Parts Manual 4PTA & 4TTA Series Pistol Grip Nutrunners 4PTA Series 4TTA Series For additional product information visit our website at http://www.apextoolgroup.com
Product Information The original language of this manual is English. Product Safety Information: Intended Use: These air assembly tools are intended for tightening of threaded joints or running down fasteners. Use only for their designated purpose. Do not us as a hammer, lever or any other improper usage that can cause tool damage and operator injury. For additional product safety information refer to Apex Tool Group, LLC or GmbH & Co. OHG document CE-000, General Safety Instructions for Air Assembly Tools. WARNING The assembly tool must not be modified in any manner unless approved in writing by, LLC or GmbH & Co. OHG. All safety devices must be properly installed and maintained in good working order. EC Declaration of Conformity: We affirm that this machine is in accordance with the following EC regulations (006/4/EC). Applied harmonized standards are ISO 00:00. The name, job function and address of the person authorized to compile the technical file. Mr. Vishnu Irigireddy Director of Global R&D- Mechanical Engineering 670 Industrial Drive Lexington, SC 907 Signature: Vishnu Irigireddy Date: 0/8/04 Noise and Vibration: Noise db(a): 4PTA Series = 73 db(a) 4TTA Series = 7 db(a) Air Line Lubrication: Use, LLC or GmbH & Co. OHG s lightweight air tool oil 5000 (available in quantities shown in the following chart) or an SAE-5 lightweight spindle oil. Part No. Packaged Designation 540397 Quart (0.94 liter) Airlube 0W/NR-40LB DR 533485 US Gallon (3.78 liter) Airlube 0W/NR-40LB DR Air Supply Line: Parameter Air Hose Working pressure range Compressed air Service and Repair: Minimum inside diameter: 3/6" (4.8mm) Maximum length: 8.0' (.4 m) Performance rated at: 90 psi (60 kpa) Air quality according to ISO 8573-, quality class.4.3 The compressed air must be clean and dry. Tool service and repair should be performed by an authorized, LLC or GmbH & Co. OHG Center. Refer to the last page of this manual for locations. Disposal: Observe local disposal guidelines for all components of this tool and its packaging. Copywright Protection:, LLC or GmbH & Co. OHG reserves the right to modify, supplement or improve this document or the product without prior notice. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied to another natural or machine readable language or to a data carrier, whether electronic, mechanical, optical or otherwise without the express permission of Apex Tool Group, LLC or GmbH & Co. OHG Vibration m/s: 4PTA Series = <.5 m/s 4TTA Series = <.5 m/s Page
Nomenclature A 4 X T A XX Q Tool Series 4 Handle Configuration P = P-Handle Pistol Grip T = T-Handle Pistol Grip Tool Configuration T = Trigger Torque Control Mechanism A = Clecomatic Clutch Maximum Torque 07 = 6.8 Nm 0 = 9.8 Nm 5 = 4.7 Nm Output Drive Q = Quick Change Chuck Page 3
Handle Assembly - 4PTA Series B 8 9 0.050 (.7mm) 5-7 in.lbs. (.6-.8Nm) 3/8 Flats 45-60 in.lbs. (5-7 Nm) Loctite 4 3 5 Models 4PTA07Q 4PTA0Q 4PTA5Q 4 6 7 0 4 3 /6 (7.5mm) 8-0 ft.lbs. (4-7Nm) 6 5 7 9 3 0 8 Loctite 4 3-5 ft.lbs. (8-0 Nm) See Service Notes Page 4
Handle Assembly - 4PTA Series Illustration "B" 07 Handle Housing 073 Reversing Valve Housing 3 869 3 Valve Seal 4 074 Reverse Valve Cap 5 93006 3 O-Ring 6 0705 3 Spring 7 0757 3 Shut-Off Valve 8 07 Reverse Switch 9 0708 Screw 0 077 Spacer 03563 3 Muffler Pad 0077 Push Rod 3 0038 Trigger 4 004 3 Retaining Ring 5 0-03 Valve Housing 6 0-58 Valve Assembly 7 0079 Spring 8 0078 Hose Adapter 9 006577 3 Air Screen 0 089 Muffler Diffuser 0350 Muffler Ring 03586PT Trip Rod 3 079 Suspension Bail (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Page 5
Handle Assembly - 4TTA Series C 0.5 (6.35mm) 5-7 ft.lbs. (7-9Nm) 0.50 (.7mm) 5-7 in.lbs. (.6-.8Nm) Models 4TTA07Q 4TTA0Q 4TTA5Q 4 8 0 9 3 5 6 7 7 8 9 0 3 4 3 5 4.79 Flats (8mm) 3-6 ft.lbs. (8-Nm) Top/Rear Inlet Adapter 6 5 6 7 See Service Notes /6 (7.5mm) 3-6 ft.lbs. (8-Nm) Page 6
Handle Assembly - 4TTA Series Illustration "C" 07036 Inlet Plug 6035 5 5 O-Ring 3 07099 3 Spring 4 0706 Tip Valve 5 03379PT 3 Seal 6 0705 3 Spring 7 0757 Shut-Off Valve 8 0708 Screw 9 0704 Reverse Slide 0 9396 Suspension Bail 03833 Grip Sleeve 070006 Handle (includes Ref. ) 3 5474 3 Muffler 4 54968 Inlet Adapter 5 90503 Screen 6 905599 Retaining Ring 7 03673PT Valve Seat 8 05984PT Reverse Valve 9 03586PT Trip Rod 0 07039 Push Rod 006 3 O-Ring 0370 3 O-Ring 3 07038 Bushing 4 070 Pin 5 0705 Trigger 6 07037 Inlet Adapter 7 9377 Inlet Plug Page 7
Motor Assembly D 6 8 7 4 3 4 5 3 6 3 4 See Service Notes Page 8
Motor Assembly Illustration "D" 03504 Cylinder 05960 Rear Bearing Plate 3 Table "D" Rotor 4 0365PT 4 8 Rotor Blade 5 0364 Front Bearing Plate 6 84768 4 Ball Bearing 7 844897 Front Cylinder Pin 8 847548 Rear Cylinder Pin (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Table "D" 4PTA07Q 4PTA0Q 4PTA5Q Ref. # # # 4TTA07Q 4TTA0Q 4TTA5Q 3 Rotor 03545 03547 03546 Page 9
Gear Assembly E 30967PT Gearing Assembly Interchangeability Notice: Gearing redesign effective 09//0 Serial numbers beginning with WJ or newer have the new style gearing installed. Models 4PTA07Q 4TTA07Q 3 L 5 6 L 4 L Lubricate with 540450 Grease (8 oz. can) F 30086 Gearing Assembly 4 L Interchangeability Notice: Gearing redesign effective 09//0 Serial numbers beginning with WJ or newer have the new style gearing installed. Models 4PTA0Q 4TTA0Q 3 6 7 L 5 L Lubricate with 540450 Grease (8 oz. can) Page 0
Gear Assembly Illustration "E" -- 30967PT Gear Case Assembly (6.875:) 0436PT End Plate Spacer 0769PT 3 6 Idler Gear (6T) 3 0760PT Open Spider 4 05964 Gear Case 5 847595 Ball Bearing 6 6907 Retaining Ring (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) (T) Teeth Illustration "F" -- 30086 Gear Case Assembly 03646 End Plate Spacer 83386 3 6 Needle Roller 3 86955 Spider 4 86963 3 6 Idler Gear (8/9T) 5 05966 Gear Case 6 847595 Ball Bearing 7 6907 Retaining Ring (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) (T) Teeth Page
Gear Assembly G 30968PT Gearing Assembly Interchangeability Notice: Gearing redesign effective 09//0 Serial numbers beginning with WJ or newer have the new style gearing installed. Models 4PTA5Q 4TTA5Q L 6 L 8 L L 7 L 7 5 4 L 3 L Lubricate with 540450 Grease (8 oz. can) Page
Gear Assembly Illustration "G" -- 30968PT Gear Case Assembly (7.56:) 03644PT End Plate Spacer 0399 Pinion Gear 3 05964 Gear Case 4 6907 Retaining Ring 5 847595 Ball Bearing 6 0765PT Open Spider 7 0766PT 6 Idler Gear (4T) 8 0768PT Open Spider (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) (T) Teeth Page 3
Clecomatic Quick Change Clutch Assembly H 3 9 4 3 6 0 8 5 4 9 8 0 7 5 6 4 7 3 See Service Notes Page 4
Clecomatic Quick Change Clutch Assembly Illustration "H" -- Table "H" Clutch Assembly 0703 Clutch Housing (includes Ref. ) 03584 Adjustment Cover 3 0357PT Clutch Cam 4 03573PT Ball Retainer 5 03574PT Retaining Ring 6 Table "H" Torque Spring 7 86944 Reset Pin Stop 8 03585PT 3 Reset Spring 9 6907 Retaining Ring 0 86949 Ball Retainer Plug 036 Trip Slide 0363 3 Slide Reset Spring 3 0365 Clutch Spindle 4 676 Dowel Pin 5 86940 Adjustment lock Ring 6 8693 Adjustment Nut 7 846 4 8 Ball (3/6") 8 84980 3 6 Ball (3/3") 9 869 Reset Pin 0 84704 Thrust Bearing 863455 4 Thrust Race 04963 Torque Adjustment Tool (# Phillips) 3 847095 Ball Bearing 4 03589PT Spring Spacer (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Table "H" Ref. # 4PTA07Q 4PTA0Q 4PTA5Q # # 4TTA07Q 4TTA0Q 4TTA5Q -- Clutch Assembly 046 0756 0756 6 Torque Spring (Green) 03579 ------ ------ Torque Spring (White) ------ 03575 03575 Torque Springs Color Torque Range in. lbs. Nm Number Blue - 8 0.3-0.9 03580 Purple - 0.3 -. 043 Green 5-9 0.6 -. 03579 White 0-38. - 4.3 03575 Yellow 5-45.7-5. 03578 Page 5
Output Gear and Spindle Assemblies I 304 Output Gear Assembly Interchangeability Notice: Gearing redesign effective 09//0 Serial numbers beginning with WJ or newer have the new style gearing installed. 6 5 L 4 L 3 L Lubricate with 540450 Grease (8 oz. can) J 30 Output Spindle Assembly 5 7 8 6 3 4 Page 6
Output Gear and Spindle Assemblies Illustration "I" 0709 Gear Case 6907 Retaining Ring 3 847595 Ball Bearing 4 048 Gear Cage 5 0363PT 3 6 Idler Gear (4T) 6 844 3 6 Idler Gear Pin (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) (T) Teeth Illustration "J" 833688 Retaining Ring 86449 Washer 3 0833PT Release Collar 4 084PT 3 Spring 5 84465 3 Ball 6 6954 Retaining Ring 7 0704 Spindle Housing 8 0847PT Spindle (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Page 7
Accessories K Non-Reversing Kit L Exhaust Overhose Assembly Page 8
Accessories Illustration "K" 300 Non-Reversing Kit (4P series tools) 07030 Non-Reversing Kit (4T series tools) (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Illustration "L" 05685 Overhose Assembly (4P series tools) 0707 Overhose Assembly (4T series tools) (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Page 9
Accessories M 309 Torque Signal Kit Models 4PTA07Q 4PTA0Q 4PTA5Q 7 6 3 4 5 N 308 Torque Signal Kit Models 4TTA07Q 4TTA0Q 4TTA5Q Page 0
Accessories Illustration "M" -- 309 Torque Signal Kit (includes Ref. -7) 078 Signal Bracket 076 Diffuser 3 07034 Fitting 4 539443 Tubing 5 68-08 Connector 6 83474 Fitting 7 006 3 O-Ring (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Illustration "N" -- 308 Torque Signal Kit (includes Ref. -) 68-008 Tubing 68-7 Fitting (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Page
Service Notes Clecomatic Clutch Adjustment 04963 # Phillips Clecomatic Clutch Trip Rod Sizing Shorten the trip rod until the tool just begins to start, with one turn remaining on the clutch housing. Page
Service Notes 3 Motor Disassembly.. R = Replace 4 Motor Assembly. 3. 4. NLGI -EP Grease. NLGI -EP Grease Page 3
Sales & Service Centers Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements. Detroit, Michigan Sales & Service Center 630 Superior Court Auburn Hills, MI 4836 Tel: (48) 393-5640 Fax: (48) 39-695 Houston, Texas Sales & Service Center 6550 West Sam Houston Parkway North, Suite 00 Houston, TX 7704 Tel: (73) 849-364 Fax: (73) 849-047 Lexington, South Carolina 670 Industrial Drive Lexington, SC 907 Tel: (800) 845-569 Tel: (803) 95-7544 Fax: (803) 358-768 Los Angeles, California Sales & Service Center 688 Stanton Avenue Unit B Buena Park, CA 906 Tel: (74) 994-49 Fax: (74) 994-9576 Seattle, Washington Sales & Service Center 865 5nd Avenue N.E Redmond, WA 9805 Tel: (45) 497-0476 Fax: (45) 497-0496 York, Pennsylvania Sales & Service Center 3990 East Market Street York, PA 740 Tel: (77) 755-933 Fax: (77) 757-5063 Brazil Ind. Com. Ferram. Ltda Av. Liberdade, 4055 Zona Industrial Iporanga Sorocaba, São Paulo CEP# 8087-70 Brazil Tel: +55 5 38399 Fax: +55 5 38360 Canada Sales & Service Center 763 Bath Road Mississauga, Ont. L4T 3T Canada Tel: (866) 69-6 Tel: (905) 673-4400 China Apex Power Tool Trading (Shanghai) Co., Ltd Building A8, No. 38 Dongsheng Road Pudong, Shanghai China 00 Tel: +86--6088030 Fax: +86--6088098 www.aptspowertools.com.cn England GmbH & Co. OHG C/O Spline Gauges Piccadilly, Tamworth Staffordshire B78 ER United Kingdom Tel: +44 87 874 8 Fax: +44 87 874 8 France S.N.C. 5 rue Maurice Chevalier B.P. 8 7783 Ozoir-La-Ferrière Cedex, France Tel: +33 64 43 00 Fax: +33 64 43 7 7 Germany GmbH & Co. OHG Industriestraße 73463 Westhausen Germany Tel: +49 (0) 73 63 8 0 Fax: +49 (0) 73 63 8 www.apexpowertools.eu Hungary Hungaria Kft Platànfa u. 907 Györ Hungary Tel: +36 96 66 383 Fax: +36 96 66 35 India Apex Power Tools India Private Limited Gala No., Plot No. 5 S. No. 34, 35 & 45 Indialand Global Industrial Park Taluka-Mulsi, Phase I Hinjawadi, Pune 4057 Maharashtra, India Mexico Manufacturing México S. de RL de CV Vialidad El Pueblito #03 Parque Industrial Querétaro Querétaro, QRO CP# 760 Mexico Tel: +5 (44) -3800 Fax: +5 (800) 685-5560, LLC 000 Lufkin Road Apex, NC 7539 Phone: 99-387-0099 Fax: 99-387-64 www.apextoolgroup.com /Printed in USA 08/04/Copyright, LLC