SCRAMBLER 00 Model #WBCC Rev. 0 PARTS MANUAL PN and MICROFICHE PN /
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A A -ARM/STRUT MOUNTING... AIR BOX... C TABLE OF CONTENTS Parts Manual B C CARBURETOR... D CDI SYSTEM... D CONTROL PANEL... A CONTROLS - MASTER CYLINDER/BRAKE LINE... B CONTROLS - THROTTLE ASM./CABLE... B COOLING SYSTEM... A CRANKCASE and CYLINDER... D- CV JOINT - BTB... B D DECALS... DRIVE CLUTCH... DRIVEN CLUTCH... E B B B ELECTRICAL/TAILLIGHT... C ENGINE MOUNTING... A- EXHAUST SYSTEM... A FOX SHOCK, GAS, RESERVOIR... FRONT BRAKE... FRONT BUMPER and SHIELDS... FRONT CAB... FRONT HOUSING... FRONT STRUT... FRONT WHEEL... FUEL TANK... F F C B A A B B B A GEAR SELECTOR... C GEARCASE... C- GEARCASE/BRAKE and CHAIN COVER MOUNTING... C H HANDLEBAR/HEADLIGHT... B MAGNETO G M... O OIL PUMP... OIL TANK... P PART NUMBER INDEX... PISTON and CRANKSHAFT... PROP SHAFT... R REAR CAB... REAR WHEEL DRIVE... RECOIL STARTER... S SHOCK VALVING... STARTING MOTOR... STEERING POST... SWING ARM/SHOCK MOUNTING... TOOL KIT... WATER PUMP T W... D D A D-E D B The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly. A C D C D B C D D
Type - Front Type - Rear Type - Auxiliary Type - Parking BRAKES CAPACITIES Coolant Capacity (quarts) Fuel Tank (gallon) Gearcase Oil (ounces) Engine Counter Balance W0 Oil (quarts) Injector Oil (quarts) Engine (OW0) Rack, Front (pounds) Rack, Rear (pounds) Tongue Weight Tow Hitch Tow Weight Type DRIVE TRAIN DRIVE CLUTCH Center Distance (inches) Clutch Offset (inches) Clutch Weight Diameter Spider Spring Color DRIVEN CLUTCH Helix Angle Outside Diameter (inches) Spring Position DIMENSIONAL FEATURES Approx. Turning Radius (inches) Box, Cargo Bed Box, Tool Box (cubic feet) Ground Clearance (inches) Height (inches) Length (inches) Seat Height (inches) Weight (dry) Wheel Base (inches) Width (inches) GEARCASE Trans. Number and Type Shift Type Gear Reduction - Low Gear Reduction - Reverse Gear Reduction - High Front Drive (ratio) Final Drive (ratio) Center Drive (ratio) Axle to Axle Chain Type Chain Adjustment TIRES&WHEELS Tire Manufacturer Tire Size - Front Tire Size - Rear Tire Size - Center Tire Pressure - Front Tire Pressure - Rear Tire Pressure - Center Wheel Bolt Pattern - Front Wheel Bolt Pattern - Rear Wheel Bolt Pattern - Center SCRAMBLER 00 SPECIFICATIONS ENGINE Hydraulic Disc Hydraulic Disc Hydraulic Disc Hydraulic Lock, All Wheel. 0 cc N/A 0 0 0 Accessory 0 PVT / g. Cast White 0. - 0 N/A. x....0. PRD Side Lever N/A././ : / P N/A N/A 0 O-Ring Eccentric Titan xx xx N/A N/A Bolt,. Dia. Bolt,.0 Dia. N/A Engine Model Number Engine Type Bore & Stroke (mm) Displacement (cc s) Compression Ratio Cooling Alternator Output Elec. Start w/recoil Back Up Carburetors (no. of/size) Main Jet Pilot Jet Needle Jet Cut Away Air Screw Jet Needle Ignition Ignition (Type & Deg. BTDC) Spark Plug Gap (inches) Spark Plug (Type) Exhaust GRAPHICS Brake Lever Bumpers, Front & Rear/Steel Bumper Caps/Polyprop. Cargo Box or Bed Clutch Cover/Nylon Decal, Demand--Drive Color Decal, Polaris Color Decal, MacPherson Strut Location Decal, Model Name Color Decal, Engine Color Fender, Front/HDPE Fender, Rear/HDPE Footwell Frame/Steel Front Cover Grips/TPR Handlebar/Steel Handlebar Cover/TPE Headlight Pod/HDPE Mud Flaps/EVA Rack, Front/Steel Rack, Rear/Steel Rims/Steel Radiator Structure Color Seat Vinyl Side Panel/HDPE Spring, Front/Steel Spring, Rear/Steel Tank Cover/HDPE Tool Box Cover/HDPE w/lettering Color LIGHTS/BATTERY Headlight (watts) Taillight (watts) Brake Light (watts) Other (Grill Mntd. Lights) Indicator Bulb Battery SUSPENSION Front Type - Front Travel (inches) Strut Adjustment Rear Type - Rear Travel (inches) Shock Adjustment ECPLE0 Cycle,Oil Injection.0x0..: Effective Liquid 0W Standard /VMSS 0 0- (0). Nickel/Aluminum. Turn CEY- CDI. @ 000.0 NGKBRES USFS Pending Black Black N/A N/A Black Fire Red White/on Seat N/A Yellow/White/Black Yellow/White/Black Bright White Bright White Black Black Porsche Red Black Black Black/Fire Red N/A Black N/A N/A Bright White Black Porsche Red N/A Fire Red Fire Red N/A N/A N/A V 0/0 W V/. W V/. W N/A V/ W V AH MacPherson Strut. Gabriel - - - - - Progressive Rate Swing Arm. Fox Threaded Adjuster Polaris Industries Inc. reserves theright tomake changes in designand specifications and/or tomake additions or improvements to its products without notice.
SCRAMBLER 00L ATV PUBLICATION NUMBERS MODEL MODEL NO. OWNER S MANUAL OWNER S MANUAL SUPPLEMENT PARTS MANUAL PARTS MICROFICHE ASSEMBLY INSTRUCTIONS SCRAMBLER 00 PAINT CODES MODEL MODEL NO. COMPONENT TYPE COLOR DESCRIPTION POLARIS P NO. Springs Fire Red P0 Rims Bright White P
FRONT CAB 0 000 Nut, U-Clip Speed Screw -0 Mount, Cab 0-0 Frame 000 Clamp, Wire Routing Screw - Cover, Front, Red - Cab, Front, White (w/warning Decals) 0 Screw Washer 0 Washer Rivet Washer, Flat Nut, Nylok 0-0 -0 Bracket, Mudflap, RH ( Hole) Bracket, Mudflap, LH ( Hole) 00 0 Mudflap, Front, RH Mudflap, Front, LH 0-0 Footpad Rivet, Semi Tubular Trim, Footrest 0-0 Cleat, Heel Rivet Guard, Rock Screw / A
REAR CAB 0 0 0 Rivet, Pop Washer, Flat Screw 00 Spring, Latch, Light 0 Latch, Seat Cap, Seat Latch - - Seat, Porsche Red Covering, Seat, Porsche Red Tongue, Seat Rivet Bumper, Rubber Bracket, Lever Retainer Rivet Foil, Rear Cab, Small 0 Decal - Carb Information 0 Decal - Filter Element 0- Cab, Rear, White 00 Nut, U Type Speed -00 Shield, Muffler Foil, Foam Screw 0 Nut, Nylok -0 Guard, Clutch Rivet Plug, End Cap, Ribbed 0 Reflector, Red Screw -- -- -- -- -- -- -- Footpad (See Front Cab Pg. A, Ref. ) 0 0 Mudflap, Rear, RH Mudflap, Rear, LH -0 Bracket, Mudflap, LH Side Only Foil, Rear Cab 0 00 Bracket, Rear Seat Holddown / A
FRONT BUMPER and SHIELDS 0 0 Washer Screw Plug, Frame 0 Nut, U 0 0 Shield, Deflector, RH Shield, Deflector, LH 0-0 Bumper, Front Nut, Nylok Washer -00 Plate, Skid, Bumper Screw A Screw -0 Bracket, Radiator Shield 0 Nut, Speed -0 Shield, Radiator Side, RH Screw -0 Shield, Radiator Side, LH Screw 00 Clip, Dart -0 Shield, Upper Radiator 0 0 Reflector, Amber /
CONTROL PANEL 000 Indicator, Low Oil & High Beam 000 Indicator, Neutral, Reverse 000 Indicator, Hot Temperature -xx -xx Switch, Ignition (Incl. Key) NOTE: Ignition key blank may be ordered by using the four digit number on the key. Panel, Control, Outer Screw 0 Harness, Control Panel Panel, Control Inner 00 Cable, Choke Control / A
A ENGINE MOUNTING 0 0 0 0
ENGINE MOUNTING 0 Mount, Engine, Rubber 00 Insulator, Motor Mount Washer 0 Washer, Spring Lock Screw 0 Cable, Ground/Engine Nut, FLEXLOC 0 Washer -0 Bracket, Mount, Engine, Top 0 Fitting, Vent 00 Spark Plug, NGK BRES 00 Clamp, Hose 0 Hose, Upper Engine 0 Cable, Solenoid/Starter Insulator, Cable -- -- -- -- -- -- -- Seal, Cover Case (See Clutch Cover Pg. C, Ref. ) -- -- -- -- -- -- -- Asm., Drive Clutch, Basic ATV-0 (See Drive Clutch Pg. B, Ref. ) 0 Bushing Washer 0 0 Washer Screw 0 Nut, FLEXLOC 0 Washer 0-0 Mount, Engine, Front Screw Hose, Formed 00 Clamp, Narrow Band 0 Washer, Spring Lock 0 Screw 0 0-0 Engine Mount, Front Boot, Clutch Intake 0 Engine, ECPLE0-Short Block NOTE: The Short Block assembly contains a crankcase assembly, cylinder and cylinder head assembly, and a piston & crankshaft assembly. Prior authorization required for warranty consideration. 000-00 AR Line, Fuel 00 Valve, Check -0 Bracket, Engine Mount, Rear 00 Washer, Lock 0 Mount, Torque Stop, Rubber Nut 0000 Clamp, Hose, Yellow 0 00-00 AR Line, Fuel 00 Clamp 000 Filter, Fuel / A
COOLING SYSTEM 0 Nut, Nylok 0 Washer, Flat Fan Motor -0 Bracket, Cooling Fan 0 Valve, Drain Cock 00 Spacer, Mount, Radiator 0 Mount, Rubber, Radiator 00 Nut, U-Type 00 Clamp, Double Pipe -- -- -- -- -- -- -- Hose, Upper Engine (See Engine Mounting Page A, Ref. ) Screw -- -- -- -- -- -- -- Hose, Lower Engine (See Engine Mounting Page A, Ref. ) 00 Clamp, Hose 0 Harness, Fan/Thermal Switch Switch, Thermal Cap, Pressure 0 Radiator, U-Flow Cover, Radiator w/mesh 0 O-Ring 0 Screw 000 Clamp 0 Blade, Fan Screw Screw 0 Washer 00 Nut, Nylok 0 Spacer Bushing, Mount, Lower Radiator / A
EXHAUST SYSTEM 0 Dampener 0 Spacer Bolt, Carriage 0-0 Manifold -- -- -- -- -- -- -- Washer, Lock (See Crankcase and Cylinder Page D, Ref. ) -- -- -- -- -- -- -- Nut (See Crankcase and Cylinder Page D, Ref. ) 00 Spring, Exhaust Nut, Nylok Washer Washer, Rubber 0 Bushing 00 Bushing Dampener, Vibration 0 Screw Gasket, Exhaust 00-0 Headpipe 0-0 Muffler 00 Spring, Exhaust 0-0 Silencer 0 Screw / A
FUEL TANK 0 Tank, Fuel (Incl.,,) Grommet, Fuel Tank Gasket, Fuel Cap 0 Cap, Fuel Tank 000-00 AR Hose, Vent Vent Bolt Washer Screw 00 Clamp, Hose 0000 Clamp, Hose 000-00 AR Fuel Line A 000 Filter 0-0 Bracket, Tank Mount, Rear Nut, Nylok 00 AR Pad, Fuel, Bulk 0 Fitting, Fuel Outlet, Main, 0 Hose, Formed Spacer, Fuel Valve 0 Knob, Fuel Valve 0 Screw Nut, Fuel Valve 0 Valve, Fuel, -Way 0 Fitting, Fuel Outlet, Reserve, 0 /
OIL TANK 00 Fitting 000-00 AR Line, Fuel Sensor, Oil Level 0 Rivet, Pop 00 T-Clip Screw Tank, Oil, Drilled 0 Fitting 00 Clamp 000- AR Line, Fuel 000 Clamp, Hose, Large Green 000 Filter Washer Gasket, Oil Cap 0 Cap, Oil Tank / A
DECALS RH 0 LH 00 Decal - USA 0 Decal - Warning, Heavy Loads 0 00 Decal - Polaris, Seat Kit - Decal Application Solution 0 Decal - 00L/C 0 Decal - Tank Side, RH 0 Decal - Warning, AWD Switch 0 00 Decal - Polaris Kit - Decal Application Solution 0 Decal - Scrambler, RH 0 Decal - Warning, Discretionary 0 Decal Drain, Recoil 0 Decal - Concentric Drive System 0 Decal - 00 0 Decal - Scrambler,LH 0 Decal - Switch, Override, AWD 0 Decal - Age Warning 0 Decal - Tank Side, LH 0 Decal - Demand--Drive 00 Decal - Passenger Warning 00 Decal - Caution, Tire Pressure 0 0 Decal - Clutch Cover 0 Decal - Warning, General 0 Decal - Fuel Lever / B
PROP SHAFT 0 Shaft, Prop Guard, Prop Shaft, Side Screw Guard, Prop Shaft, Front Screw 0 Yoke, Prop Shaft, Transmission 0 Shaft, Prop 0 Kit - Cross & Bearing 0 Yoke, Front Gear Case Pin, Roll / B
FRONT HOUSING 0 0 Asm., Gearcase, Front (Incl. -,-) Seal O-Ring Cover, Front Housing Input 0 Bearing 0 Ring, Retaining 00 Bearing Shaft, Input, Front Housing Bushing 0 Washer Screw, Set, -X/ 0 Ring, Retaining Seal 00 Strap, Panduit 000 Clamp, Wire Routing 000- AR Line, Fuel Vent Gearcase, Front Housing Bearing, Needle Shaft, Output, Front Housing 0 Gear, T, Spiral Bevel Washer, Thrust Washer, Thrust Bearing, Ball 0 Cover, Output, Front Housing O-Ring Plug Washer Plug, Drain Plug, Washer 0 Rivet 0 Washer, Spring Lock Screw / B
CV JOINT - BTB BTB 0 Asm., CV Housing w/sleeve Sleeve, Drive Shaft Seal 0 Clamp, Large, CV Joint 00 Circlip, Drive Shaft Boot, CV Joint 00 Weld., Shaft Replacement (Incl. ) 00 Weld., Cardan Replacement (Incl.,,,) 00 Kit - Cross and Bearing 00 Yoke, Splined Pin, Spring 00 Clamp, Band, Small 00 Kit - Repl. Boot, CV Joint (Incl.,,) 00 Kit - Drive Shaft w/sleeve / B
FRONT STRUT 0 Bumper, Strut 0 Strut, Front Washer 00 Clamp, Rubber Coated 0 Washer 0 Nut, FLEXLOC Screw Retainer, Strut Casting Wire -- -- -- -- -- -- -- Asm., Front Brake Caliper, RH (See Front Brake Pg. B for Details) 0 Bearing, Tapered Roller Cone 0 Bearing, Tapered Roller Cup Sleeve, Hubstrut Seal 000 Fitting, Lubrication Coil, Magnetic 00 00 Asm., Hubstrut, RH (Incl.,-) Asm., Hubstrut, LH (Incl.,-) 00-0 Spring, Coil, Strut 00 Retainer, Spring, Top 00 Pivot, Ball Bottom Screw 0 0 Spacer, Threaded -- -- -- -- -- -- -- Asm., Drive Shaft w/sleeve (See CVJoint-BTBPg.B,Ref.) 0 Seal, Hubstrut 00 Pivot, Ball Top Spacer, Rubber Washer 0 Nut, FLEXLOC / B
FRONT WHEEL DETAIL A A 0 Screw Disc, Brake 0 Seal, Front Hub Plate, Armature 0 Asm. Clutch, Front Hub, Elec./Mech. (Splined Drive Shaft) 0 Bearing, Tapered Roller Cone 0 Bearing, Tapered Roller Cup Stud 0 Asm. Hub, WD (Incl.,,) 00 Cage, Roll 00 Rolls 00 Spring, Garter 00 Spacer (Splined Drive Shaft) 000 Cam (Splined Drive Shaft) 00 Plug, Magnetic Drain Tire (xx), Titan 00 Washer Pin, Cotter 0 O-Ring 0 Cap, Hub Screw Nut Nut, Lock 00- Rim, Front 0 Valve, Rim / B
FRONT BRAKE Asm., Front Brake Caliper, LH (Incl. -) Asm., Front Brake Caliper, RH (Incl. -) 00 Screw, Bleeder Screw, Socket Set Caliper,Brake,LH Caliper,Brake,RH 0 Kit - Front Brake Boot (Incl.,) Square Ring Molded (.0) 0 Square Ring Molded (. x.) 000 Piston, Caliper 0 Insulator, Caliper 0 Kit - Piston and Insulator Seal (Incl. -) 000 0 00 Kit - Severe Duty Brake Pad, Front (Complete set of pads) Kit - Brake Pad, Soft, Front Kit - Brake Pad, General Mount, Caliper Boot, Bushing Boot, Pin Seal -- -- -- -- -- -- -- Screw (See Front Strut Page B, Ref. ) / B
A -ARM/STRUT MOUNTING 0 0 Nut, FLEXLOC Bushing Asm.,TieRod(Incl.-) Boot, Seal, Rod End 0 Rod End, RH Nut 00 Rod, Tie 0 Nut, LH 0 Rod End, LH, w/fitting 0 Washer 0 Nut Pin, Cotter -- -- -- -- -- -- -- Asm., Hubstrut (See Front Strut Pg. B, Ref. ) 00 Joint, Ball Bracket, Ball Joint Screw Boot, Rubber Nut, Castle Screw 0 0 Shield, CV Joint, RH Shield, CV Joint, LH Bushing, A-Arm Long 00 Bushing 00 Shaft, A-Arm 0 0 Kit - A-Frame, LH Kit - A-Frame, RH 00 Fitting, Lubrication 0 Washer, Spring Lock Screw Screw Screw / B
HANDLEBAR/HEADLIGHT 0 00 Kit - Handlebar Block (Incl.,,) -- -- -- -- -- -- -- Asm., Throttle Control(See Controls - Throttle Asm./Cable Pg. B, Ref. ) -0 Handlebar Screw Pad, Handlebar 0 Cover Pad, Handlebar -- -- -- -- -- -- -- Asm., Master Cylinder (See Controls - Master Cylinder/Brake Line Page B, Ref. ) Spacer, Switch, LH Switch, Handlebar, LH 0 Grip, Handlebar 00 Screw B 000 Polyclamp 0 Harness, Headlight, Hi/Low Nut, Nylok 0 Washer 0 Washer Nut, Nylok -0 Bracket, Headlight 00 Clip, Tinnerman 000 Headlight Bulb, Headlamp, Hi/Low Beam 0 0-0 Guard, Headlight Screw 0-0 Block, Handlebar Retainer /
STEERING POST 0 Asm., Steering Post (Incl.,) Bushing, Steering 00 Fitting, Zerk (0 ) Screw Washer O-Ring Spacer, Steering Post 0 Nut B Pin, Cotter 0 Bushing, Steering, Lower Rivet, MonoScrew Plug, Grease, Steering 00 Fitting, Lubrication Bushing, Steering Console -0 Bracket, Upper Steering Bushing Nut, Nylok /
CONTROLS - THROTTLE ASM./CABLE 00 Screw 0 Decal - Throttle 000 Cap 00 Packing 0 Asm., Throttle Control (Incl. ) Switch, Demand Drive 000 Bulb, Demand Drive Indicator B 00 Holder 00 Screw 00 Screw 00 Plate 0 Switch, ETC 0 Washer, Sealing 00 Cable, Throttle Control /
CONTROLS - MASTER CYLINDER/BRAKE LINE 0 000 000 Kit - Master Cylinder Reservoir (Incl.,,,) Asm., Master Cylinder (Incl. -) 0 Screw, Cap 0 Cap, Reservoir 0 Diaphragm 000 Kit - Clamp 0 Asm., Piston, Master Cylinder 00 Rivet 0 Kit - Brake Lever, w/parking Brake Latch (Incl.,,) -- -- -- -- -- -- -- Spring, Flat 00 Nut 00 Kit - Park Brake Lever (Incl.,) 0 Screw, Master Cylinder Reservoir 00 Screw, Master Cylinder Reservoir -- -- -- -- -- -- -- Ring, Square, Master Cylinder, Res. 0 Line, Brake, Upper w/fittings Switch 0 Line, Brake, Hand, Rear 00 Clamp Rivet, Pop 0 00 Line, Brake, Left Front w/fittings Screw 0 Line, Brake Right Front w/fittings 0 Fitting / B
DRIVE CLUTCH Screw 0 Washer, Spring Lock Cover, Bearing 0 Spring, Clutch 0 Washer, Multilube Roller and Bushing Guide, Button, Stemless, Clutch AR AR AR AR Spacer (.00) Spacer (.0) Spacer (.0) Spacer (.00) 00 Weight, Shift (S-) Screw, Shoulder 0 Nut, FLEXLOC 0 Bearing, Moveable, /I 00 Pin, Roller Clutch, Drive Basic ATV-0 (Less,) / B
DRIVEN CLUTCH 0 Spacer, Driven Clutch 0 AR Bushing(Max) Belt, Drive 0 Asm., Driven Clutch (Incl. -,-) 0 Washer, Domed 0 Washer, Spring Lock Screw AR Washer 0 AR Washer B 0 AR Washer 0 Bearing, Moveable, / Bearing, Moveable, I 0 Spring, Clutch Ramp, Stationary Spacer Ring, Retaining Screw 0 Button, Ramp /
GEARCASE MOUNTING Screw -0 Bracket, Transmission Nut, Flange Screw 0 Washer, Spring Lock 0 Washer Screw Sprocket, T Ring, Retaining Shim Screw / C
REAR CALIPER MOUNTING Frame Screw 0 Caliper, Rear Seal 0 Line, Brake, Hand, Rear 0 Line, Brake, Foot, Rear 00 Clip, Rosebud 0 Clip, Silencer Box 0 Screw, Banjo Bushing, Caliper Mount 0 Washer 0 Washer, Spring Lock Screw Mount, Caliper, Lower Mount, Caliper, Upper Screw -0 Guard, Brake Disk 0 Kit - Brake Pad / C
REAR BRAKE MASTER CYLINDER 0-0 Bracket, Reservoir Screw 0 Reservoir 0000 Clamp, Red 0 Hose 00 Trim, Edge Screw 0 Asm. Master Cylinder, Brake, Foot Rod, Brake 00 Spring Washer Pin, Cotter Bushing -0 Brake, Foot Bolt Nut 0 Insert 0 Washer Pin, Cotter 0 Nut, Nylok / C
REAR WHEEL Screw Hub, Rear Wheel, Large Flange 0 Nut, Flange Washer, Cone 00 Nut, Castle Pin, Cotter Hub, Dust Cover Washer, Flat 0 Valve, Rim 00 Pushnut 00- Rim, Rear Tire (XX) / C
REAR HOUSING 0 Ring, Retaining Retainer, Nut 0 Nut, Jam Seal, Foam Nut, Nylok Disk, Brake Stud 0 Hub, Brake (Incl. ) 0 Ring, Retaining 0 Spacer, Axle O-Ring 00 Seal C Bearing, Cone, Tapered Bearing, Cup, Tapered 0 Housing, Axle, Rear 000 Fitting, Lubrication 0 Link, Connector, 0 Regina 00 Axle, Rear -0 Guard, Sprocket 0 0 Spacer -0 Drive Chain, 0 ORD, O-Ring Sprocket, T 0 Screw 0 Asm, Hub, Sprocket (Incl. ) /
CLUTCH COVER 0 0 0 Nutsert 0-0 Bracket, Clutch Cover, Front Seal, Cover, Clutch, Inner Washer Screw 0 Seal, Clutch Cover Cover, Clutch, Front 00 Clip, Clutch Cover Screw 0 Decal - Clutch Cover 0 Decal - Eng./Clutch Modification 0 Decal - Automatic Transmission Screw 00 Strap, Panduit Boot, Clutch Intake Screw Duct,AirOutlet,Clutch 0 Cap, Overflow, Drilled Gasket, Overflow Cap 0 Plug, Cap Washer Screw 00 Clamp, Narrow Band 000- AR Line, Fuel 00 Fitting, Barbed, 0 0 Duct, Inlet Down Tube Washer 0 Kit - Cover, Clutch, Inner (Incl.,,) -0 Bracket, Clutch Cover 0 Washer Screw Rivet, Pop Seal, Cover Case -0 Bracket, Retainer Seal -- -- -- -- -- -- -- Screw and Washer (See Crankcase and Cylinder Page D, Ref. ) / C
SWING ARM/SHOCK MOUNTING 0 Nut, Nylok 0-0 Spring, Compression 0 Decal - Warning, Fox Shock Ring, Spring Preload, Adjustable 000 Retainer, Spring, Body, Threaded 0 Shock, Gas, Reservoir 0 Retainer, Spring Screw Rivet Pad, Chain 00 Fitting, Lubrication 0 Nut 0 Washer Bushing, Swing Arm, RH Screw, Swing Arm Bushing, Pivot, RH 0 Asm., Swing Arm (Incl.,,) 0 Decal-ChainFreePlay Guard, Chain 0 0 Screw Bushing 0 Washer Nut 0 Nut Washer Screw Screw Bushing, Swing Arm, LH Bushing, Pivot, LH / C
ELECTRICAL/TAILLIGHT 0 0 0 Harness, Main Wire 00 Strap, Panduit 0 Breaker, Circuit, 0 AMP 0 Light, Tail/Brake (Incl. -) Screw 00 Lens 000 Bulb 00 Gasket 00 Backing 00 Clip, Retainer 0 Washer Screw 0 Pad, Battery Cover, Battery 00 Decal - Battery Insulator, Cable 00 Kit - Battery Screw, Short 00 Cable, Battery/Engine 00 Hook, Battery Strap C 0 Strap, Battery Holddown 0 Tube, Battery Vent 00 Battery 00 Cable, Battery/Solenoid 0 Cable, Solenoid/Starter Nut, Nylok 0 Screw 000 Board, Terminal Rivet Screw 0 Screw 00 Limiter, LR - Screw 00 Rectifier, Regulator, LR-- 00 Asm., Tool Box (Incl. Lid Cover and Gasket) Lid Cover, Tool Box Gasket Screw /
AIR BOX 0 Nut, Wing Washer 0 Cover, Air Box Gasket, Cover 0 Cover, Filter Foam, Precleaner, Sleeve Filter, Air Foil, Air Box Box, Air Silencer 00 Strap, Panduit 00 Plug, Cap 00 Clamp 00-00 AR Line, Fuel Washer C Boot, Carburetor Screw 00 Clamp, Notched Ventura, Intake Boot, Air Silencer 0 Foam, Collar 00 Strap, Cable 0 Washer, Flat 0 Screw 0 Stand, Filter 0 Stud Stud Seal, Foam, Air Box 0 Plate, Air Box /
GEAR SELECTOR Asm., Gear Selector (Incl. -,,,) Asm., Knob HR Screw 0 Grommet, Gear Shifter Rod, HR Shifter 00 Strap, Wire Switch, HR Shifter Switch, Sensor Bearing 00 O-Ring C 0 Base Plate, HR Shifter Screw 0 Nut, FLEXLOC 0 Rod End, mm, LH 0 Nut, LH 00 Rod, Shift Linkage 0 Nut, RH 0 Rod End, mm, RH Top Plate, HR Shifter 0 Screw /
C GEARCASE 0 0 0 0 0
GEARCASE Asm., Gearcase (Incl. -0) Screw 0 Washer Dampener, Carb Vibration Gearcase, LH Mach 0 Bearing, Ball Shaft, Reverse T 0 Washer, Thrust 0 Bearing, Needle 0 Fork, Shift High/Rev. Mach Sprocket, T 0 Ring, Retaining Dog, Engagement 0 Washer, Thrust Bushing, Garlock Shaft, Output Gear, 0T Washer, Thrust Ring, Retaining 0 Bearing, Ball 0 0 Screw 0 Bracket 0 Spring, Shifting Interlock 0 Pin, Interlock Shaft, Shift 00 Washer Bellcrank 0 Nut 0 Ring, Retaining O-Ring 0 Plug Washer Gearcase, RH Mach 0 Tube, Vent Screw Cover, Snorkel O-Ring Seal Shim Subassembly, Snorkel Gear 0 Bushing, Garlock Plug 00 Bearing, Ball Chain, Roller P Sprocket, /T Gear, T Ring, Retaining Sprocket, /T Cover, Center Drive Bearing 0 Ring Retaining 0 0 Shaft, Pinion T Bushing, Garlock Washer, Thrust 0 Deflector, Oil 0 Chain, Silent Shaft, Input Pipe, Knock Screw Bushing, Pivot 0 Washer / C
FOX SHOCK, GAS, RESERVOIR 0 0 Shock, Gas, Reservoir 000 Wiper, Clear, Outer 000 Wiper, Inner 0000 O-Ring 0000 Bearing w/du 000 O-Ring 000 000 Screw O-Ring 0000 Ring, Piston, Floating, Fox 0000 O-Ring, Fox End Cap 000 Piston, IFP 000 Asm., Cap, Reservoir, ATV Fox Shock (Incl.,,) 000 Retaining Ring, ATV Fox Shock 000 000 000 Asm., Air Valve Screw O-Ring 000 O-Ring, ATV Fox Shock 000 Eyelet 00 Bushing 00 Bushing, Eyelet Bumper, Compression 00 Sleeve 00 Asm., Cap-Body, Fox ATV Compl. 0 000 Plate, Top-Out 0000 Ring, Piston, Fox 000 Bushing, Back-up 000 Nut, Lock 0000 O-Ring, Fox 00 Bushing, Eyelet / C
SHOCK VALVING Shaft Piston Nut 000 Valve, Shock (.0 x. x.00) 000 Valve, Shock (.0 x. x.00) 000 Valve, Shock (. x. x.00) 000 Valve, Shock (. x. x.0) 000 Valve, Shock (.0 x. x.0) 000 Valve, Shock (.0 x. x.0) 000 Valve, Shock (. x. x.00) C 000 Valve, Shock (. x. x.00) 000 Valve, Shock (. x. x.0) 0000 Valve, Shock (. x. x.0) 000 Valve, Shock (.0 x. x.0) 000 Valve, Shock (.0 x. x.0) 000 Valve, Shock (.0 x. x.0) /
D CRANKCASE and CYLINDER 0 0 0 0 0
CRANKCASE and CYLINDER 0 Gasket (Head) 00 Cylinder Head (Incl. ) 0 Gasket, Aluminum 0 Plug, Drain 0 Nut, Flange 0 Pipe Complete (Water) 00 Nut 000 Washer, Spring 0 Gasket (Exhaust) Non-Asbestos 0 Stud 0 Pipe (Elbow) 0 Nut, Flange 0 Bolt, Banjo 0 Check Valve 0 Gasket 0 Adapter 00 Valve 00 Stopper 00 Screw and Washer 0 0 Gasket (Reed Valve) 0 Reed Valve (Incl. -) 0 Stuffer 0 Screw, Pan Head 00 Clamp 0 Bolt, Flange (Adapter) 0 Asm., Band (Adapter) (Incl. ) 0 Plug 0 Gasket 0 Gasket (Case ) 0 0 Pipe (Breather) 0 Bolt, Flange 00 Pipe (Elbow) 0 Bolt, Flange 0 Seal, Oil 0 Plug 0 Bolt, Flange 00 Asm., Crankcase (Incl.,0,,,,,0,) 0 Screw, Flange 00 Pin, Dowel 0 0 Bearing, Ball 0 O-Ring 0 Oil Gauge 0 Bolt, Flange 0 Bearing, Ball 0 Bearing, Ball 0 Seal, Oil 00 Screw and Washer 0 Stud 0 Stud 0 0 Asm., Crankcase (Incl.,,,,,-,-,) 0 Bearing, Ball 0 Gasket, Cylinder Non-Asbestos 0 Clamp 00 Washer 0 Bolt, Flange 0 Cylinder (Incl.,,) 0 Stud 0 Gasket, Aluminum / D
PISTON and CRANKSHAFT 0 0 0 0 Piston Ring (Std) Piston Ring (0.mm/.0 O/S) Piston Ring (0.0mm/.00 O/S) 0 Clip, Piston Pin 0 Piston Pin 0 0 0 Piston (Std) Piston (0.mm/.0 O/S) Piston (0.0mm/.00 O/S) 0 Balancer 0 Plate 0 Bolt, Flange 000 Key, Woodruff 0 Gear, Drive 0 Washer, Guide 00 O-Ring 0 Collar 0 Nut, Slit 00 Washer 00 Nut, Lock 0 0 Asm., Crankshaft (Incl.,,,0,,) Crankshaft 0 Spacer, Crank Pin 0 Bearing, Large End 0 Bearing, Small End 0 0 Rod, Connecting 0 Crankshaft 0 0 AR AR Spacer (0.mm) Spacer (0.mm) 0 Crank Pin / D
OIL PUMP 0 0 Screw and Washer 0 Cover (Oil Pump Case) 00 Gasket (Oil Pump Case) 00 Case (Oil Pump) 00 Grommet 0 Grommet 0 Screw and Washer 0 Clamp, Hose 0 Pipe, Vinyl 0 Nut D 0 Washer, Spring 0 Spring and Lever 0 O-Ring 0 Spacer 0 Wheel 0 Pin, Spring 0 Asm., Oil Pump (Incl. -) 0 Washer 0 Screw, Air Vent 0 0 Collar, Cam Shaft /
CARBURETOR 0 0 0 Top 0 Spring, Throttle 00 Plate (Throttle) 0 Needle, Jet (CEY-) 0 Packing 0 Valve, Throttle (.) 0 Cap, Plunger 000 Spring 0 Asm., Plunger 0 Spring, Throttle Adjuster 0 Washer 000 Screw, Throttle Stop 00 Adjuster 00 Spring, Air Adjuster 00 Jet, Pilot (#) 00 Screw 0 Screw, Guide 0 O-Ring 0 Jet, Main (#0) 0 0 Float Chamber 00 Float 0 Cap 000 Gasket 0 Needle Valve (.) 00 Arm, Float 0 Pin, Float 00 Packing 00 Asm., Carburetor (Incl. -) 0 Ring, Main Jet 0 0 Needle Jet (0-) (0) 000 E-Ring / D
RECOIL STARTER 0 Spring, Spiral 00 Bush 0 Plug 0 Gasket 0 0 Asm., Recoil Starter (Incl.,,,-) Starter Case 0 Screw and Washer 0 Bolt, Flange D 0 Bushing 0 Screw and Washer 0 Plate, Friction 0 Spring, Friction 0 Reel 00 Rope 0 Spring, Return 0 Ratchet /
STARTING MOTOR 0 00 Rear Cover 0 Nut, Flange 00 Brush 0 0 Asm., Starting Motor (Incl. -,-,-,0-) Asm., Starter (Incl. -,,-,-) 00 Ring, Rubber 0 Gasket 0 Bolt, Flange 00 Front Cover (Incl. ) 00 O-Ring 00 Through Bolt 0 Bracket D 0 Set, Washer 00 Asm., Armature (Incl.,) 0 O-Ring 0 Bearing, Ball 0 O-Ring 0 Washer, Gear Shaft 0 Gasket, Starter, Non-Asbestos 0 Bolt, Flange 0 00 Clip 0 Spring, Return 0 Asm., Gear Shaft (Incl.,0-) 0 Spring, Weight 0 Clip /
MAGNETO 0 Screw and Washer 0 Clamp 0 0 Asm., Plate (Incl. -,-,-) Plate, Coil 0 Screw, Flange (Pilot) 0 Coil, Exciter 0 Screw and Washer 0 Stator 0 Flywheel, w/ring Gear 0 Screw and Washer D 00 Screw and Washer 0 Grommet 0 Harness, Wire 00 Coupler, P 000 Washer, Spring 00 Nut 00 Cap, Spark Plug 0 Ignition Coil 0 Switch, Magnetic 00 C.D.I. System /
WATER PUMP 0 Thermo Switch 0 Bearing, Ball 0 Seal, Oil 0 Seal, Oil 00 00 Water Pump Casing (Incl. -,) Water Pump Casing (Incl.,) 00 Stud 0 Nut, Flange 00 Stud 0 0 AR AR Spacer (0.mm) Spacer (0.mm) 0 Gasket, Casing Non-Asbestos 0 Impeller 00 Washer 000 Washer, Spring 00 Nut 0 Clamp, Hose 00 Hose, Main / D
TOOL KIT 0 Asm.,ToolKit(Incl.-) 00 Pouch, Tool Kit 0 Wrench, Box, Special 0 Wrench, - Spanner 0 Screwdriver 0 Tire Pressure Gauge Wrench, Spanner Manual, Owner s, ATV Supplement, Owner s Manual Scrambler 00 / D
PART NUMBER INDEX Part Ref. Grid Part Ref. Grid Part Ref. Grid 0-0.. 0.. A 0...... A 0-0.. 0... B 0-0.... A 0-0..... A 0-0...... A 0-0...... A 0..... A...... C 0-0..... A 00-0.... A 0-0.... A 0-0.... A..... B..... B 0..... B... C... C... B 00...... B 00...... B 0...... B 0... B 0000..... C 0000..... C 0000..... C 0000..... C 0000..... C 000..... C 000..... C 000..... C 000..... C 000... 0.. C 000..... C 000..... C 0000..... C 000..... C 000..... C 000..... C 000..... C 000..... C 000..... C 000..... C 000..... C 000..... C 000..... C 000..... C 000..... C 000..... C 000..... C 0000..... C 000...... C 000..... C 000..... C 000..... C 000..... C 000..... C 000..... C 000..... C 00..... C 00..... C 00..... C 00..... C 00-..... C 00-..... B 0...... B 0...... B 0...... C 0...... C 0...... B... C 0...... C 00..... C...... B -0...... B 0..... B... B...... B 0...... C... B -0..... C 0...... B 0...... C 0..... B 0..... B 0..... B 0..... B 0..... B 0..... B 00..... B 00..... B 00..... B 00... 0.. B 0..... B 0...... C 0...... C 0..... B... C 0...... C 0...... C 00...... B 00..... B 00..... B 00..... B 00..... B 00..... B 000..... B 00..... B 0..... B 000..... B 00...... C 00...... B 00...... B 00...... B 00...... B 00...... B 00... B 000..... B 000..... B 00...... B... B 000...... B 00...... B 0..... B D 00..... B 0...... B 0...... B 0...... B 0...... C 0...... C..... A...... B...... B 0...... C 0...... C 0...... C 0..... A 0...... A 0...... B..... A..... A 000..... A 000..... A.. A 00...... C -...... A 0...... A 0... 0... A -...... A -...... A 00..... D 0...... B 0... D 0..... D 00..... A 000...... D... D 00...... D 000...... D 00...... D 00...... D 000...... D 0...... D 0...... D 00...... D 0...... D 0...... D 00...... D 0...... D... D 0...... D 0...... D 0...... D... D 00...... D... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D
PART NUMBER INDEX Part Ref. Grid Part Ref. Grid Part Ref. Grid 0...... D 0...... D 0... 0... D 0...... D 0...... D... D 0...... D 0...... D 0...... D 00...... D 0..... D 0..... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0..... D 0...... D 0...... D 00...... D 00...... D 00...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0... 0... D 0...... D 00...... D 0... 0... D 0...... D 0...... D 0...... D 0...... D 0...... D 0... 0... D 0...... D 0...... D 0... 0... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 00...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 00...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 00...... D 00...... D 0...... D 0...... D 0...... D 00...... D 00...... D 00...... D 00...... D 00...... D 00... 0... D 0...... D 0...... D 0...... D 0...... D 0...... D 00...... D 0...... D 0...... D 0...... D 00...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 00...... D 0...... D 0...... D 0...... D 0... 0... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 00...... D D 0...... D 00...... D 00...... D 00...... D 00...... D 00...... D 0...... D 0..... A 0...... D 0...... D 0...... D 00...... D 0...... D 0...... D 0...... D 00...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 00...... D 0...... D 0...... D 00...... D 0...... D 0...... D 0..... A 0..... A 0..... A 000...... D 000...... D 000...... D 00...... D 00...... D 00...... D 000...... D 00...... D 00...... D 00...... D 00...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0...... D 0... 0... D 00...... D 0...... D 0...... D 0... 0... D 0...... D 0...... D 0...... D 0...... D 0...... D 00...... D 0...... D
PART NUMBER INDEX Part Ref. Grid Part Ref. Grid Part Ref. Grid..... B...... C -0...... C...... C 0...... C 0..... C 0..... C 0..... C 0..... C 0...... B.. C 00...... B.. C 0..... C 0... 0.. C 0..... C 0..... C 0..... C 00..... C 0..... C 0..... C 0..... C 0..... C 0..... C 00..... C..... C..... C..... C..... C 0..... C..... C..... C..... C..... C...... B.. C..... C...... B...... B..... C 0...... B.. C 0..... C 0..... C...... B...... B...... B 0...... B...... B.. C...... B 0.. C...... B...... B... 0... B...... B 0...... B...... B...... B...... B..... C... 0... B...... B 0...... B...... B...... B...... B...... B..... C..... C..... C..... C..... C 0..... C..... C..... C..... C..... C..... C..... C..... C..... C..... C 0... 0.. C..... C..... C..... C..... C..... C..... C..... C..... C..... C 0..... C..... C... 0.. C..... C..... C..... C..... C 00...... D 00...... D 00...... D 0...... D 00...... B 00...... B 000...... B 00...... B 00...... B 0...... B 0...... B 00...... B 0...... B 0...... B 0...... B 0...... B 0...... B... B 0...... B...... C...... C 0..... B.. B..... B D..... B 0...... B 0...... B 00...... C 00...... C 00...... C 0..... A... C 0..... A 00...... D 00...... C 000...... C 000..... B 000...... B 00...... C 00...... C 00...... C 000...... A 000...... A 000...... A 000...... C 00...... C 00...... C -xx...... A -xx...... A..... B..... B..... A...... B...... A 0..... B..... A 00...... C 0..... A 00..... A 0..... B 0...... C 00..... B 000...... B 00..... C 00...... B 00...... B 00...... B 00..... A 00...... C 00..... C 0... 0... B...... B...... B..... B...... C...... C...... C 0...... C...... C...... C...... C...... C..... A..... B.. B..... B..... B
PART NUMBER INDEX Part Ref. Grid Part Ref. Grid Part Ref. Grid...... C 0-0...... A...... A...... B...... B -0...... A... A...... B -0...... C..... A..... D 0...... C...... C...... B 00...... B 0..... B 00... 0... A 0-0.... A...... B...... B -0..... C -0.... B -0...... A 0...... C 0...... C -0..... A -0..... A -0..... B 0-0...... C -0..... C -0...... C -0.... A -0.. 0... A 0..... A -0...... C -0..... A -0..... A -0..... C -0..... A...... C..... A..... B -0..... A -0..... A...... C...... B..... A..... A... C...... A...... C... 0... C..... A 0...... B...... B...... B...... B 0..... A...... C..... A 0..... A..... B...... B 0...... B..... A..... A...... C...... C..... A..... C...... C 0..... C...... B...... C...... B...... C..... A...... B...... A...... C...... B...... C...... C..... A 0..... A 0..... A 0...... C 0..... B 0..... A 00..... A 00...... B 00...... B 0..... B 0...... B..... A...... C... 0... B 0... 0... B...... A 0..... B..... B..... B..... B..... B...... B..... A...... C...... C...... C..... A -00..... A -...... A... 0... C..... B...... C...... C...... A...... A...... A 0...... C -00...... A 0...... C... 0.. A 0...... C... 0... B D...... C...... C...... C...... C..... A...... A 0-..... A...... A...... C 0..... A...... C...... B...... B...... B...... C...... B 0...... C 00..... B 0... 0... C 0-0..... B 0...... C..... A..... A...... C 0...... C...... B...... B...... A...... C...... A...... C...... A...... C...... C...... C... 0... C...... A 0...... A 0...... A 0...... A 0...... A 0...... A 00...... A 0...... B 00...... C 0..... B 0..... B 00-0..... B 00...... A 0... C... C 0-0...... C 00...... C 0...... B 00..... A 00..... A 00...... B 00..... A 00...... C 00..... A 0..... A 0..... A
PART NUMBER INDEX Part Ref. Grid Part Ref. Grid Part Ref. Grid 0..... A 0..... A 0..... A 0..... A 0..... B 0..... C 0..... C 0...... B 0...... B 00...... C 0..... B 0...... B 0...... A 00...... B 0...... B 0...... A 0...... B 00...... B 0...... C 0...... B 0...... B 0... C 0... B 0...... C 0...... B 0...... B 0...... B 0...... B 0...... C 0...... B 0...... C 0...... B 0...... B 0...... B 0...... B 0...... B 0...... B 0...... B 0...... B 00...... B 0000..... A.. A... C 00...... B... C 000...... B 000...... B... C 000..... A 00...... B 00...... A 000...... A... B 00...... B.. B 00...... C 00...... C 00...... C 00...... C 00..... B... C 00..... A... C 00..... A 00..... A.. A 00..... B 00..... A 00...... B 00...... C 00..... A.. A 00...... B 00...... B 00...... C 00...... B 000..... A 00..... B 00..... A..... B...... C 0...... C...... C... C..... B 0... C.. C...... A...... B... C...... C...... B... B...... C...... C...... C...... C...... C...... B..... B...... C...... A... A.. A.. A... B... C... C..... A...... C...... A..... B...... A... A...... B..... A...... C...... B... C...... A..... A 0..... A..... A E...... C... 0.. A...... C... 0.. A.. C 0...... C...... C...... A 0...... C...... B 0... 0... C 0..... A..... A..... A.. B...... B..... B...... A...... B... C...... C...... B... B... C...... C...... B...... C...... B 0...... C...... B..... A...... C...... A... A...... C..... A...... B...... C 0..... A...... C...... A 0...... A 0..... B...... C...... C...... A 0... A... A.. A... B 0... C...... C 0...... B...... C..... A.. A... B.. B 0..... A... B..... A..... A...... B
PART NUMBER INDEX Part Ref. Grid Part Ref. Grid Part Ref. Grid...... C... C...... B... C 0...... C 0...... B...... B...... B 00...... C 0..... B 0..... C 0..... C 0..... C 0...... B 00..... A 0...... B 0...... C 0...... C 0...... C 0...... C 0...... A 0...... C 0...... A 0..... A... B... B... C 0..... B 0..... A.. B... C 00..... A..... A..... A...... C...... C...... B...... A... C...... C...... C 0..... A 0..... A... B... C... C..... A...... A... A... A..... B...... C..... B...... C..... A... C... C... 0... C 00...... B 0...... C 0..... B 0..... A.. B 0..... B 0..... B 0...... A.. A 0..... A... B... C 0...... A... B... B... C... C 0...... C 0... 0.. A...... C...... A...... C 0..... A..... B...... A...... A... A...... A...... B... C...... B... C...... C..... B..... B...... A... C...... A...... B... B 00...... C 00...... A.. A 000...... A 00...... C 00...... A 00...... B 00...... C 0...... C 0...... C...... C..... B...... C 000-00.... A.. A.. A 00...... C 00..... A 000-... A... B... C 000-00.... A 00-00.. 0.. A 00-00..... C..... D..... D E
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