PAGE NO. 1 OTHER ASSEMBLIES NOT SHOWN ON THIS DRAWING: A7029A - LONG CONVEYOR ASSEMBLY - SECTION 4g.2 A7101A - SEPARATOR (FB) ASSEMBLY - SECTION 4g.8 A7103A - CHASSIS ASSEMBLY - SECTION 4g.9 A7107A - TOP COVER ASSEMBLY - SECTION 4g.10 A7111A - OUTPUT PRESSURE ASSEMBLY - SECTION 4g.11 A7113A - TURNOVER ASSEMBLY - SECTION 4g.12 A7114A - TURNOVER DRIVE ASSEMBLY - SECTION 4g.13 85 67 38 18 53 82,95 2 61 20 64 81 26 59 24 42 86 5 52 95 72 40 52 60 73 100 40 47 33 88,96 47 100 34 100 1 62 35 100 88 96 86 84,95 32 92 49 34 66 63 A* 23 35 65 70 69 37 95 82 83 36 40 36 40 J* L* K* 100 F* N* M* 67 22 48 35 30 100 58 43 45 84,95 68 56 101 44 35 25 39 35 50 3 39 57 56 84 D* 44 100 31 100 40 55 43 46 44 21 41 45 40 51 101 40 35 44 50 54 40 36 C* 100 B* E* 39 29 G* 39 4 19 4 H* 64 20 61 28 75 87,96 SENSORS Item Description Part No. Ref. S1 Exit TX 182-440 WD-16 NOTE: STARRED LETTERS AGAINST PULLEYS INDICATE BELT ROUTE, SEE INSET DIAGRAM FOR BELT IDENTIFICATION 4g.1 - Flatbed Feeder Main Assembly A4440A
PAGE NO. 2 Item Description Part No. Qty. Item Description Part No. Qty. 1 MOTOR W/D 179-093 HYBRID 181-049 1 2 MOTOR W/D 179-098 2WSM 181-060 1 3 CLUTCH W/D 179-155 2WXH 181-128 1 4 CLUTCH W/D 179-154 2WXH 181-132 2 5 BRAKE W/D 179-107 2WXH 181-133 2 6 DRIVE PICKUP/CLUTCH ASSY A2643A 1 7 SILICON FEED ROLLER ASSY A3208A 1 8 IDLER BEARING ASSY A7106A 1 9 C B SHAFT 1 ASSY A7108A 1 10 C B SHAFT 2 ASSY A7109A 1 11 OUTPUT DRIVEN ASSY A7110A 1 12 FEED DRIVEN SHAFT ASSY A7112A 1 13 F1 DRIVE SHAFT ASSY A7244A 1 14 DRIVE SHAFT 2 ASSY A7245A 1 15 TURNOVER DRIVE SHAFT ASSY A7246A 1 16 MAIN DRIVE SHAFT ASSY A7247A 1 17 BELT TENSIONER ASSY A7248A 1 18 GIBLETT OVERGUIDE B7076A 1 19 CLUTCH SPACER C2824A 2 20 CLUTCH DRIVE DOG C2828A 4 21 DRIVE PIN 03 C2875A 1 22 STOP POST C2891A 2 23 IDLER T BOLT C2927A 1 24 BRAKE HUB C2979A 2 25 IDLER POST SHORT C3565A 1 26 BRAKE SPACER C3566A 3 27 SPACER 39mm C3589A 4 28 MOTOR HOLDER C3603A 1 29 DRIVE PLATE POST C4287A 4 30 GEAR IDLER C4371A 2 31 PULLY IDLER C4372A 1 32 CONVEYOR SUPPORT SHAFT C9124A 1 33 SENSOR BAR C9448A 1 34 PRESSURE PIVOT SHAFT C9450A 2 35 BEARING HOUSING T 8mm MIN D1040A 8 36 WASHER WAVED 23mm I/D E0367A 4 37 SPACER 8.2 x 12 x 5mm E0443A 1 38 BEARING BALL 12mm E1054A 2 39 BEARING BALL 8 x 16 x 5mm E1061A 6 40 BEARING FL 8 x 22 x 7mm E1078A 8 41 BEARING FL 12 x 21x 5mm E1087A 2 42 BEARING FL 6 x 13 x 5mm E1108A 2 43 WASHER PL WAVED 0.86" I/D E4051A 2 44 PIN DOWEL 3 DIA x 14mm E5071A 4 45 PIN DOWEL 3 DIA x 8mm E5074A 2 46 PIN DOWEL 3 DIA x 16mm E5086A 1 47 PIN DOWEL 3 DIA x 18mm E5098A 2 48 HI TORQUE HOSE CLIP E5117A 1 49 PULLEY LOCKING 12T XL F1293P 1 50 PULLEY 20T XL SHORT F1365A 3 51 PULLEY 20T XL x 8 BORE F1366A 1 52 PULLEY 16T XL x 8 BORE F1367A 2 53 SPUR GEAR 20T x 6 BORE F4125A 1 54 GEAR 40T x 8 F4150A 1 55 GEAR 48T x 8 F4151A 1 56 GEAR 25T x 8 F4152A 2 57 GEAR 35T x 8 MODIFIED F4220A 1 58 GEAR 48T x 8 MODIFIED F4221A 1 59 BELT 100 XL 037 F5014A 1 60 BELT 230 XL 037 F5015A 1 61 CLUTCH PIN G0079A 4 62 SPRING LIGHT PRESSURE G1111A 2 63 SPRING INTER PRESSURE G1116A 2 64 UPPER CONVEYOR SPRING G1178A 4 65 TURNOVER SPRING G1201A 2 66 T BEARING 8mm G4005A 2 67 BEARING HSG. 12mm MOD G4051A 2 68 WASHER SPRING G6001A 1 69 SPACER GAS STRUT POST P2258A 2 70 GAS STRUT POST P2259A 2 71 BRAKE SPACER 2 P2261A 4 72 SPACER 10mm P2310A 4 73 CHASSIS SUB-PLATE R2249P 1 74 BEARING PLATE R2250P 1 75 FEED BEARING PLATE R2252A 1
PAGE NO. 3 Item Description Part No. Qty. Item Description Part No. Qty. BLANK PAGE (PARTS FOR A4440A CONTINUED ON NEXT PAGE)
PAGE NO. 4 Item Description Part No. Qty. Item Description Part No. Qty. 80 M3 X 20 PAN HD SCREW E2515A A/R 81 M3 X 40 CAP HD SCREW E2781A A/R 82 M4 X 8 CAP HD SCREW E2509A A/R 83 M4 X 8 POZI PAN HD No.2 FL. PLATED E2720A A/R 84 M4 X 10 CAP HD SCREW E2507A A/R 85 M4 X 12 CSK SKT. HD. E2564A A/R 86 M4 X 20 CAP HD. E2513A A/R 87 M5 X 10 CAP HD.LOW PROF. SCREW E2542A A/R 88 M5 X 12 CAP HD. E2508A A/R 92 M5 NUT E3501A A/R 95 M4 WASHER E4011A A/R 96 M5 WASHER E4012A A/R 100 8mm E CLIP E5054A A/R 101 12mm CIRCLIP E5019A A/R
PAGE NO. 5 NOTE: Long Conveyor Assy. A7029A is used on the following 3 assemblies, depending upon application.these assemblies include A7029A and stand components. A2900A Long insert Feeder Conveyor Assy. A2901A Long Envelope Feeder Conveyor Assy. A7105A Long Flatbed Feeder Conveyor Assy. FOR STAND, SEE SECTION 4e.6 & 4e.7. M4 x 10 CSK HD SCREW E2537A M4 x 10 CSK HD SCREW E2537A CONVEYOR ROLLER ASSEMBLY A2638A LOWER GUIDE R2205A BEARING E1102A CONVEYOR BELT G5058A CONVEYOR BELT G5058A 9.5mm 'E' CLIP E5073A (TYPICAL) CONVEYOR ROLLER ASSEMBLY A2638A CONVEYOR ROLLER C3437A ROLLER TRANSPORT 30 x 8 D0021A PIN DOWEL 3 DIA x 18 LG. E5098A ROLLER TRANSPORT 30 x 8 D0021A PIN DOWEL 3 DIA x 18 LG. E5098A TENSION BKT RH B8293P CONVEYOR ROLLER C3437A ROLLER TRANSPORT 30 x 8 D0021A CONVEYOR BELT G5058A M4x8 CAP HD SCREW E2509A SIDE GUIDE RH R2129A CONVEYOR DRIVE SHAFT C9083A M4x12 POZI PAN HD T/T SCREW E2730A SHAFT TENSION C4283A (TYPICAL) BEARING E1102A TENSION ROLLER C4284A 9.5mm 'E' CLIP E5073A (TYPICAL) SPRING G1111A (TYPICAL) SHAFT IDLER C9082A TENSION ROLLER C4284A M4x8 CAP HD SCREW E2509A BACK GUIDE B8291P KNOB (GREEN) E0417A M4x8 POZI PAN HD SCREW E2624A CONV. SHIM G6156A CONV. SHIM G6156A SLIDER C7336A BEARING E1102A M4 x 10 CAP HD SCREW E2507A HAND KNOB D1063A GEAR F4125A PIN GROOVED E5078A STRETCHER C9440A M4x8 POZI PAN HD SCREW E2624A M4x12 POZI PAN HD T/T SCREW E2730A CONVEYOR CHASSIS LONG ASSEMBLY B1788P M4 GRUB SCREW E2505A BEARING HOUSING 'T' 8mm MIN. E1040A SIDE GUIDE EXTRUSION C4285A SHAFT DRIVE SIDE GUIDE C9421A 15MXL TIMING PULLEY F1230A BEARING E1102A M4 WASHER E4011A (TYPICAL) M4x8 POZI PAN HD SCREW E2624A SIDE GUIDE ADJUST - A2902A SHAFT ASSY DRIVE - A2898A BELT 250MXL F5043A BELT 250MXL F5043A STRETCHER C9440A UNDERCOVER LONG CONVEYOR B7699P DRIVE COVER - B7692W USED FOR SHINGLE FEEDER AND ENVELOPE FEEDER ONLY M4 x 10 CSK HD SCREW E2537A BRIDGE CLAMP G4092A (TYPICAL) TENSION ROLLER C4284A CONVEYOR BELT G5058A SIDE GUIDE BUSH RH C2935A SHAFT DRIVEN SIDE GUIDE C9422A SIDE GUIDE EXTRUSION C4285A SIDE GUIDE L.H R2128A TENSION BRIDGE B8290P BEARING HSG.'T' 8mm MIN D1040A (TYPICAL) TENSION BKT. L.H B8294P SIDE GUIDE ADJUST - A2902A 15MXL TIMING PULLEY F1230A 12mm 'E' CLIP E5092A (TYPICAL) SIDE GUIDE BUSH LH C2936A 4g.2 - Long Conveyor Assembly A7029A
9.5mm 'E' CLIP E5073A (TYPICAL) SILICONE FEED TYRE D0046A FEED WHEEL CORE C2937A FEED WHEEL CORE & TYRE C2937A/D0046A PAGE NO. 6 FEED WHEEL CORE & TYRE C2937A/D0046A ROLLER CLUTCH 8x12x12mm E1030A ROLLER CLUTCH 8x12x12mm E1030A FEED WHEEL CORE & TYRE C2937A/D0046A WASHER SHOULDER E0214A 6mm 'E' CLIP E5079A ROLLER CLUTCH 8x12x12mm E1030A ENVELOPE FEED BEARING C2653A BEARING NYLON C2655A SPRING RELEASE G1139A ROLLER CLUTCH 8x12x12mm E1030A WASHER SHOULDER E0214A BEARING NYLON C2655A SHAFT INFEED C9125A ROLLER CLUTCH 8x12x12mm E1030A ROLLER CLUTCH 8x12x12mm E1030A FEED WHEEL CORE & TYRE C2937A/D0046A FEED WHEEL CORE & TYRE C2937A/D0046A GROOVED PIN 058 2.5 x 14 E5078A 4g.3 - Silicon Feed Roller Assembly A3208A
PAGE NO. 7 CB SHAFT 2 ASSEMBLY A7109A FEED DRIVEN SHAFT ASSEMBLY A7112A 4g.4 - Flatbed Feeder Sub-Assemblies 1
PAGE NO. 8 DRIVE SHAFT 2 ASSEMBLY A7245A MAIN DRIVE SHAFT ASSEMBLY A7247A 4g.5 - Flatbed Feeder Sub-Assemblies 2
PAGE NO. 9 PLASTIC ROLLER TYRE ASSY A2799A OUTPUT DRIVEN ASSEMBLY A7110A CB SHAFT 1 ASSEMBLY A7108A TURNOVER DRIVE SHAFT ASSEMBLY A7246A 4g.6 - Flatbed Feeder Sub-Assemblies 3
PAGE NO. 10 FI DRIVE SHAFT ASSEMBLY A7244A DRIVE PICKUP/CLUTCH ASSEMBLY A2643A BELT TENSIONER ASSEMBLY A7248A IDLER BEARING ASSY A7106A 4g.7 - Flatbed Feeder Sub-Assemblies 4
PAGE NO. 11 M4 x 8mm POSI PAN HD T/T SCREW E2701A SEPARATOR SIDE PLATE B8288A LOCATION SPIGOT C2809A M4 FULL NUT E3502A SEPARATOR BASE B8286P SEPARATOR ROLLER C8171A M4 x 10mm GRUB SCREW E2674A SEPARATOR SPACER 2 R2472A ROLLER CLUTCH 6x10x12mm E1068A CLUTCH HOLDER C2887A MOTOR WIRED 24VDC 217RPM 181-064 SENSORS Item Description Part No. Ref. S1 Separator Shield 182-489* WD-16 S2 Separator Gap 182-489* WD-16 *Loom part no. shown - Sensor/PCBs are separate items 180-689. 182-489 also includes motor cables. F 6mm 'E' CLIP E5079A WASHER G6150A M5 x 10mm CSK SKT HD SCREW E2526A SEP SIDE PLT INNER RH B8467A F A M5 x 12mm CAP HD SCREW E2508A RIVET 3.5mm 169-145 SHIM 6mm G6090A BRIDGE CLAMP G4092A PCB ASSY DISC SENSOR 180-689 MASK ADJUSTOR BLOCK C6298A A LOCATION SPIGOT C2809A INNER TIE BAR C3420A SENSOR DISC ASSEMBLY B4321A SEPARATOR SPACER 1 R2471A E C D B B E2624A M4 WASHER E4011A MASK SHIELD B7280A 9.5mm 'E' CLIP E5073A SENSOR DISC MASK ASSY B4322A SEPARATOR SHAFT C4269A SENSOR BRACKET B8451A PCB ASSY DISC SENSOR 180-689 C D BRIDGE CLAMP G4092A E B ADJUSTER BAR C3419A M4 WASHER E4011A M4 x 12mm CAP HD. E2575A M5 WASHER E4012A M5 x 12mm CAP HD SCREW E2508A A SEP SIDE PLT INNER LH B8450A RIVET 3.5mm 169-145 MASK SHIELD B7280A SEPARATOR MASK B0121A M5 x 10mm CSK SKT HD SCREW E2526A M4 x 8mm POSI PAN HD SCREW E2624A M4 x 8mm POSI PAN HD T/T SCREW E2701A SEPARATOR SIDE PLATE B8288A M4x10mm CAP HD SCREW E2507A SPRING BACK LASH G1173A MOTOR MOUNT SPACER C2960A MAIN PIVOT BAR C4268A MOTOR WIRED 24VDC 217RPM ACTUATOR PLATE ASSY 181-064 B4296A ROLLER CLUTCH 6x10x12mm E1068A 9.5mm 'E' CLIP B E5073A DRIVE ECCENTRIC C2755A 4g.8 - Separator (F B) Assembly A7101A A M5x10mm CSK SKT HD SCREW E2526A M4 WASHER E4011A WASHER - G6150A ROLLER CLUTCH 6x10x12mm E1068A 6mm 'E' CLIP E5079A SEPARATOR ROLLER C8171A M4 x 10mm GRUB SCREW E2674A M4 x 10mm CAP HD SCREW E2507A MOTOR WIRED 24VDC 217RPM 181-064 SEPARATOR MTR MOUNT PLT B7338A
PAGE NO. 12 SENSORS Item Description Part No. Ref. S1 Overguide Flag 182-643* WD-16 S2 Deskew TX 182-443 WD-16 S3 Double Doc TX 182-443 WD-16 S4 Double Doc RX 182-444 WD-16 S5 Hold Point RX 182-444 WD-16 S6 Deskew RX 182-444 WD-16 S7 Hold Point TX 182-443 WD-16 S8 Exit RX 182-445 WD-16 TYPICAL IN ALL POSNS. *Loom part no. shown - Sensor/ PCB is a separate item 180-692. 4g.9 - Chassis Assembly A7103A
PAGE NO. 13 4g.10 - Top Cover Assembly A7107A
PAGE NO. 14 4g.11 - Output PressureAssembly A7111A
PAGE NO. 15 1 Dec 2004 4g.12 - Turnover Assembly A7113A
PAGE NO. 16 4g.13 - Turnover Drive Assembly A7114A