile plate Z3 Outer surface of the slot in the guide rail to the center of the hole in profile plate To assemble the right side profile plate use M5X16 (2 quantity) Pan ead thread forming screws Left side SD profile plate assembly: this is done with the reference point P4, its dimensions are: X3 from guide rail side surface to the profile plate joining surface Y3 bottom of the guide rail surface to the center of the hole in profile plate Z3 Outer surface of the slot in the guide rail to the center of the hole in profile plate Left Side SD Profile Plate Right Side SD Profile Plate Fig-7: SD Position in the Bloc (illustration for customer reference only) 9 GPS 4827 Infinity Power System www.gecriticalpower.com
3. utomatic Spring Discharge ssembly (SD) (Cont.) OUTLINE DRWING SEE DETIL G SEE DETIL D Z6 Z5 SUPPORT PLTE TOC SM X1 SEE DETIL P SEC-PLUG SM MOC SM SEE DETIL J Z1 SEE DETIL E SUPPORT PLTE Z3 P2 Y2 P3 Z4 Y6 Y3 Z0 YO Y4 XO FRONT VIEW SEE DETIL F X7 X6 P5 SEE DETIL SEE DETIL 1 SEE DETIL X5 P4 SEE DETIL 8 SEE DETIL K SEE DETIL L SEE DETIL M M5X16_GB6561 2- SCREWS Y7 (X3R) P6 (X4R) SD Y1 Y5 SEE DETIL N DETIL N SCLE 3:10 90 M5X16_GB6560 2-SCREWS 15 DETIL O SCLE 3:10 80 SECTION - SCLE 2:25 BCK VIEW SEE DETIL SEE DETIL O 2-Ø5.5 P2 P3 2-Ø5.5 DETIL E DETIL D SCLE 1:4 SCLE 1:4 UPTO 3000 LEFT SD: UPTO 3000 RIGT SD: 8PVB070771 8PVB070660 Follow and recheck the below reference dimensions for different ratings from the table-1 Fig-8: SD Position Details Note: Dimensions referred to in section 5 10 GPS 4827 Infinity Power System www.gecriticalpower.com
4. Mechanism Operated Contact (MOC) Bill of Materials ITEM NUMBER PRT NUMBER PRT NME QUNTITY PCKGING BOX NUMBER 01 5PVB070030001 upto 2000 5PVB070030002 for 3000 MOC assembly 01 GQ-GE-SBCK-8 02 M8X20 bolt 04 GQ-GE-SBCK-7 03 M8 Nut 04 GQ-GE-SBCK-7 04 D8 Spacer 04 GQ-GE-SBCK-7 05 D8 Spring washer 04 GQ-GE-SBCK-7 MOC Installation The MOC assembly option is located as shown in figure 9, and is mounted on four holes on the side plate of the SecoBloc L-frame assembly. The assembly has parts which interact whenever the breaker is operated ON or OFF and actuates the auxiliary switch. The mounting locations of the MOC assembly are mentioned below.. Support bracket B. Joining holes/ardwares of MOC sm C. Main shaft D. Guide bushing for main shaft E. Breaker interacting part at test position F. Breaker interacting part at service position G. Support plate (reference only). Support plate of MOC (reference only) I. Side sheet of the panel (reference only) I B C E F D G Fig-9: MOC Position in the Bloc 11 GPS 4827 Infinity Power System www.gecriticalpower.com
4. Mechanism Operated Contact (MOC) (Cont.) OUTLINE DRWING SEE DETIL G SEE DETIL D Z6 Z5 SUPPORT PLTE TOC SM X1 SEE DETIL P SEC-PLUG SM MOC SM X7 X6 P5 SEE DETIL SEE DETIL 1 SEE DETIL C X5 P4 SEE DETIL B Z3 (X3R) P6 (X4R) X2 Y6 P3 Y7 X3 SD X4 Y1 Y5 Y0 Y3 X0 FRONT VIEW SECTION - SCLE 2:25 BCK VIEW SEE DETIL MOC assembly: this is done with the reference point P5, its dimensions are: X6 from guide rail side surface to center of the MOC main shaft Y6 bottom of the guide rail surface to the center of the MOC main shaft Z6 Outer surface of the slot in the guide rail to the outer surface of the MOC support bracket Fig-10: MOC Position Details Note: Dimensions referred to in section 5 OUTLINE DRWING REFERENCE SURFCE FOR Z5 REFERENCE SURFCE FOR Z6 MOC SFT GUIDE OF OUTER DI 15 ON BCK SUPPORT 16 DI OLE TO BE GIVEN DETIL G SCLE 1:4 MOC SIDE VIEW SUPPORT PLTE.5 (13.5) MOC GUIDE 1.2 (30) 3.3 (85) 1.4 (35) 4-Ø9 Ø16 1.2 30 1.2 (30).5 (12) P5 MOC SM DONE WIT TIS OLES MOC 5PVB0700300001 UPTO 2000 40K DETIL SCLE 3:10 CUT OUT GIVEN FOR PROVIDING TE CLERENCE BETWEEN BREKER MOC SSEMBLY ND SUPPORT PLTE - TE GIVEN CUT OUT DIMENSIONS RE PPLICBLE FOR LL RTINGS FROM CENTER OF MOC SFT 1.2 30.8 (20) 3.3 (85) 4-Ø9 P5.5 (12) MOC SM DONE WIT TIS OLES MOC 5PVB0700300002 UPTO 40K 3000 MOC main shaft back side supported with guide bushing on Support plate and on front side assembled the support bracket using M8X20 hardware. There are two types of MOC, one is upto 2000 assembly number is 5PVB070030001 & another for 3000 the assembly number: 5PVB070030002 Follow and recheck the below reference dimensions for different ratings from the table-1 Fig-11: MOC Position in ratings Note: Dimensions referred to in section 5 12 GPS 4827 Infinity Power System www.gecriticalpower.com
5. Truck Operated Contact (TOC) Bill of Materials ITEM NUMBER PRT NUMBER PRT NME QUNTITY PCKGING BOX NUMBER 01 5PVB069995 TOC assembly 01 GQ-GE-SBCK-8 02 M6 X 16 Bolt 04 GQ-GE-SBCK-7 03 M6 Nut 04 GQ-GE-SBCK-7 The TOC assembly is assembled at the top of the breaker compartment at a distance offset from left side sheet on the plate (Refer Plate in secondary disconnect assembly). The installation of the TOC assembly is explained below.. TOC support brackets B. Joining holes of TOC ssembly C. Roller for TOC switch activation D. Switch Fig-12: TOC ssembly B D C. TOC ssembly B. Support plate (Reference only) C. Slots to be provided on Support plate for TOC spring holding (Reference only) D. TOC ssembly joining hardware s (Reference only) D Fig-11: MOC Position in ratings B C 13 GPS 4827 Infinity Power System www.gecriticalpower.com
5. Truck Operated Contact (TOC) (Cont.) OUTLINE DRWING SEE DETIL G SEE DETIL D Z6 Z5 M6X16_GB70-4 BOLTS M6-4-PLIN WSERS M6-4-SPRING WSERS Z3 P4 Y2 Y6 P3 Y3 DETIL L SCLE 3:10 X7 X6 P5 Y7 X3 (X3R) SEE DETIL SEE DETIL 1 SEE DETIL C- X5 P4 SEE DETIL B P6 (X4R) SD X4 Y1 Y5 TOC SSEMBLED WIT OLES 4-Ø7 1.1 (28) 1.4 (35) P4.3 (8) SECTION - SCLE 2:25 BCK VIEW SEE DETIL TOC SPRING SM WIT GIVEN SLOT 2-3.5 DETIL B SCLE 3:10 2-12.2 (4) Follow and recheck the below reference dimensions for different ratings from the table-1 Fig-11: MOC Position in ratings 14 GPS 4827 Infinity Power System www.gecriticalpower.com
5. Truck Operated Contact (TOC) (Cont.) MOC TOC SD SEC-Plug Dimensions are Shown in the Tables for all Ratings REF. POINT X Y Z Guide Rail - X0=25.7 (654) Y0=7.4 (188) Z0=11.5 (291) Support Plate - X1=25.6 (650) Y1=25.4 (645.5) Z1=11.8 (299) 1200 31.5K Sec-Plug PI X2=9.4 (237.5) Y2=31 (787) Z2=9.6 (244) Sec-Plug Spring Cut Out P6 X7=5 (127) Y7=27 (687) - SD-Right P2 X3=0.04 (1) Y3=22.6 (573.5) Z3=0.04 (1) X3R=0.55 (14) SD-Left P3 X4=0.04 (1) Y4=21.6 (556.1) Z4=0.24 (6) X4R=0.59 (15) TOC P4 X5=1.77 (45) Y5=28.4 (721.5) Z5=11.8 (299) MOC P5 X6=2.4 (61) Y6=28.6 (727) Z6=4.1 (103.5) REF. POINT X Y Z Guide Rail - X0=33.6 (854) Y0=7.4 (188) Z0=12 (304) Support Plate - X1=35.2 (894) Y1=29.1 (739) Z1=8.2 (208) Sec-Plug PI X2=15.9 (403) Y2=33.4 (848) Z2=9.5 (242) 300 40K Sec-Plug Spring Cut Out P6 X7=6.35 (161.3) Y7=30.9 (785) - SD-Right P2 X3=1.1 (27.5) Y3=22.6 (574.5) Z3=0.49 (12.5) X3R=1.6 (40.5) SD-Left P3 X4=1.1 (27.5) Y4=21.85 (555) Z4=0.55 (14) X4R=1.63 (41.5) TOC P4 X5=3.5 (88.5) Y5=32.2 (819) Z5=11.7 (298) MOC P5 X6=3.8 (95.5) Y6=30 (762.5) Z6=4 (102.6) REF. POINT X Y Z Guide Rail - X0=25.7 (654) Y0=7.4 (188) Z0=12 (304) 1200 40K & 2000 40K Support Plate - X1=25.6 (650) Y1=27.7 (703.5) Z1=11.7 (298) Sec-Plug PI X2=9.4 (237.5) Y2=33.5 (850) Z2=9.5 (242) Sec-Plug Spring Cut Out P6 X7=5 (127) Y7=29.6 (752) - SD-Right P2 X3=0.04 (1) Y3=22.6 (537.5) Z3=0.5 (13) X3R=0.55 (14) SD-Left P3 X4=0.04 (1) Y4=21.6 (556.1) Z4=0.5 (13) X4R=0.59 (15) TOC P4 X5=2.1 (53) Y5=30.8 (783.5) Z5=11.7 (298) MOC P5 X6=2.4 (61) Y6=28.6 (727) Z6=102.6 (102.6) Table-I: Reference dimensions are given 15 GPS 4827 Infinity Power System www.gecriticalpower.com
Notes GE 41 Woodford venue Plainville, CT 06062 www.geindustrial.com *Registered trademark of the General Electric Company. The GE brand, logo, and lumination are trademarks of the General Electric Company. 2017 General Electric Company. Information provided is subject to change without notice. ll values are design or typical values when measured under laboratory conditions. DE0004047, Rev. 09/2017