ENIGMA SERIES INLINE HOMOGENIZERS THE MOST EFFICIENT SOLUTION FOR MIXING, DISPERSING, PARTICLE REDUCTION, HOMOGENIZING AND EMULSIFICATION PROCESSES.
ENIGMA SERIES Inline Homogenizers The Enigma series of inline homogenizers are the best solution for virtually all tasks connected with highquality homogenizing, particle size reduction, mixing, dissolving, creating stable emulsions, suspensions and other such products. The series of models includes engine powers from 0.75 to 250 kw, various types of execution, and a wide range of options, and it allows you to choose a homogenizer that will perfectly fit any product with various requirements for the production process. IDEAL FOR PRODUCING: sauces, emulsions, reconstituted juices, poppy, soy and other vegetable milks, ointments, gels, lotions, etc. The size of particles in the initial product should not exceed 2 10 mm (depending on the type of product and the power of the homogenizer). The homogenizers in this series are equipped with a multi-level rotor/stator type operating unit. When the product goes through the multilevel rotor/stator, it is subjected to the effect of linear speed that increases at every next level in geometric progression. The high linear speed and multiple mechanical reduction with the rotor teeth, ensures obtaining stable emulsions, suspensions, solutions and other mixes with a particle size from 2 µ *(depending on the power of the homogenizer, the type of the product, the number of laps of the product passing through the circulation loop). The pumping function of the Enigma series homogenizers is quite weak, so if the product viscosity exceeds 200 cp, a delivery pump must be used. The output of the delivery pump should be synchronized with the homogenizer to prevent cavitation from occurring. The shear energy in this particular type of homogenizer is weaker than in Ultra series models. Reduction of particles occurs as the result of a combined effect of grinding/crushing with a mechanical operating unit, high linear speed with tangent vector, alteration of pulsating voltage, cavitation and ultrasound. The product is subjected to intense angular spread (the so-called hand fan effect ), during which the same volume of the product, while remaining the same in terms of height, is spread out: it is scattered radially, which causes cavitation and breaking of intermolecular bonds.
Enigma Series Homogenizers Are Offered In Four Versions: Solo, Mono, Complete, and Sanitary* SOLO. This version includes a homogenizing unit, a seal, a bearing unit, and fastenings (grips). Connecting it to a motor is necessary. Advantages: low cost Possibility of selecting the motor yourself (for example, in the case of explosive areas) You can select the necessary revolution speed by fitting power transmission wheels (pulleys) Allows you to use any other motor in place of the engine (such as a diesel engine), and thus it can work autonomously, without electricity Easy integration MONO. This version includes an electric motor, a homogenizing unit, and a seal (in the basic version this is a single end seal that is cooled down by the product). Advantages: The homogenizer is ready to work, there is no need for additional connections or devices to begin operation Easy assembly Compact design low cost of installation only an electric cable needs to be connected COMPLETE. This version includes an electric engine, a homogenizing unit, a seal, a bearing unit, a frame, a belt, a pair of pulleys, and fastenings (grips). Advantages: Possibility of building your own custom-design homogenizers Depending on the type of product (viscosity, thickness), a more powerful motor can be installed You can install a special type of engine and select the revolution speed of homogenizer by fitting necessary power transmission wheels (pulleys) *The versions Mono, Solo, Complete, Sanitary are shown for models Enigma, Booster, Booster and Shark respectively.
SANITARY. This version can be added to the versions Solo, Mono, and Complete. An additional hygienic casing ensures fast cleaning, protects from splashes, and adds an aesthetically pleasing appearance, as well as ensuring compliance with GMP standards. Processes Affecting The Product Mechanical and crushing grinding Multi-level shear cutting Geometric acceleration of linear speed Alteration of pulsating voltage Cavitation Ultrasound Available Options Horizontal or vertical version Can be equipped with a funnel or a container for product recirculation Any material for coming in contact with the product Heating/cooling jacket Variable diameters of input/output enable improving the function of pumping or of the cavitation effect Double end seal Increased rotor speed Various rotor/stator designs Adjustable gap between the rotor and the stator (Shark model) ATEX compliant version
Advantages Suitable for a wide range of products, with both high and low viscosity, with particles in the raw product up to 10 mm* depending on the power of the homogenizer. Reliable design, use of high-quality materials and components. Entirely produced in the EU. You can select the perfect homogenizer for any application. Maximum degree of particle size reduction thanks to the combined effect of mechanical operating parts, high linear speed, shear energy, cavitation, and ultrasound. The multi-level design of the rotor/stator ensures excellent particle reduction, homogenization and mixing already after the first passage of the product through the homogenizer. Thanks to the high efficiency with which the product is processed, the customer s expenses are reduced as soon as the homogenizer is integrated into the customer s production line. Model Enigma 1 1,5 2 3 5 7 11 15 18 22 30 37 45 55 75 90 110 132 Power, kw 1,1 1,5 2,2 3 5,5 7,5 11 15 18,5 22 30 37 45 55 75 90 110 132 Rotor rotational speed, rpm 3000 1500/3000 1500 Flow rate, max, l/h* 500 1000 1500 2500 4000 6000 9000 15000 18000 17000 23000 28000 32000 42000 58000 67000 71000 75000 Operating Temperature ** -15 o C - +110 o C DN inlet / outlet 40/32 40/32 40/32 40/32 50/40 50/40 65/50 65/50 80/65 80/65 80/65 80/65 100/80 100/80 125/100 125/100 150/125 150/125 Dimensions, weight * Max water flow, single pass, no requirements for output pressure **Basic sealing See Dimension Sheet
OUR SERVICES Manufacturing and sales through a wide network of sales offices of modern high-quality equipment for homogenizing, mixing, particle reduction, dispersion, and pumping for production plants in the food, chemical, pharmaceutical, cosmetic, and other industries. Technical consulting, testing, implementation and servicing. Our experts have practical, hands-on experience in processing various types of products. We have our own research center with a wide range of equipment available for testing on your product. Assembly, commissioning, and regular servicing is carried out by certified specialized partners in strict compliance with the manufacturer s rigorous standards for the quality and efficiency requirements of the processes performed. A wide network of sales representatives and service centers. Sales, assembly, commissioning, warranty, and post-warranty servicing through a wide network of service centers. Find the nearest sales representative in the contacts section. OUR ADVANTAGES The best price vs quality ratio. Application of exclusively European materials and components, the highest quality of equipment manufacturing, and we abide by a rational pricing policy. Quick implementation of the product into the market. Our experience and our own R&D departments allow us to perform quick and highly precise scaling of the necessary processes, from pilot installation to complete industrial implementation. Sales offices and servicing locations in over 50 countries Extensive theoretical and hands-on experience in developing and manufacturing equipment for homogenizing, mixing, emulsifying, dispersion, and pumping of various products in all branches of industry. A wide range of commercial homogenizing, mixing, and pumping equipment, as well as the possibility of creating specialized solutions for the customer s specific needs. Development, manufacturing, sales, and servicing of equipment is carried out in a centralized manner, based on a common database, technical, and normative documentation. High-quality execution at our own manufacturing facilities in the EU. Use of highquality components that guarantee long service life and trouble-free operation. Advanced and up-to-date engineering solutions, efficiency and functionality. The vast knowledge base built by our experts over many years of manufacturing industrial equipment, an excellent understanding of the physics of the processes performed, as well as practical experience in implementing various technological solutions guide us in choosing the best equipment for each product/process during the pre-purchase technical consulting stage. Technical consulting, assistance in choosing the right solution for your product and your particular process. Tests with your products are carried out at our main research center or at our partner companies. Convenience, efficiency, functionality, and modernity. The Enigma line of industrial equipment is designed and manufactured for solving the customer s tasks in the most efficient way possible, with the application of all currently existing trends and technologies. EMA Europe S.R.O. e-mail: info@enigma-hpa.com +421233325774 Find your nearest sales representative at enigma-hpa.com/contacts