BLASTMASTER 0 CU. FT. ABRASIVE BLASTING POTS GUIDE
Company Profile Since 1944, Marco has developed a strong tradition of providing innovative and reliable products and services to the surface preparation and protective coatings industries. We are the world s premier provider of Abrasives, Blasting, Coating, Dust Collectors, Engineered Systems, Rental, Safety, Service, Repair, & Modernization, and Vacuums. Through innovative designs and a total commitment to quality, Marco manufactures products that increase production rates, create a safer workplace, and reduce maintenance costs. Marco s industry experience, manufacturing capabilities, legendary customer service, product availability, logistics services, and technology leadership is your assurance that we deliver high quality products and services, providing the best value to you, our customer. The Marco Difference Industry Experience With Marco on your team, you have access to expertise which can only come from decades of industry leadership. We have organized our engineering department, production specialists, customer operations, and safety support into a Center of Competence. As a Marco customer, you have access to hundreds of years of cumulative experience related to your operations. Manufacturing Excellence Marco is a U.S. based, ISO 9001:008 certified manufacturer of equipment for the Surface Preparation and Protective Coatings industries. Marco s engineers benchmark the industry to ensure that we design and manufacture superior products that set the Gold Standard for performance, safety, and quality. Legendary Customer Service Marco s legendary customer service team is staffed by friendly, highly-trained individuals who are focused on providing the highest level of product support, order accuracy, and customer satisfaction. Product Availability We stock over 10,000 SKU s and have more than 4 shipping locations to serve North American and International markets for all major brands of blasting and coating equipment. As the largest provider of surface preparation and protective coatings equipment in the world, our inventory levels and product availability are unmatched. Logistics Services Marco s in-house logistics team is dedicated to moving your shipment anywhere in the world. We move more than 14,000 truckloads every year, allowing you to save on freight costs by leveraging our buying power. Lower your process costs with a single invoice, which includes product and freight. Technology Leadership Our website provides: Operator s Manuals, Part Numbers and Schematics Guides, SDS information, and Features & Specifications Guides, providing access to information 4/7. Our Extranet application allows you to receive quotes and place orders online. Our Intranet maintains a complete record of your purchase history to assist with ongoing support of your existing equipment and future purchasing decisions. Vision Statement Marco is the world s premier provider of Abrasives, Blasting, Coating, Dust Collectors, Engineered Systems, Rental, Safety, Service, Repair, & Modernization, and Vacuums. Mission Statement Marco provides strong leadership and innovation to the surface preparation and protective coatings industries. We dedicate our efforts to the continuous improvement of our products, services, processes, people, and most importantly, the quality of our customer s experience. Quality Statement Marco is committed to providing superior quality in the design, manufacturing, distribution, rental, service, and repair of our products. Our ISO 9001:008 certification extends throughout all operations in all locations. Continuous improvement of our processes and supply chain Integration comprise the core of our business strategy for delivering exceptional quality and value in all Marco products and services. Management Philosophy We are a company dedicated to the success of every customer and associate. We discuss, debate, challenge, measure, and test our ideas. We will be boundless and limitless in our passion to improve. Through sound leadership and dedicated associates, we will ensure a long term, profitable future for Marco, our associates, customers, and suppliers. 1 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots
TABLE OF CONTENTS Company Profile............................1 Part Numbers..............................3 Part Numbers and Schematics..............7 Moisture Separator Assembly................. 7 External Fittings and Components, Side View.... 8 External Fittings and Components, Rear View.... 9 Internal Fittings........................... 10 Pipe String Assembly...................... 11 Moisture Separator Mounting Assembly........ 1 Blastmaster Maxum III Abrasive Metering Valve 13 Blastmaster Maxum III Abrasive Metering Valve Urethane Sleeve........................ 1 Blastmaster Maxum III Abrasive Metering Valve Tungsten Carbide Sleeve............ 17 Blastmaster Maxum III Abrasive Metering Valve Urethane Sleeve................... 19 Blastmaster 130P Remote Control System..... 1 1-1/ NPT High-flow GateKeeper Air Valve..... 3 1-Volt DC Blastmaster 130E Remote Control System................................. 10-Volt AC Blastmaster 130E Remote Control System................................. 7 Blastmaster 10-Volt AC to 1-Volt AC Power Converter............................... 9 1-Volt DC 190 Electric Control Assembly..... 31 1-Volt DC 190 Electric Solenoid............. 3 1-Volt AC 190 Electric Control Assembly...... 33 1-Volt AC 190 Electric Solenoid............. 34 Power Distribution Boxes.................... 3 190 Pneumatic Solenoid..................... 3 Blastmaster Camlock Closure Lockout Device... 37 Blastmaster Large Exhaust Muffler............ 39 Fork-Pocket Skid.......................... 41 Optional Accessories...................... 4 Bulk Bag Racks (Optional)................... 4 Bulk Bag Rack Locking Pin (Optional).......... 4 Abrasive Screen and Funnel (Optional)......... 43 Literature References..................... 43 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots
PART NUMBERS BLASTMASTER 0 CU. FT. ABRASIVE BLASTING POTS WITH HIGHWAY TRAILER Part Numbers Mounting Option Highway Trailer Number of Outlets Power Source Remote Control Switch Metering Valve Sleeve Tungsten Carbide 1010818 Pneumatic 1 X Urethane 1010819 Pneumatic 1 X 10108134 1-Volt DC 11 X 1010813 1-Volt DC 11 X 10108140 10-Volt AC 11 X 10108141 10-Volt AC 11 X 10108130 3 Pneumatic 1 X 10108131 3 Pneumatic 1 X 1010813 3 1-Volt DC 11 X 10108137 3 1-Volt DC 11 X 1010814 3 10-Volt AC 11 X 10108143 3 10-Volt AC 11 X 1010813 4 Pneumatic 1 X 10108133 4 Pneumatic 1 X 10108138 4 1-Volt DC 11 X 10108139 4 1-Volt DC 11 X 10108144 4 10-Volt AC 11 X 1010814 4 10-Volt AC 11 X The highway trailer includes electric brakes, fenders, and a DOT approved light package. 3 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots
PART NUMBERS Part Numbers BLASTMASTER 0 CU. FT. ABRASIVE BLASTING POTS WITH YARD TRAILER Mounting Option Yard Trailer Number of Outlets Power Source Remote Control Switch Metering Valve Sleeve Tungsten Carbide 10108110 Pneumatic 1 X Urethane 10108111 Pneumatic 1 X 1010811 1-Volt DC 11 X 10108117 1-Volt DC 11 X 101081 10-Volt AC 11 X 1010813 10-Volt AC 11 X 1010811 3 Pneumatic 1 X 10108113 3 Pneumatic 1 X 10108118 3 1-Volt DC 11 X 10108119 3 1-Volt DC 11 X 1010814 3 10-Volt AC 11 X 101081 3 10-Volt AC 11 X 10108114 4 Pneumatic 1 X 1010811 4 Pneumatic 1 X 1010810 4 1-Volt DC 11 X 1010811 4 1-Volt DC 11 X 101081 4 10-Volt AC 11 X 1010817 4 10-Volt AC 11 X The yard trailer is ideal for applications where mobility around the work site is required. Blastmaster 0 Cu. Ft. Abrasive Blasting Pots 4
PART NUMBERS Part Numbers BLASTMASTER 0 CU. FT. ABRASIVE BLASTING POTS WITH FORK-POCKET Mounting Option Fork-Pocket Skid Number of Outlets SKID Power Source Remote Control Switch Metering Valve Sleeve Tungsten Carbide 1010809 Pneumatic 1 X Urethane 10108093 Pneumatic 1 X 10108098 1-Volt DC 11 X 10108099 1-Volt DC 11 X 10108104 10-Volt AC 11 X 1010810 10-Volt AC 11 X 10108094 3 Pneumatic 1 X 1010809 3 Pneumatic 1 X 10108100 3 1-Volt DC 11 X 10108101 3 1-Volt DC 11 X 1010810 3 10-Volt AC 11 X 10108107 3 10-Volt AC 11 X 1010809 4 Pneumatic 1 X 10108097 4 Pneumatic 1 X 1010810 4 1-Volt DC 11 X 10108103 4 1-Volt DC 11 X 10108108 4 10-Volt AC 11 X 10108109 4 10-Volt AC 11 X The fork-pocket skid allows for ease of movement around a work site while using a mechanical lifting device. Blastmaster 0 Cu. Ft. Abrasive Blasting Pots
PART NUMBERS Part Numbers BLASTMASTER 0 CU. FT. ABRASIVE BLASTING POTS WITH STATIONARY LEGS Mounting Option Metering Valve Sleeve Number of Remote Control Power Source Stationary Outlets Switch Tungsten Urethane Carbide 10108074 Pneumatic 1 X 1010807 Pneumatic 1 X 10108080 1-Volt DC 11 X 10108081 1-Volt DC 11 X 1010808 10-Volt AC 11 X 10108087 10-Volt AC 11 X 1010807 3 Pneumatic 1 X 10108077 3 Pneumatic 1 X 1010808 3 1-Volt DC 11 X 10108083 3 1-Volt DC 11 X 10108088 3 10-Volt AC 11 X 10108089 3 10-Volt AC 11 X 10108078 4 Pneumatic 1 X 10108079 4 Pneumatic 1 X 10107970 4 1-Volt DC 11 X 1010808 4 1-Volt DC 11 X 10108090 4 10-Volt AC 11 X 10108091 4 10-Volt AC 11 X The 0 stationary legs are ideal when the abrasive blasting pot will be in the same location for an extended period of time. Blastmaster 0 Cu. Ft. Abrasive Blasting Pots
Figure 1: Moisture Separator Assembly 1 3 4 Fig. 1 1 10811 100 CFM Moisture Separator 101183 " Pipe Plug 3 10118 1-1/" (M) NPT x 1/4" (F) NPT Bushing 4 1017019 1/4" x 1/4" NPT Hex Nipple 108000 1/4" NPT Full Port Brass Ball Valve 7 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots
Figure : External Fittings and Components, Side View 1 3 11 10 9 4 7 8 Fig. 1 1010098 Camlock Assembly (Five Required) 1010097 10" Hatch O-Ring 3 101104 " NPT Full Port Brass Ball Valve 4 100003 Manway Crab (Two Required) 1000034 1" x 1" Manway Cover 10100703 1" x 1" Manway Assembly Gasket 7 1011848 Manway Nut and Bolt (Two Required) 8 1010070 1" x 1" Manway Assembly (Includes Item #'s: 7, 8, 9, and 10) 9 10101183 3" MNPT x " FNPT Bushing 10 100180 " NPT Close Nipple (Two Required) 11 10ME " 4-Lug Female NPT Coupling Blastmaster 0 Cu. Ft. Abrasive Blasting Pots 8
Figure 3: External Fittings and Components, Rear View 1,,3 4 4,7,8 0 9 11,1,13,14 10 18 17 Fig. 3 1 1010097 1/-13 x 1-1/4" UNC Hex Bolt (Four Required per Ladder) 1010098 1/-13 Hex Nut (Four Required per Ladder) 3 1010099 1/" Washer (Eight Required per Ladder) 4 10910 Hazard Identification Sticker (Two Required) 10000343 Ladder Kit (Two Required per Abrasive Blasting Pot) 10103394 U-Bolt 3/8-1 x " 7 101441 3/8" I.D. x 3/4" O.D. Washer 8 0100138 3/8"-1 Hex Lock Nut Zinc 9 Blastmaster Large Exhaust Muffler (See Figure 4) 10 100001 Ladder Extension (Two Required) 1010391 Ladder Extension with Tape (Two Required) 11 10101938 3/8"-1 Hex Nut (Eight Required) 1 1010193 3/8" Lock Washer (Eight Required) 13 1010194 3/8" Flat Washer (Eight Required) 14 1010109 3/8-1 x 1-1/4" A307 Bolt (Eight Required) 1 101009 3/4-10 Hex Nut (Eight Required) 1 101009 3/4" Lock Washer (Eight Required) 17 1010094 3/4-10 x 4" Hex Bolt (Eight Required) 18 10000498 4" Blind Flange 19 1000001 4" Flange Gasket 0 109104 Hazard Identification Sticker 19 1 1 9 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots
Figure 4: Internal Fittings 8 9 9 7 1 4 3 Fig. 4 1 1010797 1-1/4" x 38" Toe Nipple 10004 1-1/4" NPT 90 Elbow 3 10007 1-1/4" NPT x 8" Nipple Galvanized 4 101103 1-1/" x 3" Nipple Galvanized 1011841 1-1/" Y-Strainer 101401 1-1/" Close Nipple Galvanized 7 1000038 1-1/" NPT 4 Coupling 8 10107971 1-1/4" x 38" Toe Nipple 9 10000349 Internal Media Deflector (Two Required) Blastmaster 0 Cu. Ft. Abrasive Blasting Pots 10
Figure : Pipe String Assembly 1 1 11 10 9 3 7 8 4 Fig. 1 101189 1-1/" x 3/4" x 1-1/" Reducing Tee 101401 1-1/" Close Nipple (Three Required) 3 101101 1-1/4 NPT Close Nipple 4 10110A 1-1/4" Union End Brass Ball Valve 10SBS 1-1/" NPT Brass Tank Coupling 101180 1-1/" NPT 4 Street Elbow (Two Required) 7 10AHCL3 Band Clamp (Four Required) 8 10SFE4 1-1/" NPT Swivel Female Air Hose Fitting (Two Required) 9 10AH11B 1-1/" I.D. Air Hose Per Foot 10 101103 1-1/" NPT Full Port Brass Ball Valve 11 101300 High-Flow Gatekeeper Air Valve 1-1/" 1 101004 3/4" x 1/4" Galvanized Bushing 3 11 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots
Figure : Moisture Separator Mounting Assembly,,7,8 1 4 3 3 10,7,8,9 Fig. 1 100188 " x 1-1/" Bushing 1011849 1-1/" Close Nipple (Two Required) 3 1011784 1-1/" Flange (Two Required) 4 101178 1-1/" Flange Gasket 101178 1/" UNC x -1/4" Hex Bolt (Four Required) 101007 1/" Lock Washer (Eight Required) 7 1010074 1/" Flat Washer (Eight Required) 8 10101941 1/-13 Hex Nut (Eight Required) 9 1010097 1/-13 x 1-1/4" UNC Hex Bolt (Four Required) 10 10101171 Bulk Pot Moisture Separator Mounting Bracket Blastmaster 0 Cu. Ft. Abrasive Blasting Pots 1
Blastmaster Maxum III Abrasive Metering Valve Item # Part # Fig. 7 10101949 1010907 1010190 1010908 Description 1-1/4" Blastmaster Maxum III Abrasive Metering Valve Tungsten Carbide Sleeve Complete 1-1/4 Blastmaster Maxum III Abrasive Metering Valve Multi-port Sleeve Complete 1-1/ Blastmaster Maxum III Abrasive Metering Valve Tungsten Carbide Sleeve Complete 1-1/" Blastmaster Maxum III Abrasive Metering Valve Multi-port Sleeve Complete 1 1010199 Knob 10190 1/8" Breather Muffler (Two Required) 3 101411 Cap 4 1010831 Vibration Disc 10141 Bump Ring 101413 Spring 7 10140 1/ 13 Nut 8 10141 Piston Seal 9 10141 Piston 10 101417 Tungsten Carbide Plunger 11 1010177 Body 1 101440 3/3" x 3/8" Groove Pin 13 10103977 Heavy-Duty Plunger Seal 14 101438 101013 Tungsten Carbide Sleeve Carbon Steel Sleeve- Multi-Port - Optional (Orifice sizes: 0.178", 0.18", 0.78" and 0.343") 1 101437 Seat for Tungsten Carbide Sleeve 1 10143 Insert for Tungsten Carbide Sleeve 17 10143 O-ring for Tungsten Carbide Sleeve 18 101441 3/8" Washer (Four Required) 19 10101933 3/8 1 x -1/" Bolt (Four Required) 0a 0b 1010907 1010908 1-1/4" Base, Through Hardened (For use with 10101949) 1-1/" Base, Through Hardened (For use with 1010190) 1 1011901 1" Square Pipe Plug 101443 Repair Kit with Tungsten Carbide Sleeve (Includes Item #'s: 8, 10, 13, 14, 1, 1, and 17) 1010909 Repair Kit with Carbon Steel Multi-port Sleeve (Includes Item #'s: 8, 10, 13, 14, 1, 1, and 17) 10141 Soft Seal Kit (Includes Item #'s: 8,13,1 and 17) 109104 Hazard Identification Tag 13 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots
Figure 7: Blastmaster Maxum III Abrasive Metering Valve 1 3 4 7 8 9 10 11 1 14 1 1 13 17 1 0a 18 0b 19 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots 14
Blastmaster Maxum III Abrasive Metering Valve Urethane Sleeve Item # Part # Fig. 8 1010194 1010194 Description 1-1/4" Blastmaster Maxum III Abrasive Metering Valve Urethane Sleeve Complete 1-1/" Blastmaster Maxum III Abrasive Metering Valve Urethane Sleeve Complete 1 1010199 Knob 10190 1/8" Breather Muffler (Two Required) 3 101411 Cap 4 1010831 Vibration Disc 10141 Bump Ring 101413 Spring 7 10140 1/ 13 Nut 8 10141 Piston Seal 9 10141 Piston 10 101417 Tungsten Carbide Plunger 11 1010177 Body 1 101440 3/3" x 3/8" Groove Pin 13 10103977 Heavy-Duty Plunger Seal 14 10149 Urethane Sleeve 1 101441 3/8" Washer (Four Required) 1 10101933 3/8-1 x -1/" Bolt (Four Required) 17a 17b 100009 1000030 1-1/4" Base, Through Hardened (For use with 1010194) 1-1/" Base, Through Hardened (For use with 1010194) 18 1011901 1" Square Pipe Plug 101444 Repair Kit with Urethane Sleeve (Includes Item #'s: 8,10,13 and 14) 1014 Soft Seal Kit (Includes Item #'s: 8,13, and 14) 109104 Hazard Identification Tag 1 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots
Figure 8: Blastmaster Maxum III Abrasive Metering Valve Urethane Sleeve 1 3 4 7 8 9 10 11 1 13 18 14 17a 1 17b 1 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots 1
Blastmaster Maxum III Abrasive Metering Valve Tungsten Carbide Sleeve Fig. 9 101087 Blastmaster Maxum III Abrasive Metering Valve Tungsten Carbide Sleeve Complete 1 1010199 Knob 10190 1/8" Breather Muffler (Two Required) 3 101411 Cap 4 1010831 Vibration Disc 10141 Bump Ring 101413 Spring 7 10140 1/-13 Nut 8 10141 Piston Seal 9 10141 Piston 10 101417 Tungsten Carbide Plunger 11 1010177 Body 1 101440 3/3" x 3/8" Groove Pin 13 10103977 Heavy-Duty Plunger Seal 14 101438 Tungsten Carbide Sleeve 1 101437 Seat for Tungsten Carbide Sleeve 1 10143 Insert for Tungsten Carbide Sleeve 17 10143 O-ring for Tungsten Carbide Sleeve 18 1010193 3/8" Washer (Four Required) 19 10101938 3/8-1 Hex Nut (Four Required) 0 10108 Adapter Plate 1 101070 3/8-1 X 3/4 Socket Head Cap Screw (Four Required) 10107 Base, Through Hardened (For use with 101073) 3 101441 3/8 Washer (Four Required) 4 10109 3/8-1 x 3-3/4" Bolt (Four Required) 1011901 1" Square Pipe Plug 101443 Repair Kit with Tungsten Carbide Sleeve (Includes Item #'s: 8, 10, 13, 14, 1, 1, and 17) 10141 Soft Seal Kit (Includes Item #'s: 8,13,1 and 17) 109104 Hazard Identification Tag 17 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots
Figure 9: Blastmaster Maxum III Abrasive Metering Valve Tungsten Carbide Sleeve 1 3 4 7 8 9 10 11 1 13 14 1 18 0 1 17 19 1 3 4 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots 18
Blastmaster Maxum III Abrasive Metering Valve Urethane Sleeve Fig. 10 101073 Blastmaster Maxum III Abrasive Metering Valve Urethane Sleeve Complete 1 1010199 Knob 10190 1/8" Breather Muffler (Two Required) 3 101411 Cap 4 1010831 Vibration Disc 10141 Bump Ring 101413 Spring 7 10140 1/ 13 Nut 8 10141 Piston Seal 9 10141 Piston 10 101417 Tungsten Carbide Plunger 11 1010177 Body 1 101440 3/3" x 3/8" Groove Pin 13 10103977 Heavy-Duty Plunger Seal 14 10149 Urethane Sleeve 1 1010193 3/8" Washer (Four Required) 1 10101938 3/8 1 Hex Nut (Four Required) 17 10108 Adapter Plate 18 101070 3/8-1 X 3/4 Socket Head Cap Screw (Four Required) 19 10107 Base, Through Hardened (For use with 101073) 0 101441 3/8 Washer (Four Required) 1 10109 3/8 1 x 3-3/4" Bolt (Four Required) 1011901 1" Square Pipe Plug 101444 Repair Kit with Urethane Sleeve (Includes Item #'s: 8,10,13 and 14) 1014 Soft Seal Kit (Includes Item #'s: 8,13, and 14) 109104 Hazard Identification Tag 19 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots
Figure 10: Blastmaster Maxum III Abrasive Metering Valve Urethane Sleeve 1 3 4 7 8 9 10 11 1 13 14 1 18 1 17 19 0 1 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots 0
Blastmaster 130P Remote Control System Fig. 11 10103834 Blastmaster 130P Remote Control System Complete 1 10WS Watts Strainer 1013 1/4" Swivel 90 Fitting (Three Required) 3 101300 1-1/ NPT High-flow GateKeeper Air Valve (See Figure 3) 4 1011844 1/4" NPT Pipe Tee (Two Required) 10PAF0 1/4" Push-On Hose Fitting (Five Required) 10AH0 1/4" Push-On Air Hose (Per Foot) 7 10PAF01 1/8" Push-On Air Hose Fitting 8 101439 1/8" 90 Swivel Fitting (Two Required) 9 10100 Blastmaster 1P Remote Control Switch 10 101000 ft. of Pneumatic Control Line with 1/4" & 1/8" Male and Female Fittings 11 1017019 1/4" x 1/4" Hex Nipple (Three Required) 1 10SME0 1/4" Straight Swivel 13 1019000 190 Pneumatic Solenoid (See Figure ) 14 10DE0 1/4" NPT Dust Eliminator 1 101184 1/4" Street Elbow 1 1019044 1/4-0 x 1-3/4 Zinc Bolt (Two Required) 17 10133 1/4-0 Zinc Lock Nut with Nylon (Two Required) 109104 Hazard Identification Tag 1 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots
Figure 11: Blastmaster 130P Remote Control System 1 4 11 14 8 13 1,17 1 1 11 10 3 11 9 4 7 8 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots
1-1/ NPT High-flow GateKeeper Air Valve Fig. 1 101300 1-1/ NPT High-flow GateKeeper Air Valve 1 10133 Spring Retainer 10133 O-ring 3 101331 Cap 4 101333 Spring 1013313 Lock Nut 101331 Diaphragm Plate (Two Required) 7 1013303 Diaphragm 8 101330 Retainer Bushing 9 101330 O-ring 10 1013318 Shaft 11 101330 Gasket (Two Required) 1 101330 Disc 13 1013311 Lock Nut 13 1013309 Seat 14 101338 Body 1 101331 Nut (Six Required) 1 1013308 Seat O-Ring 17 1013310 Disc Plate 18 101337 Brass Washer 19 1013307 Disc Retainer 0 1013304 O-ring 1 1013314 Cap Screw (Six Required) 10190 1/8" Breather Muffler A 109100 Sticker - Air Inlet B 109101 Sticker - Air Outlet 1013301 1-1/ NPT High-flow GateKeeper Air Valve Service Kit (Includes Item #'s:, 7, 9, 11, 1, 17, and 0) 3 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots
Figure 1: 1-1/ NPT High-flow GateKeeper Air Valve 1 1 11 3 0 11 4 7 19 8 17 18 10 9 1 1 11 1 13 14 B A Blastmaster 0 Cu. Ft. Abrasive Blasting Pots 4
1-Volt DC Blastmaster 130E Remote Control System Fig. 13 1010383 1-Volt DC Blastmaster 130E Remote Control System Complete 1 1013 1/4 NPT Swivel 90 o Fitting (Two Required) 10WS Watts Strainer 3 1017019 1/4 NPT Hex Nipple (Two Required) 4 10SME0 1/4" Straight Swivel 10PAF0 1/4 NPT x 1/4" Barb Push-On Hose Fitting (Five Required) 10AH0 1/4 Push-On Air Hose (Per Foot) 7 101300 1-1/ NPT High-flow GateKeeper Air Valve (See Figure 1) 8 1011844 1/4 NPT Pipe Tee 9 10PAF01 1/8 NPT x 1/4" Barb Push-On Air Hose Fitting 10 101439 1/8 90 o Swivel Fitting 11 101100 Blastmaster 11E Remote Control Switch 1 1030718 Battery Clamps pair 13 10140 1/ SJ Power Cord (Per Foot) 14 101 3-prong Twist-Lock Plug Male 1 101 3-prong Twist-Lock Plug Female 1 1014 0' of 1/ SJ Power Cord with 3-prong Twist-Lock Plugs (Includes Item #'s: 1, 1, and 14 (Quantity of 0 Feet)) 17 10144 Battery Clamp Kit with 3-prong Twist-Lock Plug Installed (Includes Item #'s: 13, 1, and 14 (Quantity of Two Feet)) 18 1014 1/ SJ Power Cord with 3-prong Twist-Lock Plugs Installed (Includes Item #'s: 1, 1, and 14 (Quantity of Feet)) 19 101901 1-Volt DC 190 Electric Control Assembly (See Figure 3) 0 1019044 1/4-0 x 1-3/4 Zinc Bolt (Two Required) 1 10133 1/4-0 Zinc Lock Nut with Nylon (Two Required) 109104 Hazard Identification Tag Blastmaster 0 Cu. Ft. Abrasive Blasting Pots
Figure 13: 1-Volt DC Blastmaster 130E Remote Control System 0,1 1 19 4 1 3 1 18 14 7 13 1 14 1 3 17 14 13 8 1 9 10 11 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots
10-Volt AC Blastmaster 130E Remote Control System Fig. 14 1010383 10-Volt AC Blastmaster 130E Remote Control System Complete 1 1013 1/4 NPT Swivel 90 o Fitting (Two Required) 10WS Watts Strainer 3 1017019 1/4 NPT Hex Nipple (Two Required) 4 10SME0 1/4" Straight Swivel 10PAF0 1/4 NPT x 1/4" Barb Push-On Hose Fitting (Five Required) 10AH0 1/4 Push-On Air Hose (Per Foot) 7 101300 1-1/ NPT High-flow GateKeeper Air Valve (See Figure 1) 8 1011844 1/4 NPT Pipe Tee 9 10PAF01 1/8 NPT x 1/4" Barb Push-On Air Hose Fitting 10 101439 1/8 90 o Swivel Fitting 11 101100 Blastmaster 11E Remote Control Switch 1 101 3-Prong Twist-Lock Plug Male (Two Required) 13 101 3-Prong Twist-Lock Plug Female 14 10140 1/ SO Power Cord (Per Foot) 1 1014 0' of 1/ SJ Power Cord with 3-prong Twist-Lock Plugs Installed (Includes Item #'s: 1,13, and 14 (Quantity of 0 Feet)) 1 10300 10-Volt 3-prong Standard Male Plug 17 103000 10100713 Amp 10-Volt AC to 1-Volt AC Power Converter for Single Outlet Configurations (Includes Item #'s: 13 and 1) (See Figure 1a) 3 Amp 10-Volt AC to 1-Volt AC Power Converter for Mutiple Outlet Configurations (Includes Item #'s: 13 and 1) (See Figure 1b) 18 10190 1-Volt DC 190 Electric Control Assembly (See Figure 17) 19 1019044 1/4-0 x 1-3/4 Zinc Bolt (Two Required) 0 10133 1/4-0 Zinc Lock Nut with Nylon (Two Required) 109104 Hazard Identification Tag 7 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots
Figure 14: 10-Volt AC Blastmaster 130E Remote Control System 19,0 1 18 4 1 3 13 1 14 1 17 13 1 3 8 7 1 9 10 11 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots 8
Figure 1a: Blastmaster 10-Volt AC to 1-Volt AC Power Converter For Single-Outlet Configurations 10 1, 3 4 9 7 8 Fig. 1a 103000 Blastmaster 10-Volt AC to 1-Volt AC Power Converter For Single-Outlet Configurations 1 103004 Amp Fuse 103003 In-Line Fuse Holder 3 10300 Transformer Blastmaster 10-Volt AC to 1-Volt AC Power Converter 4 109107 Power-Out Decal (Not Shown) 1030013 14/ SEOOW Electric Cord (Per Foot) 10300 Strain Relief (Two Required) 7 103001 Resistor 8 10300 3-Prong, 10-Volt AC Plug Male 9 109014 Power-In Decal (Not Shown) 10 1010 14/3 SEOOW Electrical Cord (Per Foot) 109103 Hazard Identification Decal 9 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots
Figure 1b: Blastmaster 10-Volt AC to 1-Volt AC Power Converter For Multiple Outlet Configurations 10 1, 9 8 Fig. 1b 10100713 Blastmaster 10-Volt AC to 1-Volt AC Power Converter For Multiple Outlet Configurations 1 103013 3 Amp Fuse 103003 In-Line Fuse Holder 3 10300 Transformer Blastmaster 10-Volt AC to 1-Volt AC Power Converter 4 109107 Power-Out Decal (Not Shown) 1030013 14/ SEOOW Power Cord (Per Foot) 10300 Strain Relief (Two Required) 7 103001 Resistor 8 10300 3-Prong, 10-Volt AC Plug Male 9 109014 Power-In Decal (Not Shown) 10 1010 14/3 SEOOW Electrical Cord (Per Foot) 109103 Hazard Identification Decal Blastmaster 0 Cu. Ft. Abrasive Blasting Pots 30
Figure 1: 1-Volt DC 190 Electric Control Assembly 1 3 4 7 8 9 10 13 11 3 1 Fig. 1 101901 1-Volt DC 190 Electric Control Assembly Complete 1 101 3-Prong Twist-Lock Plug Female 10140 1/ SJ Power Cord Per Foot 3 101901 Cord Grip (Two Required) 4 10190 Conduit Box Cover 101903 Conduit Box Cover Gasket 103008 Butt Splicer (Four Required) 7 1019010 1-Volt DC Electric Solenoid Complete 8 101117 1/4" x " Pipe Nipple 9 101183 1/4" NPT 90 Pipe Nipple 10 10DE0 Dust Eliminator 11 010077 1/" x 1/" NPT Hex Nipple 1 101 3-Prong Twist-Lock Plug Male 13 101900 1/" Tee Conduit Box 31 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots
Figure 17: 1-Volt DC 190 Electric Solenoid 1 3 4 A B C D E F G H I J Fig. 17 1019010 1-Volt DC 190 Electric Solenoid Normally-closed Complete 1 101909 Felt Filter 101903 Spring 3 1019033 Gasket 4 1019039 1-Volt DC Coil 1019034 1-Volt DC Operator Assembly (Includes Items: #3, #4, G, H, I, and J) 1019030 Electric Solenoid Repair Kit (Includes Items: #1, #, #3, C, D, and E) * Items A J are not available individually Blastmaster 0 Cu. Ft. Abrasive Blasting Pots 3
Figure 18: 1-Volt AC 190 Electric Control Assembly 1 3 4 7 8 9 10 13 11 3 1 Fig. 18 10190 1-Volt AC 190 Electric Control Assembly Complete 1 101 3-Prong Twist-Lock Plug Female 10140 1/ SJ Power Cord Per Foot 3 101901 Cord Grip (Two Required) 4 10190 Conduit Box Cover 101903 Conduit Box Cover Gasket 103008 Butt Splicer (Four Required) 7 1019011 1-Volt AC Electric Solenoid Complete 8 101117 1/4" x " Pipe Nipple 9 101183 1/4" NPT 90 Pipe Nipple 10 10DE0 Dust Eliminator 11 010077 1/" x 1/" NPT Hex Nipple 1 101 3-Prong Twist-Lock Plug Male 13 101900 1/" Tee Conduit Box 33 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots
Figure 19: 1-Volt AC 190 Electric Solenoid 1 3 4 A B C D E F G H I J Fig. 19 1019011 1-Volt AC 190 Electric Solenoid Complete 1 101909 Felt Filter 101903 Spring 3 1019033 Gasket 4 1019040 1-Volt AC Coil 101903 1-Volt AC Electric Operator Assembly (Includes Items: #3, #4, G, H, I, and J) 1019030 1-Volt AC Electric Solenoid Repair Kit (Includes Items: #1, #, #3, C, D, and E) * Items A J are not available individually Blastmaster 0 Cu. Ft. Abrasive Blasting Pots 34
Power Distribution Boxes Fig. 0 101009 101000 101001 -Outlet Power Distribution Box 3-Outlet Power Distribution Box 4-Outlet Power Distribution Box 1 101901 Cord Grip (One Required per Outlet) 10140 1/ SO Electric Cord (Sold per Foot) 3 101 3-Prong Male Twist-Lock Plug 4 101 3-Prong Female Twist-Lock Plug (One Required per Outlet) 1010049 -Outlet Conduit Box 1010049 Conduit Box Cover (Includes: Gasket and Screws) 7 1011819 1/" Street Elbow 103008 Butt Splicer (Not Shown) 10100 Inline Fuse Block (Not Shown) 101003 -Amp Inline Fuse (Not Shown) 101009 101000 101001 7 1 1 1 3 4 4 3 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots
Figure 1: 190 Pneumatic Solenoid 1 A B C D Fig. 1 1019000 190 Pneumatic Solenoid Normally Closed Complete 1 101909 Felt Filter 101903 Spring 3 101907 Pneumatic Solenoid Operator Assembly (Includes Items: G, H, I, and J) 4 101908 Pneumatic Solenoid Repair Kit (Includes Items: #1, #, C, D, E, G, and H) * Items A J are not available individually Blastmaster 0 Cu. Ft. Abrasive Blasting Pots 3
Blastmaster Camlock Closure Lockout Device Item# Part# Description Fig. 10103 Blastmaster Camlock Closure Lockout Device Complete 1 1011747 3/8-1 x 1" Bolt (Two Required) 10104 3/8" Nylon Washer (Two Required) 3 0100138 3/8-1 Lock Nut (Two Required) 4 1010331 3/8" Washer (Four Required) 109110 Hazard Identification Decal 1010338 Split Link (Two Required) 7 1010410 Carabiner 8 1010419 Chain Assembly Includes Items: # (Quantity of Two), #7, and Chain 9 10L33 1/" NPT Brass Full Port Ball Valve 10 10L80303 1/" NPT Close Nipple 11 10L803038 1/" NPT x " Pipe Nipple 1 1010337 1/" NPT 90 Elbow with 1/4" NPT Side-out 13 10107 1/4" Swivel Connector 14 101033 1/4" I.D. Air Hose Assembly 1 10107 1/4" (M) x 1/4" (F) Swivel Hose End 1 1010333 Bimba Cylinder For Hatch Lock 17 101030 Latch Handle (Includes Item #) 18 101078 1/8 (M) X 1/4 (F) Street Elbow 19 1010391 1/4-0 x 1/" Bolt (Two Required) 0 10103 1/4" Cap Nut (Two Required) 1 101034 Torsion Spring (Two Required) 1010394-3/4" x 3/8" I.D. PEX Spacer 3 1010411 Spring 4 1010387 1/4-8 Coupling Nut - Zinc 101703 Male Hose Barb 10M09 Part Numbers & Schematics Guide Blastmaster Pneumatic Closure Lockout Device 109009 Operators Manual Blastmaster Pneumatic Closure Lockout Device 37 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots
Figure : Blastmaster Camlock Closure Lockout Device 0 17 18 1 1 4 4 1 3 0 4 3 1 7 8 19 13 1 10 9 14 11 18 1 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots 38
Blastmaster Large Exhaust Muffler Fig. 3 1 1010383 3-1/" Rain Cap Painted Gray 101008 3" NPT x 4" Toe Nipple Galvanized 3 101037 Absorptive Silencer U-3 Universal 4 107097 U-Bolt - 3/8-1 x -3/4" 101004 3" x 1-1/4" Hex Bushing 1010170 1-1/4" NPT Galvanized Close Nipple (Two Required) 7 10110 1-1/4" Full Port Ball Valve 8 101190 1-1/4" NPT Galvanized Pipe Plug 9 1011803 1-1/4" NPT Galvanized Pipe Tee 10 1010 1-1/4" x 3" Nipple Galvanized 11 0100138 3/8-1 Hex Lock Nut Zinc 1 101441 3/8" I.D. x 3/4" O.D. Washer 39 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots
Figure 3: Blastmaster Large Exhaust Muffler 1 3 1 4 11 7 10 9 8 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots 40
Figure 4: Stationary Legs Fig. 4 10810 Stationary Legs and Mounting Kit Complete Set of Four Includes item #s: 1 (Quantity of Four), (Quantity of Eight), 3 (Quantity of 1), 4 (Quantity of Eight), (Quantity of Eight) 1 1000014 Stationary Leg (Four Required) 10100701 3/4-10 x -1/" Bolt (Two Required per Leg) 3 10100704 3/4" Flat Washer (Four Required per Leg) 4 101009 3/4" Lock Washer (Two Required per Leg) 101009 3/4" Nut (Two Required per Leg) Figure : Fork-Pocket Skid 1 4 3 Fig. 1010803 Fork-Pocket Skid 1 10100701 3/4-10 x -1/" Bolt (Eight Required) 10100704 3/4" Flat Washer (1 Required) 3 101009 3/4" Lock Washer (Eight Required) 4 101009 3/4" Nut (Eight Required) 41 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots
OPTIONAL ACCESSORIES Figure : Blastmaster Bulk Bag Racks (Optional) 1 3 4 Fig. 1 1010478 Blastmaster Heavy-Duty Bulk Bag Rack with Swing Gate, Tapered Support Panels Includes Locking Pin Assembly 101074 Blastmaster S-Series Narrow Leg Bulk Bag Rack with Swing Gate Includes Locking Pin Assembly 3 1010133 Bulk Bag Rack with Grid Support,. I.D. Lifting Eye 4 1010371 Bulk Bag Rack with Grid Support,.704" I.D. Lifting Eye 1010710 0 Rope (Not Shown) Figure 7: Blastmaster Bulk Bag Rack Locking Pin 3 4 1 Fig. 7 1010338 Locking Pin Assembly Complete 1 10103387 3/8" x 4" Locking Pin 10103388 Split Ring (Two Required) 3 10103390 7" Lanyard with Eyelets 4 10103389-1/4" O.D. x 1-1/4" I.D. Flat Washer Blastmaster 0 Cu. Ft. Abrasive Blasting Pots 4
OPTIONAL ACCESSORIES Figure 8: Abrasive Screen and Funnel (Optional) 1 Fig. 8 1010170 1010341 1 10101817 Funnel 10101704 101048 Abrasive Screen and Funnel for 10" Diameter Camlock Closure Fine Abrasive Screen and Funnel for 10" Diameter Camlock Closure Abrasive Screen for 10" Diameter Camlock Closure Fine Abrasive Screen for 10" Diameter Camlock Closure LITERATURE REFERENCES Remote Control Switches 10M08 Part Numbers and Schematics Guide Blastmaster 1P Remote Control Switch 109008 Operator s Manual Blastmaster 1P Remote Control Switch 10M03 Part Numbers and Schematics Guide Blastmaster 11E Remote Control Switch 109003 Operator s Manual Blastmaster 11E Remote Control Switch Abrasive Blasting Pot 10M1 Part Numbers and Schematics Guide Blastmaster 0 cu. ft. Abrasive Blasting Pots 10901 Operator s Manual Blastmaster 0 cu. ft. Abrasive Blasting Pots 109S1 Service Manual Blastmaster 0 cu. ft. Abrasive Blasting Pots 43 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots
MAINTENANCE NOTES DATE TYPE OF SERVICE PART NUMBER Blastmaster 0 Cu. Ft. Abrasive Blasting Pots 44
MAINTENANCE NOTES DATE TYPE OF SERVICE PART NUMBER 4 Blastmaster 0 Cu. Ft. Abrasive Blasting Pots
MAINTENANCE NOTES DATE TYPE OF SERVICE PART NUMBER Blastmaster 0 Cu. Ft. Abrasive Blasting Pots 4
40+ NATIONWIDE SHIPPING LOCATIONS GLOBAL HEADQUARTERS 34 East Locust Street Davenport, IA 803 ph: 800.BLAST.IT (800..7848) ph: 3.34.19 fax: 3.34.8 REGIONAL BRANCH OFFICES Iowa Davenport Louisiana Gonzales Lafayette Ohio Youngstown Texas Beaumont Corpus Christi Deer Park Marco Regional Branch Offi ces and Shipping Locations Direct Shipping Locations ABRASIVES BLASTING COATING DUST COLLECTORS ENGINEERED SYSTEMS RENTAL SAFETY SERVICE, REPAIR, & MODERNIZATION VACUUMS CONTACT MARCO 800.BLAST.IT (800..7848) 3.34.19 FAX: 3.34.8 WWW.MARCO.US SALES@MARCO.US Marco and Blastmaster are registered trademarks of Marco Group International Opco, LLC. All other brand names or marks are used for identification purposes and are trademarks of their respective owners. Literature #10M1_/19/019