REPLACEMENT PARTS MANUAL WALL MOUNTED GAS/ELECTRIC MODELS: W2G-A W2G-B W2G-C W8G-A W8G-B W8G-C W60G-A W60G-B W60G-C General Notes Contents Revised and/or additional pages may be issued from time to time. Page A complete and current manual consists of pages shown in the following contents section. Important Contact the installing and/or local Bard distributor for all parts requirements. Make sure you have the complete model and serial number available from the unit rating plates. Cabinet Components Exploded View... 2 Usage List... Usage List... Usage List... Usage List... 6 Usage List... 7 Usage List... 8 Blank Page... 9 Functional Components Exploded View... Usage List... Usage List... Usage List... Burner Components Control Panel Blower Assembly Exploded View... Usage List... Usage List... Usage List... Layout... 8 Usage List... Exploded View... Usage List... Bard Manufacturing Company, Inc. Bryan, Ohio 06 Since...Moving ahead, just as planned. Manual: 2-809A Supersedes: 2-809 File: Vol. III Tab Date: 0-0- Page of
CABINET COMPONENTS This drawing to be used for reference for Pages,,, 6, 7 and 8. Page 2 of
CABINET COMPONENTS 0-70-* Side Assembly 2 S-26-* W2G-AB Vestibule Service Door 7 Evaporator Support Angle -266 Drain Pan Support Assembly S2- Drain Pan Assembly 6-80 Evaporator Coil Fill Angle 7 09-6 Upper Back 8-06 Supply Air Frame 2 2 2 2 2 2 2 2 2 9-9 Exchanger Support Offset Exch Assy See Burner Components Diagram -76 Top Exchanger Deflector -2 Inner Air Baffle -8 Exchanger Deflector Y7 Evaporator Support Angle -66 Exchanger Deflector -70 Support Angle 2 S-7 22 22 S900-29 S900-277 Blower Partition Complete Blower Assembly - 20V Complete Blower Assembly - 60V W2G-AC W2G-AD W2G-BB W2G-BC W2G-BD W2G-CB W2G-CC W2G-CD 2 - Filter Tra y 2 2-0 Vent Terminal Gasket -6-* Top Rain Channe l 07-26-* Top Assembly 8 0-7-* Side Assembly -070-* Access Cover 2 8-08-* Side Grille 2 2 2 2 2 2 2 2 2 26-68 Door Stop Angle Continued on Page * Exterior cabinet parts are manufactured with various paint color options. To insure that you receive the proper paint color, you must include the complete model and serial number of the unit for which cabinet parts are being ordered. Refer to drawing on Page 2 Page of
CABINET COMPONENTS Continued from Page 27-69 Door Stop Slide 28 S-89-* Front Door Assembly 29-27-* Vent Option Door Assembly 0 9-9 Outer Vent Hood 9-0 Inner Vent Hood 2 WGBFAD- Barometric Fresh Air Damper 8-08-* Condenser Grille 9-098-* Front Corner Assembly S-8-* Air Intake Hood 6 S-82-* Air Intake Back 7-02 Fan Shroud 8 2-072 Condenser Partition Blank Off Plate 9-267 Exchanger Support Assembly 0 2-07 Filter Blank Off Plate 7-02 Base 2-8 Base Offset -276 Control Panel Assembly 2- Condenser Partition Assembly 09-7 Back Assembly 6-268 Manifold Bracket 7-0 Bottom Support Bracket 8 S- Circuit Breaker Inner Door 9 S-2-* Control Panel Cover Assembly 0 S-28-* Disconnect Access Door - Conduit Access Panel 2 6-029 Conduit Entrance Plate -88-* Upper Door Assembly W2G-AB W2G-AC W2G-AD W2G-BB W2G-BC W2G-BD W2G-CB W2G-CC W2G-CD * Exterior cabinet parts are manufactured with various paint color options. To insure that you receive the proper paint color, you must include the complete model and serial number of the unit for which cabinet parts are being ordered. Refer to drawing on Page 2 Page of
CABINET COMPONENTS 0-70-* Side Assembly 2 S-26-* W8G-AB Vestibule Service Door 7 Evaporator Support Angle -266 Drain Pan Support Assembly S2- Drain Pan Assembly 6-80 Evaporator Coil Fill Angle 7 09-6 Upper Back 8-06 Supply Air Frame 2 2 2 2 2 2 2 2 2 9-9 Exchanger Support Offset Exch Assy See Burner Components Diagram -76 Top Exchanger Deflector -2 Inner Air Baffle -8 Exchanger Deflector Y7 Evaporator Support Angle -66 Exchanger Deflector -70 Support Angle 2 S-7 22 22 S900-29 S900-277 Blower Partition Complete Blower Assembly - 20V Complete Blower Assembly - 60V W8G-AC W8G-AD W8G-BB W8G-BC W8G-BD W8G-CB W8G-CC W8G-CD 2 - Filter Tra y 2 2-0 Vent Terminal Gasket -6-* Top Rain Channe l 07-26-* Top Assembly 8 0-7-* Side Assembly -070-* Access Cover 2 8-08-* Side Grille 2 2 2 2 2 2 2 2 2 26-68 Door Stop Angle Continued on Page 6 * Exterior cabinet parts are manufactured with various paint color options. To insure that you receive the proper paint color, you must include the complete model and serial number of the unit for which cabinet parts are being ordered. Refer to drawing on Page 2 Page of
CABINET COMPONENTS Continued from Page 27-69 Door Stop Slide W8G-AB Front Door Assembly 0 9-9 Outer Vent Hood 9-0 Inner Vent Hood Barometric Fresh Air Damper Air Intake Hood Air Intake Back 7-02 Fan Shroud 8 2-072 Condenser Partition Blank Off Plate 9-267 Exchanger Support Assembly 0 2-07 Filter Blank Off Plate 7-02 Base 2-8 Base Offset -276 Control Panel Assembly 2- Condenser Partition Assembly 09-7 Back Assembly 6-268 Manifold Bracket 7-0 Bottom Support Bracket 8 S- Circuit Breaker Inner Door Control Panel Cover Assembly Disconnect Access Door - Conduit Access Panel 2 6-029 Conduit Entrance Plate 28 S-89-* 29-27-* Vent Option Door Assembly 2 WGBFAD- 8-08-* Condenser Grille 9-098-* Front Corner Assembly S-8-* 6 S-82-* 9 S-2-* 0 S-28-* -88-* Upper Door Assembly W8G-AC W8G-AD W8G-BB W8G-BC W8G-BD W8G-CB W8G-CC W8G-CD * Exterior cabinet parts are manufactured with various paint color options. To insure that you receive the proper paint color, you must include the complete model and serial number of the unit for which cabinet parts are being ordered. Refer to drawing on Page 2 Page 6 of
CABINET COMPONENTS 0-70-* 2 S-26-* 07-266 S2-6 0-80 7 09-6 8-06 9 0-9 Exch Assy 0-76 -2 6-6-* 07-26-* -8 0Y7 0-66 8 0-7-* -070-* 0-70 2 S-7 22 22 W60G-AB Side Assembl Vestibule Service Door Evaporator Support Angl Drain Pan Support Assembl Drain Pan Assembly Evaporator Coil Fill Angl Upper Bac Supply Air Fram 2 2 2 2 2 2 2 2 2 Exchanger Support Offse See Burner Components Diagram Top Exchanger Deflecto Inner Air Baffl Top Rain Channe Top Assembl Exchanger Deflecto Evaporator Support Angl Exchanger Deflecto Side Assembl Access Cove Support Angl Blower Partition y e y e k e t r e l y r e r y r e S900-29 S900-277 Complete Blower Assembly - 20V Complete Blower Assembly - 60V W60G-AC W60G-AD W60G-BB W60G-BC W60G-BD W60G-CB W60G-CC W60G-CD 2 - Filter Tra y 2 2-0 Vent Terminal Gasket 2 8-08-* Side Grille 2 2 2 2 2 2 2 2 2 26-68 Door Stop Angle Continued on Page 8 * Exterior cabinet parts are manufactured with various paint color options. To insure that you receive the proper paint color, you must include the complete model and serial number of the unit for which cabinet parts are being ordered. Refer to drawing on Page 2 Page 7 of
CABINET COMPONENTS Continued from Page 7 27-69 Door Stop Slide 28 S-89-* Front Door Assembly 29-27-* Vent Option Door Assembly 0 9-9 Outer Vent Hood 9-0 Inner Vent Hood 2 WGBFAD- Barometric Fresh Air Damper 8-08-* Condenser Grille 9-098-* Front Corner Assembly S-8-* Air Intake Hood 6 S-82-* Air Intake Back 7-02 Fan Shroud 8 2-072 Condenser Partition Blank Off Plate 9-267 Exchanger Support Assembly 0 2-07 Filter Blank Off Plate 7-02 Base 2-8 Base Offset -276 Control Panel Assembly 2- Condenser Partition Assembly 09-7 Back Assembly 6-268 Manifold Bracket 7-0 Bottom Support Bracket 8 S- Circuit Breaker Inner Door 9 S-2-* Control Panel Cover Assembly 0 S-28-* Disconnect Access Door - Conduit Access Panel 2 6-029 Conduit Entrance Plate -88-* Upper Door Assembly W60G-AB W60G-AC W60G-AD W60G-BB W60G-BC W60G-BD W60G-CB W60G-CC W60G-CD * Exterior cabinet parts are manufactured with various paint color options. To insure that you receive the proper paint color, you must include the complete model and serial number of the unit for which cabinet parts are being ordered. Refer to drawing on Page 2 Page 8 of
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FUNCTIONAL COMPONENTS This drawing to be used for reference for Pages, and. Page of
FUNCTIONAL COMPONENTS 00-00 Metal Lift-Off Hinge 2 2 2 2 2 2 2 2 2 2 7-00 Weather Cover for Latch 7-08 7-08 Black Non-Lockable Latch S900-29 S900-277 700-027 700-00 Complete Blower Assembly 20/8 Complete Blower Assembly 60V x 0 x 2 Pleated Filter (Standard) x 0 x AF Filter (Optional) W2G-AB W2G-AC W2G-AD W2G-BB W2G-BC W2G-BD W2G-CB W2G-CC W2G-CD 6 7-0 Weather Cover for Latch 7-09 7 7-09 Black Lockable Latch 8-027 Fan Blade 9 0-078B Coil 060-6B Coil Exch. 802-802-6 See Burner Components Diagram Limit Control L80-0 " Limit Control L0-0 " 806-. " +. 0" Pressure Switch 89-0 89-0 Induced Draft Blower 20V w/transition Induced Draft Blower 60V w/transition 8600-0 Suppression Ignition Cable 000-2 000-2 Wire Assembly Wire Assembly 8 80-00 Fan Motor Mount 8-09 8-00 8000-8 8000-8000- Motor 20/8V Motor 60V Compressor ZP9KE-PFV-0 Compressor ZP9KE-TF-0 Compressor ZP9KE-TFD-0 2 80-08 High Pressure Switch (Flare) 22 S800-097 Distributor/Orifice.072 2 80-086 Low Pressure Switch - (Flare) 2 C MA-28 Low Ambient Control - Opt. - (Flare) S00-08 S00-08 S00-08 Orifice Parts Bag Tube 7K Orifice Parts Bag Tube 0K Orifice Parts Bag Tube K - Not Shown Opt. = Optional Refer to drawing on Page Page of
FUNCTIONAL COMPONENTS 00-00 2-00 -08 W8G-AB Metal Lift-Off Hing 2 2 2 2 2 2 2 2 2 Weather Cover for Latch 7-0 Black Non-Lockable Latc e 8 h S900-29 S900-277 700-027 700-00 Complete Blower Assembly 20/8 Complete Blower Assembly 60V x 0 x 2 Pleated Filter (Standard) x 0 x AF Filter (Optional) W8G-AC W8G-AD W8G-BB W8G-BC W8G-BD W8G-CB W8G-CC W8G-CD 6 7-0 Weather Cover for Latch 7-09 7 7-09 Black Lockable Latch 8-027 Fan Blade 9 0-08B Coil 060-6B Coil Exch. 802-802-6 See Burner Components Diagram Limit Control L80-0 " Limit Control L0-0 " 806-. " +. 0" Pressure Switch 89-0 89-0 Induced Draft Blower 20V w/transition Induced Draft Blower 60V w/transition 8600-0 Suppression Ignition Cable 000-2 000-2 Wire Assembly Wire Assembly 8 80-00 Fan Motor Mount 8-09 8-00 8000-8000- 8000- Motor 20/8V Motor 60V Compressor ZPKE-PFV-0 Compressor ZPKE-TF-0 Compressor ZPKE-TFD-0 2 80-08 High Pressure Switch (Flare) 22 S800-069 Distributor/Orifice.07 2 80-086 Low Pressure Switch - (Flare) 2 C MA-28 Low Ambient Control - Opt. - (Flare) S00-08 S00-08 S00-08 Orifice Parts Bag Tube 7K Orifice Parts Bag Tube 0K Orifice Parts Bag Tube K - Not Shown Opt. = Optional Refer to drawing on Page Page of
FUNCTIONAL COMPONENTS 00-00 2-00 -08 W60G-AB Metal Lift-Off Hing 2 2 2 2 2 2 2 2 2 Weather Cover for Latch 7-0 Black Non-Lockable Latc e 8 h S900-29 S900-277 700-027 700-00 Complete Blower Assembly 20/8 Complete Blower Assembly 60V x 0 x 2 Pleated Filter (Standard) x 0 x AF Filter (Optional) W60G-AC W60G-AD W60G-BB W60G-BC W60G-BD W60G-CB W60G-CC W60G-CD 6 7-0 Weather Cover for Latch 7-09 7 7-09 Black Lockable Latch 8-027 Fan Blade 9 0-08B Coil 060-B Coil Exch. 802-802-6 See Burner Components Diagram Limit Control L80-0 " Limit Control L0-0 " 806-. " +. 0" Pressure Switch 89-0 89-0 Induced Draft Blower 20V w/transition Induced Draft Blower 60V w/transition 8600-0 Suppression Ignition Cable 000-2 000-2 Wire Assembly Wire Assembly 8 80-00 Fan Motor Mount 8-09 8-00 8000-2 8000-2 8000-26 Motor 20/8V Motor 60V Compressor ZPKE-PFV-0 Compressor ZPKE-TF-0 Compressor ZPKE-TFD-0 2 80-08 High Pressure Switch (Flare) 22 S800-098 Distributor/Orifice.086 2 80-086 Low Pressure Switch - (Flare) 2 C MA-28 Low Ambient Control - Opt. - (Flare) S00-08 S00-08 S00-08 Orifice Parts Bag Tube 7K Orifice Parts Bag Tube 0K Orifice Parts Bag Tube K - Not Shown Opt. = Optional Refer to drawing on Page Page of
BURNER COMPONENTS This drawing to be used for reference for Pages, and. Page of
BURNER COMPONENTS S-2 S-2 S-27 Exchanger Assembly 7K Exchanger Assembly 0K Exchanger Assembly K 2-268 Manifold Bracket 802-6 Limit Control L00-0 90-08 NOx Screen 6 2-02-600 6" Glas-Tak Tap e 7 7 7 8-6 8-7 8-8 Collector Box Collector Box Collector Box 8 2-0 Gasket Set 9 809-0 " Cast Inducer Transitio n 809-0.0" x.62" Transitio n 90-079 90-082 Orifice 2.0mm (.0960 diameter) Orifice 2.0mm (% derate) - U Clip Fastener -02-0 -06-268 -269-270 Burner Box Burner Box Burner Box Flame Rollout Support Flame Rollout Support Flame Rollout Support 802- Flame Rollout Switch L270 90-078 In-Shot Burner 2. x. -0-0 -0 Burner Support Burner Support Burner Support 8 8-02 DSI Spark Ignite r 8-02 Flame Sensor 88-0 88-0 88-06 -Hole Gas Manifold - /2" -Hole Gas Manifold - /2" -Hole Gas Manifold - /2" 2 6-0 Natural Gas Valve /2 x / 2 W2G-*B W2G-*NB W2G-*C W2G-*NC W2G-*D Refer to drawing on Page Page of
BURNER COMPONENTS S-2 S-2 S-27 Exchanger Assembly 7K Exchanger Assembly 0K Exchanger Assembly K 2-268 Manifold Bracket 802-6 Limit Control L00-0 90-08 NOx Screen 6 2-02-600 6" Glas-Tak Tap e 7 7 7 8-6 8-7 8-8 Collector Box Collector Box Collector Box 8 2-0 Gasket Set 9 809-0 " Cast Inducer Transitio n 809-0.0" x.62" Transitio n 90-079 90-082 Orifice 2.0mm (.0960 diameter) Orifice 2.0mm (% derate) - U Clip Fastener -02-0 -06-268 -269-270 Burner Box Burner Box Burner Box Flame Rollout Support Flame Rollout Support Flame Rollout Support 802- Flame Rollout Switch L270 90-078 In-Shot Burner 2. x. -0-0 -0 Burner Support Burner Support Burner Support 8 8-02 DSI Spark Ignite r 8-02 Flame Sensor 88-0 88-0 88-06 -Hole Gas Manifold - /2" -Hole Gas Manifold - /2" -Hole Gas Manifold - /2" 2 6-0 Natural Gas Valve /2 x / 2 W8G-*B W8G-*NB W8G-*C W8G-*NC W8G-*D Refer to drawing on Page Page of
BURNER COMPONENTS S-2 S-2 S-27 Exchanger Assembly 7K Exchanger Assembly 0K Exchanger Assembly K 2-268 Manifold Bracket 802-6 Limit Control L00-0 90-08 NOx Screen 6 2-02-600 6" Glas-Tak Tap e 7 7 7 8-6 8-7 8-8 Collector Box Collector Box Collector Box 8 2-0 Gasket Set 9 809-0 " Cast Inducer Transitio n 809-0.0" x.62" Transitio n 90-079 90-082 Orifice 2.0mm (.0960 diameter) Orifice 2.0mm (% derate) - U Clip Fastener -02-0 -06-268 -269-270 Burner Box Burner Box Burner Box Flame Rollout Support Flame Rollout Support Flame Rollout Support 802- Flame Rollout Switch L270 90-078 In-Shot Burner 2. x. -0-0 -0 Burner Support Burner Support Burner Support 8 8-02 DSI Spark Ignite r 8-02 Flame Sensor 88-0 88-0 88-06 -Hole Gas Manifold - /2" -Hole Gas Manifold - /2" -Hole Gas Manifold - /2" 2 6-0 Natural Gas Valve /2 x / 2 W60G-*B W60G-*NB W60G-*C W60G-*NC W60G-*D Refer to drawing on Page Page of
CONTROL PANEL 8 9 2 6 7 SEP-6 Page 8 of
CONTROL PANEL 6-9 86-0 Integrated Furnace Control A Circuit Board Fuse 2 8-086 60 Volt Relay DPDT 8-02 60 Volt Relay SPDT 80-008 80-00 80-02 80-002 Capacitor Bracket Capacitor Bracket Compressor Contactor, 2 Pole, 0A Compressor Contactor, Pole, 2A 6 8-088 Compressor Control Module 7-276 Control Panel 8 7-28 Low Voltage Box 9 8607-02 Terminal Strip 807-0 807-02 Transformer 0 VA 8/20-2V Transformer 0 VA 80-2V -269 Circuit Breaker Mounting Base 86-00 86-02 86-067 86-0 86-0 Circuit Breaker, 0A, 2 Pole, 20V Circuit Breaker, A, Pole, 20V 60V 0A Toggle Disconnect Circuit Breaker, 60A, 2 Pole, 20V Circuit Breaker, 0A, Pole, 20V 86-006 Ground Termina l 86-07 86-008 Circuit Breaker Mounting Feet Circuit Breaker Mounting Feet W2G-A W2G-B 2 2 W2G-C. W8G-A W8G-B 2 2 W8G-C. W60G-A W60G-B 2 2-0 Wire Shield 82-079 82-00 82-089 82-08 82-026 Capacitor + MFD 70V Capacitor MFD 70V Capacitor 70+ MFD 70V Capacitor 80+ MFD 0V Capacitor MFD 70V 8-08 Phase Line Monitor 08A6 Wiring Diagram 08A26 Wiring Diagram 08A67 Wiring Diagram 08A8 Wiring Diagram 08A28 Wiring Diagram 08A69 Wiring Diagram W60G-C. Not Shown Page of
BLOWER ASSEMBLY N o. Part 2-0 2 2-0 S900-29 S900-277 Blower Wheel - Blower Wheel - 8 8 86-08 86-9 Motor 20/8 V Motor 60V - Blower Housing 2 2-6 Diffuser 2 2 6 80-00 Motor Mount 7 82-00 Capacitor MFD 70V 8 86-002 Capacitor Boot 9 80-00 Capacitor Bracket 7 Angle 2 2 Y7 Angle 2 2-88 Angle Back -6 Channel Front -0 Grommets Page of