The Coatema R&D Center 05.03.18 2011 2018 COATEMA Coating Machinery GmbH www.coatema.de 1
Connect Like Follow 2018 COATEMA Coating Machinery GmbH www.coatema.de 2
Our Team R&D Centre Dr. Ludger Michels Dr. Klaus Crone Philipp Weymann R&D Projects Team Dr. Nico Meyer Thomas Exlager Simon Mathioudakis Julian Imm Regina Reuscher Heike Molitor - Head of department - Senior Research Fellow - Application engineer - Head of department - Researcher - Researcher - Design Engineer - Project Controlling - Project Controlling 2018 COATEMA Coating Machinery GmbH www.coatema.de 3
The Coatema R&D Center Want to save resources, money and time We offer access to a wide variety of Lab, Pilot and Production tools We offer immediate exposure to process development and machine operation without long training periods We offer our experience and skills to cut down lead times for your product development We offer the full SME (Small Medium Enterprise) support and participation in funded R&D projects for process and machine related challenges 2018 COATEMA Coating Machinery GmbH www.coatema.de 4
R&D Services Process Development Feasibility study Ink process study Process analysis Proof of concept Smale scale prototype Test Production Prototyping Near to market testing TRL evaluation Training of staff Education Coatema Conference Training of customers Education of students After sales service and ramp up of processes of Coatema units Custom design for equipment Prototyping Proof of concept Funded Research Projects German funded Horizon 2020 Global 2+2 projects B2B projects 2018 COATEMA Coating Machinery GmbH www.coatema.de 5
Process Technologies Coating Printing Laminating Imprinting Pretreatment Drying Curing Crosslinking Cutting 10-15 units on 1.200 sqm Sheet to Sheet up to 300 x 500 mm Roll to Roll up to 700 mm width Operation Speed 0.1 to 200m/min 2018 COATEMA Coating Machinery GmbH www.coatema.de 6
Benefits With Coatema Application experts and interdisciplinary expertise - You will be able to Validate your process Check your line layout Run your R&D trials in lab2fab environment Scale up your process Run your products 2018 COATEMA Coating Machinery GmbH www.coatema.de 7
Round the clock support Services include technical briefing & brainstorming trial planning & preperation choice of unit & layout support in logistics training programs for staff 2018 COATEMA Coating Machinery GmbH www.coatema.de 8
Cutting Edge Technology Print freeform pattern R2R with industrial Inkjet Structure the surface with Micro/Nano imprint Lithography in R2R and R2P Coat intermittent low viscous media with patented Coatema piezo controlled slot die Cure & crosslink your coating & printing with NIR, Photonic Sintering and LED UV Coat, print & laminate under Nitrogen atmosphere 2018 COATEMA Coating Machinery GmbH www.coatema.de 9
R&D Center Equipment Roll to RollTR Max. Working Width Line Speed Tension LS 17 - Linecoater 700 mm 2 200 m/min 25 500 N CC 08 - Click & Coat 500 mm 0.1 10 m/min 10 (5) 250 N SM 21 - Multifunctional Coating line 500 mm 1 30 m/min 50 2.500 N NI 16 - Nano Imprint R2R 300 mm 0.1 10 m/min 10 250 N NI 19 - Nano Imprint R2P 300 mm 0.1 10 m/min 10 250 N DC 17 - Deskcoater 500 mm 0.1 10 m/min 50 500 N SC 25 - Smartcoater 300 mm 0.1 10 m/min 10 250 N SC 29 - Smartcoater 300 mm 0.1 10 m/min 10 250 N BC 37 - Basecoater (inert) 250 mm 0,2 5 m/min 25 250 N BC 57 - Basecoater incl. vertical 300 mm 0.1 2 m/min 25 250 N TR 01 - Testsolution R2R 100 mm 0.1 10 m/min 25 250 N Sheet to Sheet Table Size Line Speed EC - 68 Easycoater 300 x 400 mm (A4) 0.1-10 m/min EC - 71 Easycoater 300 x 500 mm (A3) 0.1-4 m/min TS - 16 Testsolution S2S 270 x 450 mm (A4) 0.1 4 m/min TS - 17 Testsolution S2S 270 x 450 mm (A4) 0.1 4 m/min 2018 COATEMA Coating Machinery GmbH www.coatema.de 10
R&D Center Layout Equipment 2018 COATEMA Coating Machinery GmbH www.coatema.de 11
Systems in the R&D Center Coating Doctor Blade Slot Die Double side Micro Roller 3 Roller Engraved Roller Powder Scattering Reverse roll coater Curing Hot Air Infrared UV UV LED NIR Photonic sintering Other systems are available on request Printing Rotary and Flat Screen Gravure / Engraved Roller Flexo Roller Inkjet Processes Lamination / Delamination Cross Cutting Web direction Cutting In line Rinsing / Reaction Containers In line Reaction Zones Corona Nitrogen Environment Quality control systems 2018 COATEMA Coating Machinery GmbH www.coatema.de 12
R&D Center Equipment Data 2018 COATEMA Coating Machinery GmbH www.coatema.de 13
R&D Associations 2018 COATEMA Coating Machinery GmbH www.coatema.de 14
Active R&D Projects Currently 14 Projects in operation Coatema follows Open Pilot Centre Philosophy 2018 COATEMA Coating Machinery GmbH www.coatema.de 15
Anything Missing? Let us know and we will make it happen! Trails: Dr. Ludger Michels lmichels@coatema.de R&D projects: Dr. Nico Meyer nmeyer@coatema.de 2018 COATEMA Coating Machinery GmbH www.coatema.de 16
Thank You www.coatema.de info@coatema.de 2018 COATEMA Coating Machinery GmbH www.coatema.de 17