c Parts Manual Model Catalog Number Roll Clamp 0F-RDF-A-00 R cascade corporation OR Write: Cascade Corporation, P.O. Box 087, Portland, OR 970 Internet: www.cascorp.com
Safety Decals SHORT ARM cascade RC0.eps cascade Can Be Moved Only When Clamp Is In Position 09 CAUTION NO HAND HOLD Part No. 08 9 Pinch Point Decal 09 Short Arm Position Decal 08 No Hand Hold Decal 790 No Step Decal 77 Trapped Pressure Decal 7909 Quick-Change Hook Decal Publications OOL CATALOG T P ARTS MANUAL S I ERVICE MANUAL NSTALLATION INSTR O PERA TORS GUIDE cascade corporation GA077.eps F-Series Roll Clamp PART NO. DESCRIPTION 7 Service Manual 0 Operators Guide Fixed Frame 78 Operators Guide Swing Frame 70 Installation Instructions Fixed Frame 7 Installation Instructions Swing Frame 7999 Tool Catalog
Base Unit Group 9 @ 0! # ) & ^ 8 7 % $ RC9.ai ( * 0F 8798 Base Unit Group 8789 Frame Assembly n 8789 Frame 8 7007 Bushing 8799 Baseplate 7078 Bearing Assembly H 70 Grease Fitting 707 Bearing Seal 708 Bearing Seal 7 8899 Drive Group RH u 8 07879 Drive Group LH u 9 7078 Tube n Includes Items and. H Includes items and. 0 87 Fitting, 8-077 Fitting, 8-8 07 Fitting, 8-8 00 Fitting, 8-8 8 7 Capscrew, / x. 8 90 Washer Plug 7 070 Capscrew, / x.00 8 7 Capscrew, / x. 9 9 Lockwasher 0 709 Seal u See Drive Group pages for parts breakdown. Reference: Common Parts Group 887, Fastener Kit 807.
Drive Group 8 0! ) * ^ ( Part Number & Date Stamp @ Metric # LEFT HAND DRIVE GROUP $ 7 & * % ( NOTE: The Right Hand and Left Hand Drive Groups use common components except items, 7, 0 &. ^ Metric 9 7 fi fl ` RC.eps
Drive Group 8899 Drive Group RH 07879 Drive Group LH 7970 Capscrew, M x 77 Cover 00 Plug l 707 Shim.00 (brown) l 777 Shim.0 (pink) l 778 Shim.00 (yellow) 7 7079 Bearing 8 708 Key 9 709 Pinion 0 700 Bearing 0 Retaining Ring 77 Housing 8 Gasket 77 Worm 70 Check Valve RH n 70 O-Ring 7 7 Capscrew, M8 x 0 RH 8 7878 Lockwasher, M8 l Quantity as required. See Check Valve page for parts breakdown. 9 09797 Drive Motor. c.i. Gerotor u 0 7877 Capscrew, M8 x 0 LH 809 Oil Seal 00 Relief Fitting 089 Bearing 78 Worm Gear 708 Bearing 7 Retaining Ring 7 O-Ring 8 77 Cover 9 7809 Seal 0 7808 Capscrew, M0 x 0088 Capscrew, M8 x 0 70 Manifold LH 88 Sealant 00 Gear Box Lube, 8 oz. 7078 Shim Service Kit 77 Bearing Service Kit 78 Bearing Service Kit See Drive Motor page for parts breakdown.
Check Valve CW CCW RR008.eps 70 Check Valve Assembly 708 Valve Body Seal Kit 097 Check Valve Cartridge
Drive Motor Integral Flange Metric Threads Part Number Tag RC78.ai 09797 Drive Motor. c.i. 778 Shaft 8078 Drive 779 Spacer Plate 8077 Gerotor Set 78 End Cap 00 Service Kit l l Compatible with water glycol based hydraulic fluids. Cascade provides service replacement parts for the listed parts only. Due to cost, if other parts need replacement, the complete drive motor should be replaced.
Hosing Group Fixed Short Arm Clamp Open Long Arm Cylinders Clamp RC97.ai Open 8798 Hose Group Loc. 8798 Hose Long Arm, 00 mm 8798 Hose Long Arm, 99 mm 8798 Hose Long Arm, 99 mm 8798 Hose Long Arm, 00 mm 7 Segment 00 Cable Tie Reference: SK-08.
Revolving Connection Group O C LONG ARM RC8.ai 8798 Revolving Connection Group 87987 Revolving Connection u 07989 Support Casting 08809 Capscrew, M0 x 0 u See Revolving Connection page for parts breakdown.
Revolving Connection Group @ ^& *( 7 9 0! % @ #$ O C LONG ARM ) ` fi fl *( RC89.ai 0! 8 87987 Revolving Connection Assembly 899 Valve Assembly l 878797 Revolving Connection Body 87977 Shaft 89 Shaft Seal 87878 End Block 7880 Capscrew, M8 x 80 88 O-Ring 7 898 O-Ring 8 Retaining Ring 9 7 Retaining Ring 0 77800 Fitting 778099 Fitting 770 Fitting l Includes items -. 0F 0 Crossover Relief Cartridge 870 Seal Kit 899 Valve Assembly n 087 Flow Divider Cartridge 7 08 Seal Kit 8 0 Relief Valve Cartridge 9 997 Seal Kit 0 8997 O-Ring 898 O-Ring 87900 O-Ring 0 Lockwasher, M 897 Capscrew, M x 90 00 Orifice,.0 9 Plug, n Includes items -.
Common Components 8 0 7 9 RC0.eps 08 Components Group 8 000 Shim 78809 Capscrew, M0 x -8.8 8 089 Retainer (. Pin) 8 80 Pin,. x 9.7 8 78 Drive Pin 09 Retainer (.7 Pin) 7 70 Pin,.7 x.7 8 87 Spacer 9 779 Shim 0 708 Drive Pin Reference: SK-, SK-.
Short Arm Link RC.eps 07 Link
Long Arm Cylinder ( ` * ` ) 7 8 9 fi fl 0! @ RC.ai 878 % & ^ #$ STAMPED CYLINDER ASSEMBLY PART NUMBER 8797 Cylinder Assembly 8797 Shell 87978 Rod Assembly 8797 Plunger 87980 Spacer, Primary 8797 Spacer, Secondary 0807 u Piston Seal 7 87897 Piston 8 08 u O-Ring 9 88 u Dual Seal 0 8 u Rod Seal 87897 Retainer u Rod Wiper 0899 Check Valve PO 7 Check Valve Service Kit u Included in Service Kit 87798. Reference: S-88. 09 Fitting, 0 Fitting, 8-7 77800 Fitting, SAE 0 mm L-Series 8 0 Nut 9 700 Bearing 0 0809 u Wear Ring 0807 u Piston Seal 9 u Wear Ring 877 Retainer 879 u Dual Seal 78 u Rod Seal 0789 u Rod Wiper 7 78 Bearing H 8 078 u Seal Loader 87798 Service Kit H Included in Rod Assembly.
Contact Pad Group Short Arm 7 RC9.ai Repair Kit 8 0 Contact Pad Group l 87808 Short Arm Contact Pad 799 Link 8978 Clevis Pin Cotter Pin 08 Pin 7 09 Drive Pin 8 780 Arm Tip Repair Kit l Includes items -7.
Contact Pad Group Long Arm Repair Kit 0 7 8 9 RC9.ai Contact Pad Group l 8789 Long Arm Assembly 790 Bracket H 7 Contact Pad 8 Contact Pad Cotter Pin 799 Link 7 8978 Clevis Pin 8 09 Drive Pin 9 08 Pin 0 780 Arm Tip Repair Kit l Includes items -9. H Inluded in Long Arm Assembly.
O Valve Group 7 C TRUCK RC.ai 8799 Valve Group 8789 Valve Assembly u 8798 Tube 879 Tube 879 Tube 80 Lockwasher, M8 7880 Capscrew, M8 x 80 7 07 Fitting, 8-8 u See Valve Assembly page for parts breakdown.
Valve Assembly C TRUCK O RC8.ai 8789 Valve Assembly 8789 Valve Body 770 Fitting 808 Fitting 778099 Fitting 079 Check Valve Cartridge 00 Plug,
80 Stop Group 8 9 7 0 @! $# ^ RC0.ai % 0 @!0 0F 09 Stop Valve Group 0908 Stop Valve u 0 Bracket 787 Capscrew, M8 x 0 89 Lockwasher, M8 0 Capscrew, M x 87 Lockwasher, M 7 978 Cam 8 7970 Capscrew, M x u See Stop Valve page for parts breakdown. 9 7899 Lockwasher, M 0 0997 Stop Block 798 Capscrew, M0 x 0 87 Lockwasher 070797 Tube 070808 Tube 00 Fitting, 8-8 00 Fitting, 8-8
Stop Valve # RC98.ai @ 9 0 7! 8 0 9 0908 Stop Valve Assembly 09087 Valve 080 Plug, 8 709 Restrictor Cartridge l 7 Plug 7 Sleeve 7 Spool 7 7 Rod Seal 8 7 O-Ring 9 00 Backup Ring 0 708 O-Ring 999 Spring 7 Plunger Assembly 0987 Restrictor n 0 Seal Kit l See Restrictor Cartridge page for parts breakdown. n Included in Valve 09087.
Restrictor Cartridge CL00.eps 709 Restrictor Cartridge 70 O-Ring 7 Plunger 8 O-Ring 70 Plug Special 7 Jam Nut
Mounting Group $ # 0 7 8 9 RC7.ai! @ Class IV, 0 8900 Mounting Group (R) 77970 Upper Hook LH 7797 Upper Hook RH 7070 Stop Kit 8 Lockwasher, M0 7 Capscrew, M0 x 0 89 Adapter Plate RH 7 798 Lower Hook 8 709 Washer 9 809 Capscrew, M0 x 0 0 709 Bumper 88 Lockwasher, M 787 Capscrew, M x 0 89 Adapter Plate LH 8 89 Capscrew, M0 x 0
Components Kit RC.ai 8798 Components Kit 8809 Laser Liner Assembly 8799 Bracket 87977 Bracket 87989 Support Bracket 880978 Wire Bracket 0 Capscrew, M8 x
c Installation Instructions Manual for Tilbury Truck Kits 878 (Two Arm) and 8808 (Three Arm) This sheet provides installation and operation instructions for Cascade Tilbury Truck Kits 878 and 8808. Each kit provides an Indicator Cab Light to show the attachment has reached a user specified target clamp pressure setting, when arms are fully open and a Switch to activate the attachment mounted laser indicator. This kit is intended for use with Attachment Kits 878 and 878 to provide the functionality described in the Operation Section of this manual. Keep this manual with the equipment for Operator reference. Laser Switch Cab Light RC8.eps LASER RADIATION: DO NOT STARE INTO BEAM OR VIEW DIRECTLY WITH OPTICAL INSTRUMENTS, CLASS & M LASER PRODUCT Part Number 870-R cascadew corporation For Technical Support... To Order Parts... Call: -800-7- Fax: -888-9-807 Call: -888-7- Fax: -888-9-0 Internet: www.cascorp.com Internet: www.cascorp.com Write: Cascade Corporation, PO Box 087, Portland, OR 979 Write: Cascade Corporation, 0 Sheridan Ave., Springfield, OH 0
System Requirements and Specifications This Truck Installation Kit is to be used with equipment that meets the following specifications: Maximum Hydraulic Pressure: 000 psi (07 bar) Electrical Supply: V nominal and A circuit. Maximum Operating Temperature: 8 C (8 F) Special Definitions The statements shown appear throughout this manual where special emphasis is required. Read all WARNINGS and CAUTIONS before proceeding with any work. Statements labeled IMPORTANT and NOTE are provided as additional information of special significance or to make the job easier. WARNING A statement preceded by WARNING is information that should be acted upon to prevent bodily injury. A WARNING is always inside a ruled box. CAUTION A statement preceded by CAUTION is information that should be acted upon to prevent machine damage. IMPORTANT A statement preceded by IMPORTANT is information that possesses special significance. NOTE A statement proceeded by NOTE is information that is handy to know and may make the job easier. Electrical Schematic TO TRUCK POWER SUPPLY Connections Socket Pin Wire # or Color + Truck Harness 8780, used in Kit 878 Truck Harness 8808, used in Kit 8808 AC008.eps Cab Light Laser Switch + AC008.eps Over the mast electrical supply
Installation NOTE: Wear appropriate protective gear, goggles and gloves. Clean up and dispose of spilt hydraulic oil appropriately. NOTE: UL Classified Kits require installation by qualified personnel only without major disturbance, cutting, splicing or soldering of factory installed wiring. NOTE: For wire connections, refer to the electrical schematic. IMPORTANT: To prevent electrical shock or system damage, disconnect the truck cable from the negative battery terminal. WARNING: This Cascade Corporation equipment to be installed, serviced, maintained and decommissioned by a trained and authorized technician only. Locate a position to install the laser switch on the truck dashboard. A dash cutout may already be provide. Verify the switch and cab light are close enough to each other to accommodate cable lengths. Install switch and cable (part no. 8787). Install the cab light on the truck overhead guard or dashboard for easy driver peripheral viewing. Route the cable end toward the switch. Install power harness (part no. 089) to a switched power supply. IMPORTANT for Kit 878 (Two Arm) Route and install truck harness (part no. 8780). Connect to the Cab Light, Switch and Power harness cables. Refer to the schematic. IMPORTANT for Kit 8808 (Three Arm) Route and install truck harness (part no. 8808). Connect to the Cab Light, Switch and Power harness cables. Refer to the schematic. Connectors are supplied to connect the truck harness to an existing over the mast electrical supply. Install connectors to each end of the over the mast electrical supply. Cab Light Check installation and connections on the truck and over the mast electrical supply. Verify proper (+) and (-) terminal hookups. Reconnect truck negative battery terminal. Over the mast electrical supply Test before Use Test before first time use or returning this equipment to service. Test in a safe environment, away from pedestrians or bystanders, without lifting or supporting a load more than a few inches (centimeters) off of the floor. Verify that the attachment will adequately handle the intended load. Verify that all system functions are working as intended. AC009.eps Switch and cable Connect to power supply Install truck harness Install connectors
Operation Read and understand all Important Information on these pages. Attachment Functions Kits 878 and 878 (Two Arm) Cab Light and Laser Switch operates as described below. Kits 8808 and 878 (Three Arm) Cab Light and Laser Switch operates as described below. Use the upper laser to determine height of telescopic upper arms. Middle or top arms will shut off automatically when there is no roll to be grabbed. Continue to clamp the load to reach the correct clamp pressure. The green light means only that a target pressure is reached, not that load is secure. Laser Switch Operation The laser switch turns ON and OFF an attachment mounted laser. The laser is aimed straight ahead to project the beam onto the load being handled. When handling stacked rolls, turn the switch on. Adjust attachment height prior to clamping for the laser to shine on the top edge of the bottom paper roll. Cab Light Operation The cab light indicates target clamp pressure is reached and the position of the clamp long arms. Green Light ON User specified target clamp pressure has been developed in the attachment clamp system. Green Light OFF Less than target clamp pressure in the attachment clamp system. Red Light ON Attachment long arms are positioned fully open. Red Light OFF Attachment long arms are positioned less than fully open. Maintenance WARNING: To reduce the risk of fire, replace only with same type and rating for fuse. See Important Information for additional WARNINGS. Wear appropriate protective gear. Work must be performed by trained technicians only. Read this manual. Dispose of all solid and liquid waste properly.
Important Information WARNING: All operators must read and understand this section before use. WARNING: The Cab Light is not a safety device. It is intended to give the operator a visual indication that the pressure in a hydraulic circuit is above or below a target value. Misuse of this device can result in severe personal injury or death. WARNING: Operators/drivers must read and understand the Operation section of this Manual before being allowed to operate equipment. If the operator/driver does not understand any part of the Manual, a supervisor should be asked to explain. If it is still not understood the equipment should not be used. This equipment is intended for use by a trained and authorized operator only. WARNING: The operator is instructed in the Manual that the visual indicator in the Cab Light does not imply that any load in properly clamped, held or secure. Secure and safe handling of loads is the responsibility of the operator and is a function of other factors including properly engaging the load among other factors such as equipment maintenance and condition. The visual indicator means only that the pressure selected has been achieved. WARNING: Residual risk exists to bystanders and pedestrians in the work area. Do not operate this equipment near pedestrians or bystanders. Do not operate this equipment or attachment in any way not specifically described in this manual as the intended use and function. Operate only in a safe work area and in compliance with facility, local and national standards and rules. WARNING: Test Cascade Corp. equipment fully after installation and before returning equipment to service. Verify that the equipment operates as intended and as described in the Manual. WARNING: Daily Inspections are required by the operator before using Cascade Corp equipment. ) Inspect wires, hoses and connections for damage or wear. ) Operate the equipment in a secure environment, through its full range of function before using in a work environment. Verify that the Cab Light is ON or OFF at the specified traget pressure using a pressure gauge. If a problem is found, take the equipment out of service immediately and report the problem to a supervisor or qualified mechanic for assessment before returning the equipment to work. WARNING: This Cascade Corp. equipment is intended to be installed, serviced, maintained and decommissioned by a trained and authorized technician only. WARNING: Cascade Corp. fully evaluates the components and function of its accessories and attachments but does not evaluate the effects the accessories and attachments may have on a host system once installed. It is the industrial truck OEM or installer s responsibility to assess the effect of Cascade Corp equipment on specifications, stability, performance, operation and safe use of OEM equipment after the installation of Cascade accessories and attachments. WARNING: It is the end users responsibility to determine pressures required for safe handling of their loads. LASER RADIATION: DO NOT STARE INTO BEAM OR VIEW DIRECTLY WITH OPTICAL INSTRUMENTS, CLASS & M LASER PRODUCT Cascade Corp declares that this product conforms to applicable European Directives including 00//CE (the Machinery Directive) and as such, carries the CE Mark. Sound and Vibration A The Weighted Emission Sound Pressure Level (LpA) does not exceed 70 db(a). B The Value of Whole Body Vibration does not exceed 0, m/s. C The Value of Hand-Arm Vibration does not exceed, m/s. Daily Inspection Inspect all wires looking for frayed or pinched wires. Inspect all hydraulic hoses and fittings for leaks. In a safe environment, verify pressure setting is correct by clamping on a clamp force indicator. Verify proper operation of each function. How to Disable Use proper Tag out process so that it is clear to any operator that the indicator light has been disabled. To diable, disconnect the power cable at the truck power source. Decommissioning When possible take advantage of the Cascade buyback policy to ensure maximum recycling and proper disposal to minimize environmental impact. Otherwise, dispose of non recyclable content in accordance with local laws. Note that the recycle content of this attachment is very high.
Truck Installation Kit Cab Light 7 Truck Fuse Block Truck Battery Laser Switch Connectors for over the mast supply AC00.eps Two Arm Truck Kit Three Arm Truck Kit REF QTY PART NO. PART NO. DESCRIPTION 878 8808 Truck Installation Kit 089 089 Power Wire Harness 8788 8788 Cab Light 8780 8808 Truck Wire Harness 077 077 Switch 8787 8787 Cable 87 87 Connector Kit-Over Mast Supply 7 8899 8899 Fuse, A 878 878 Attachment Mounted Components Reference: SK-7, SK-780. Cascade Corporation 0 09-0 Part Number 870-R
c Installation Instructions Attachment Installation Kit 878 This sheet provides installation instructions for Cascade Attachment Installation Kit 878. The kit includes Proximity Switches, Pressure Switches, Control Box, Cables and mounting hardware. NOTE: This kit for use with Truck Kit 878 only. Proximity Switch Pressure Switch Pressure Switch Proximity Switch Control Box Laser Liner Class M Laser LASER RADIATION: DO NOT STARE INTO BEAM OR VIEW DIRECTLY WITH OPTICAL INSTRUMENTS, CLASS M LASER PRODUCT RC9.eps Part Number 77-R cascadew corporation For Technical Support... To Order Parts... Call: -800-7- Fax: -888-9-807 Call: -888-7- Fax: -888-9-0 Internet: www.cascorp.com Internet: www.cascorp.com Write: Cascade Corporation, PO Box 087, Portland, OR 979 Write: Cascade Corporation, 0 Sheridan Ave., Springfield, OH 0
Electrical Schematic BROWN LASER LINER 78 WHITE Connections Socket Pin Wire # or Color +V GND +V GND SIGNAL BROWN + BLUE-GND BLACK-SIGNAL UPPER ARM PROXIMITY SWITCH 0908 TOP ARM +V GND SIGNAL BROWN + BLUE-GND BLACK-SIGNAL LOWER ARM PROXIMITY SWITCH 0908 BOTTOM ARM UPPER ARM PRESSURE SWITCH 8987 BLUE-GND BLACK-SIGNAL BROWN + Control Box 878 +V GND SIGNAL +V GND R G LL BLUE-GND BLACK-SIGNAL BROWN + LOWER ARM PRESSURE SWITCH 8987 BOTTOM ARM OVER THE MAST SOLUTION MAST HARNESS 8798 RC9.eps
Attachment Installation Kit 78 Upper Long Arm! @ Control Box #$ 0! @ 78 Lower Long Arm Laser Liner 9 % RC9.eps 878 Attachment Installation Kit 0 000 Cable Anchor 0 879 Cable Tie 0987 Tape 09 Velcro 8987 Pressure Switch 878 Control Box 7 Connector Female 8 0908 Proximity Switch 9 8788 Hose Clamp 0 8798 Cable Over the Mast Supply Connector 8799 Adapter 088 Capscrew, M x 0 0 Lockwasher, M 7888 Capscrew, M x 0
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PARTS ORDERING LOG PURCHASE SERIAL REF CASCADE CUSTOMER DATE ORDER NUMBER PAGE NO. QTY PART NO. PART NO. DESCRIPTION PRICE
Do you have questions you need answered right now? Call your nearest Cascade Parts Department. Visit us online at www.cascorp.com AMERICAS Cascade Corporation Parts Sales 0 Sheridan Ave. Springfield, OH 0 Tel: 888-CASCADE (7-) Fax: 888-9-0 Cascade Canada Inc. 70 Timberlea Blvd. Mississauga, Ontario Canada LW-M Tel: 90-9-7777 Fax: 90-9-778 Cascade do Brasil Praça Salvador Rosa, /-Jordanópolis, São Bernardo do Campo - SP CEP 0989-0 Tel: --0-8800 Fax: --0-8899 EUROPE-AFRICA Cascade Italia S.R.L. European Headquarters Via Dell Artigianato 700 Vago di Lavagno (VR) Italy Tel: 9-0-8989 Fax: 9-0-89890 Cascade (Africa) Pty. Ltd. PO Box, Isando 00 0A Steel Road Sparton, Kempton Park South Africa Tel: 7--97-90 Fax: 7--9-7 ASIA-PACIFIC Cascade Japan Ltd. -, -Chome, Kukuchi Nishimachi Amagasaki, Hyogo Japan, -0978 Tel: 8--0-977 Fax: 8--0-9777 Cascade Korea B 9L Namdong Ind. Complex, 9-8 Gojan-Dong Namdong-Ku Inchon, Korea Tel: +8--8-0 Fax: +8--8-0 Cascade-Xiamen No. 8 Yangguang Rd. Xinyang Industrial Zone Haicang, Xiamen City Fujian Province P.R. China 0 Tel: 8-9--00 Fax: 8-9--7 Cascade India Material Handling Private Limited Office No., rd Floor, Lokmanya House, Plot No., Sr. No. 89/90, CTS No.90, Lokmanya Colony, Paud Rd., Kothrud, Pune-08 Phone : +9 9 0 00 Cascade Australia Pty. Ltd. Ipswich Road Rocklea, QLD 07 Australia Tel: -800-7- Fax: + 7 7-7 Cascade New Zealand Ra Ora Drive East Tamaki, Auckland New Zealand Tel: +-9-7-9 Fax: +-9-7-97 Sunstream Industries Pte. Ltd. 8 Tuas South Street Singapore 779 Tel: +-79-7 Fax: +-8-8 c Cascade Corporation 07-07