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PIERCE NUT UNIT REEL-FEED HEAD (SPRING OPERATED) PAGE 3. FOR DRAWING TEMPLATE CONTACT STAMPING DESIGN ENGINEERING DEPT. (313)337-6514. EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S FOR USE IN LINE DIES 57.2 3 X 45 o CHAMFER O/21 142.7 19.1 255.8 O/45 D E 313.2 OPEN HEIGHT 60 o SHUT HEIGHT C L OF NUT DESIGN TO SMALLEST EXTENSION POSSIBLE. FOR LONGER EXTENSIONS OR ALTERATIONS TO HEAD CONTACT PIERCE NUT 7.8 MANUFACTURER. 35.0 15.9 LC OF NUT STROKE 45.2 4.8 15.9 B C L OF NUT 31.8 10.9 FOR M10 SOC. HD. SCR. 23mm DEEP (3) HOLES ORDERING EXAMPLE: WDX10-80-0505-W520651 FOR PIECE NUT UNIT USING M12 NUTS. SEE W-DX10-80M PAGE 6. FOR O/ 10 DOWELS 19mm DEEP (2) HOLES 11.1 76.2 SPECIFIC PIERCE NUT NUMBER SEE W-DX10-4M PAGES 9 & 10. PIERCE NUT UNIT VIEW THRU DIE SHOE FROM TOP EXTENSION SHUT HEIGHT OPEN HEIGHT STROKE (TRAVEL) B D E WDX10-80-0501 WDX10-80-0502 WDX10-80-0503 12.7 38.1 57.2 132.7 158.1 177.2 161.9 212.7 250.8 29.2 54.6 73.7 22.9 48.3 67.3 28.5 53.8 73.0 49.3 100.1 138.2 MAY 1995 5

PIERCE NUT UNIT REEL-FEED HEAD (SPRING OPERATED) PAGE 3. FOR DRAWING TEMPLATE CONTACT STAMPING DESIGN ENGINEERING DEPT. (313)337-6514. EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S FOR USE WITH M12 NUT ONLY FOR USE IN LINE DIES 66.6 33.3 O/21 25.4 176.28 O/54.0 28.5 49.3 132.72 SHUT HGT. 60 o 161.93 OPEN HGT. 22.1 LC OF NUT 29.2 STROKE (TRAVEL) FOR LONGER EXTENSIONS OR ALTERATIONS TO HEAD CONTACT PIERCE NUT MANUFACTURER. 44.45 56.36 14.29 LC OF NUT 9.5 C L OF NUT FOR M10 SOC. HD. CAP SCR. 23mm DEEP (3) HOLES 41.28 FOR O/ 10 DOWELS 19mm DEEP (2) HOLES 281.4 345.7 WDX10-80-0601 ORDERING EXAMPLE: WDX10-80-0601-W520654 20.64 20.64 17.46 103.19 VIEW THRU DIE SHOE FROM TOP SPECIFIC PIERCE NUT NUMBER SEE W-DX10-4M PAGES 9 & 10. PIERCE NUT UNIT FOR M12 NUT SIZE ONLY 6 MAY 1995

PIERCE NUT UNIT REEL-FEED HEAD (AIR OPERATED) PAGE 7. FOR DRAWING TEMPLATE CONTACT STAMPING DESIGN ENGINEERING DEPT. (313)337-6514. EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S FOR USE IN TRANSFER PRESS DIES & PROGRESSIVE DIES 76.2 38.1 USE FOR RUN MODE FEED NUTS. A 142.7 19.1 255.8 313.2 FLOW CONTROL OPTIONAL LOCATION USE FOR SET-UP MODE NO NUTS SHUT HEIGHT 60 o OPEN HEIGHT LC OF NUT DESIGN TO SMALLEST EXTENSION POSSIBLE. 15.2 FOR O/ 10 DOWELS 19mm DEEP (2) HOLES 28.6 LC 30.5 OF NUT 72.1 STROKE 20 29 15.9 B C L OF NUT 31.8 10.9 FOR M10 SOC. HD. SCR. 23mm DEEP (3) HOLES ORDERING EXAMPLE: WDX10-80-0702-W520651 FOR PIERCE NUT UNIT USING M12 NUTS SEE WDX10-80M PAGE 8 O/70 FOR LONGER EXTENSIONS OR ALTERATIONS TO HEAD CONTACT PIERCE NUT MANUFACTURER. 45.2 95.3 VIEW THRU DIE SHOE FROM TOP WDX10-80-0701 WDX10-80-0702 WDX10-80-0703 WDX10-80-0704 WDX10-80-0705 EXTENSION 12.7 38.1 57.2 82.6 108.0 SHUT HEIGHT 132.7 158.1 177.2 227.97 253.37 OPEN HEIGHT 161.9 212.7 250.8 327.03 377.8 SPECIFIC PIERCE NUT NUMBER SEE W-DX10-4M PAGES 9 & 10. PIERCE NUT UNIT STROKE (TRAVEL) 29.2 54.6 73.7 99.1 124.5 A 42.8 68.2 87.3 B 22.9 48.3 67.3 112.7 95.2 138.1 120.6 DEC. 1996 7

PIERCE NUT UNIT REEL-FEED HEAD (AIR OPERATED) PAGE 7. FOR DRAWING TEMPLATE CONTACT STAMPING DESIGN ENGINEERING DEPT. (313)337-6514. EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S FOR USE WITH M12 NUT ONLY FOR USE IN TRANSFER PRESS DIES & PROGRESSIVE DIES FLOW CONTROL OPTIONAL LOCATION 85.85 42.92 25.4 USE FOR RUN MODE FEED NUTS 176.28 281.4 345.7 42.86 USE FOR SET-UP MODE NO NUTS 132.72 SHUT HGT. 60 o 161.93 OPEN HGT. C L OF NUT FOR LONGER EXTENSIONS OR ALTERATIONS TO HEAD CONTACT PIERCE NUT MANUFACTURER 56.36 R 3.0 TYP. 29.2 STROKE (TRAVEL) L C OF NUT 17.46 85.73 34.93 33.34 LC OF NUT 20 CENT. 114.30 68 O/79 22.1 41.28 20.64 VIEW THRU DIE SHOE FROM TOP WDX10-80-0801 ORDERING EXAMPLE: WDX10-80-0801-W520654 FOR O/ 10 DOWELS 19mm DEEP (2) PLACES FOR M10 SOC. HD. CAP SCR. 23mm DEEP (3) PLACES SPECIFIC PIERCE NUT NUMBER SEE W-DX10-4M PAGES 9 & 10. PIERCE NUT UNIT FOR M12 NUT SIZE ONLY. 8 MAY 1995

DIE BUTTON RETAINER STANDARD KEY LOCK 22.3 X 45 o 76.2 31.75 17.45 FOR 10mm DOWEL (2) HOLES C L NUT O/ D BUTTON DIA. 25.4 41.28 44.46 63.5 22.23 FOR M10 SOC. HD. CAP SCR. (3) HOLES 50.8 FORD ASSEMBLY O/ D NUMBER 25.4 31.75 SLUG HOLE REQ D IN DIE SHOE WDX10-80-0925 O/ 17 MIN. WDX10-80-0932 O/ 22 MIN. 22.3 X 45 o C L NUT PREFERRED DIRECTION OF FEED OPTIONAL DIRECTION 90 o 76.2 31.75 FOR M10 SOC. HD. CAP SCR. (3) HOLES ASSEMBLY INCLUDES RETAINER, BACKING PLATE & KEY. O/ 32 SLUG HOLE REQ D IN DIE SHOE 38.1 BUTTON DIA. 25.40 50.80 69.85 EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S 25.4 14.3 41.28 FOR 10mm DOWEL (2) HOLES 50.8 DIE BUTTON RETAINER WDX10-80-0938 USE THIS RETAINER FOR M12 NUT SIZE ONLY PAGES 3 & 7. JAN. 1994 9

DIE BUTON RETAINER SPACER PLATE FOR PIERCE NUT INSTALLATION HEAD MATERIAL: AISI- 6150 Rc. 53-55 O/ D 17.0 FORD ASSEMBLY NUMBER WDX10-80-1017 O/ HOLE REQ D IN BUTTON RETAINER O/ 25.4 22.0 WDX10-80-1022 O/ 31.75 23.76 73.15 31.75 17.45 O/ 10.5 FOR DOWELS (2 PLACES) C L NUT 44.46 60.50 45 o TYP. 22.23 30.25 O/ D THRU HOLE 41.28 49.28 O/ 11.0 THRU HOLE (3 PLACES) 6.3 5.0 23.76 73.15 31.75 17.45 O/ 10.5 FOR DOWELS (2 PLACES) PAGE 3 & 7. CL NUT 45 o TYP. 66.50 50.80 25.40 33.25 O/ 32 THRU HOLE 41.28 49.28 O/ 11.0 THRU HOLE (3PLACES) 6.3 5.0 RETAINER SPACER PLATE WDX10-80-1032 TOLERANCE BETWEEN SCREW HOLES TOLERANCE BETWEEN DOWEL HOLES +0.25 _ +0.10 _ EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S ORDER A 6.3mm PLATE FOR AJUSTMENT. DIMENSION 5.0mm TO APPEAR ON DESIGN. 10 MAY 1995

DIE BUTTONS MANUFACTURE STANDARD KEY LOCATION FOR WATER SEAL DIE BUTTONS ADD THE SUFFIX "W" AT THE END OF ORDERING NUMBER WHEN SPECIFIED ON PART PRINT. B DIRECTION OF NUT FLOW ADD THE SUFFIX (X) TO THE ORDERING NUMBER FOR OPTIONAL KEY LOCATION. A B 44.5 25.4 WDX10-80-1101- WDX10-80-1102- WDX10-80-1103- WDX10-80-1104-25.4 31.8 38.0 23.8 30.1 36.2 A FORD PIERCE NUT NUMBER W520650 W520660 W520651 W520661 W520652 W520655 W520656 W520662 NUT SIZE M5 X 0.8 M5 BLANK M6 X 1.0 M6 BLANK M8 X 1.25 M8 BLANK DIE BUTTON ORDERING EXAMPLE: WDX10-80-1101-012-090-X OPTIONAL KEY LOCATION PIERCE METAL RANGE (mm) 0.64-1.16 1.17-1.69 1.70-2.29 0.64-1.16 1.17-1.69 1.70-2.29 0.64-1.16 1.17-1.69 1.70-2.29 DIE BUTTON NUMBER WDX10-80-1101-012-045 WDX10-80-1101-012-060 WDX10-80-1101-012-090 WDX10-80-1101-012-045 WDX10-80-1101-012-060 WDX10-80-1101-012-090 WDX10-80-1102-022-045 WDX10-80-1102-022-060 WDX10-80-1102-022-090 INSTALLATION LOAD LBS. 6 9 12 6 9 12 8 11 15 DIE BUTTON LINE DIES RETAINER NUMBER WDX10-80-0925 WDX10-80-0932 CLINCH NUT UNIT TRANS & PROG DIES SEE SEE WDX10-80M WDX10-80M PAGE 5. PAGE 7. W520653 W520663 M10 X 1.5 M10 BLANK 1.02-2.29 WDX10-80-1103-032-060 18 W520654 W520664 M12 X 1.75 M12 BLANK 1.40-2.79 WDX10-80-1104-120-090 27 WDX10-80-0938 SEE SEE WDX10-80M WDX10-80M PAGE 6. PAGE 8. PAGES 3 & 7. EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S MATERIAL SPECIFICATION TO MANUFACTURER S STANDARD. MAY 2000 11

REGISTRY MARKER "L" +0.025-75.57 O/11.2 O/11.2 Z METRIC SHANK O/ 13 g5 0.8 X 45 o CHAMFER ENLARGED VIEW IN DIRECTION OF ARROW "Z" O/12 BALL (HEAVY DUTY LOCK) PUNCH BALL SEAT MUST CONFORM TO (ANSI) AMERICAN NATIONAL STANDARD INSTITUTE SHUT HEIGHT OF REGISTRY MARKER IS 76.0mm. FORD NUMBER WDX10-80-1301 "L" FOR LETTER "G" 76.238 76.200 "L" FOR LETTER "N" 75.984 75.946 WAS WDX20-60-0701 MATERIAL SPECIFICATION: AISI-W2 HEAT TREAT RC 58-60 PAGE 7. AT THE BOTTOM OF THE DIE STROKE, IF A CIRCLE AND "G" ARE STAMPED IN THE PANEL, THE DIE IS PROPERLY SET. IF A CIRCLE AND "NG" APPEARS, THE HIT IS TOO HARD. IF NO MARK APPEARS, THE HIT IS TOO LIGHT. JAN. 1994 13

RAM MOUNTED DEREELER SINGLE & DUAL UNIT 146.1 76.2 TYP. 85.7 OPTIONAL MOUNTING SURFACES 38.1 167.9 92.1 O/330 REF. STD. NUT REEL 22.2 TYP. 165.1 406.4 NUT FLOW 84.8 196.9 SINGLE RAM MOUNTED DEREELER WDX10-80-1401 FOR ALTERATIONS TO DEREELER CONTACT PIERCE NUT MANUFACTURER. 393.7 EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S 285.8 139.7 OPTIONAL MOUNTING SURFACES 167.9 O/330 REF. STD. NUT REEL 85.7 165.1 406.4 NUT FLOW 84.8 327.0 FOR DRAWING TEMPLATE CONTACT STAMPING DESIGN ENGINEERING DEPT. (313) 337-6514 O/20.6 THRU (4) HOLES DUAL RAM MOUNTED DEREELER WDX10-80-1402 393.7 PAGE 7. 14 JAN. 1994

AIR MANIFOLD BLOCK ASSEMBLY PLUG FEMALE CONNECTION 3/8-18NPT (2) FITTINGS IN 64 32 OUT FOR M10 SOC. HD. SCR. (2) HOLES 20 38 90 15 PLASTIC HOSE 1/4" O.D. X 1219mm LG. (8) PLACES 45 22.5 30 WDX10-80-1901 MALE CONNECTOR 1/8-27NPT. (8) PLACES EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S PAGE 7. JAN. 1994 19

DIE/HEAD WIRING KIT THE WIRING KIT JUNCTION BOX IS MOUNTED DIRECTLY TO THE PUNCH SHOE. PRODUCTION PLANT TO SPECIFY MOUNTING LOCATION. ONE WIRE KIT CAN CONTROL UP TO 8 PIERCE NUT UNITS FOR PART SENSING PROBE. PAGE 7. 1 DIE/HEAD WIRING KIT WDX10-80-2001 NO. REQ D DESCRIPTION 1 1 JUNCTION BOX - 1 8 x 6 ELECTRICAL ENCLOSURE - 1 ELECTRICAL PANEL - 14 AB TERMINAL BLOCKS - 2 PROX CABLE GRIP (8 PROX S) - 1 10-PIN BRAD H. RECEPTACLE FOR ELECTRICAL WIRING DIAGRAM CONTACT PIERCE NUT MANUFACTURER 20 MAY 2000

NUT INSPECTION PROBE PROBE IS TO USE ONLY WHEN THERE IS AN EXTRA STATION PROVIDED PAST THE PIERCE NUT OPERATION. DO NOT ADD AN EXTRA STATION FOR PROBING. 29.21 29.21 BLOCK ENTRAPMENT 76.2 SQ. 29.21 O/ 50.8 29.21 50.8 28.58 STROKE 30.18 PROBE TIP IS INTERCHANGABLE TO ACCOMMODATE NUT SIZE. MUFFLER 113.06 MAX. 85.73 PROXIMITY SENSOR EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER S ORDERING EXAMPLE WDX1080-2101 - W520654 NUT INSPECTION PROBE O/ 10mm X 25 LG. DOWEL WXD10-80-2101 SPECIFIC PIERCE NUT NUMBER SEE WDX10-4M PAGES 3 AND 4. 1/8-27NPT THREAD INPUT AIR SUPPLIED. (2) M6 X 90 LG. SOC.HD. CAP SCR. MUST ORDER ONE(1) HEAD/DIE WIRING KIT- WDX10-80-2001, AND ONE(1) AIR MANIFOLD ASSEMBLY-WDX10-80-1901, FOR EACH DIE. MOUNT UNITS TO LOWER DIE SHOE. MAY 1995 21

NUT DETECTION CONTROLLER PANEL 25 9.5 12.5 356 349 330 368 FOR ELECTRICAL WIRING DIAGRAM CONTACT PIERCE NUT MANUFACTURER. 406 WIRE GROMMET 127 WDX10-80-2201 SUPPLIED BY THE PRODUCTION PLANT. PERMANENTLY MOUNTED ON THE PRESS AND EASILY ACCESSIBLE TO THE OPERATOR. A CAM SWITCH THAT RUNS OFF THE PRESS IS NEEDED FOR THE SENSING PANEL TO FUNCTION. 22 END MAY 1995