Snowmobiles REAR SUSPENSION QUICK ADJUSTMENT KIT 86 7655 00 ; WARNING For safety reasons, this kit must be installed by an authorized Bombardier snowmobile dealer. Should removal of a locking device be required when undergoing disassembly/assembly, always replace with a new one. This instruction sheet should be given to the purchaser. This kit is designed for specific applicable models only. It is not recommended for vehicles other than those for which it was sold. NOTE: Installation time is approximately.5 hours. PARTS TO BE INSTALLED 7 6 5 5 5 8 9 0 A5FS Litho d in Canada (MSI-9809 MD) *Trademarks of Bombardier Inc. 998 Bombardier Inc. All rights reserved. 5 6 00 PAGE OF
. Strap (). Strap Link. Adjustment Screw. Nut M0 5. Washer 6. Adjuster Knob 7. Elastic Nut M0 8. Clevis Pin 9. Washer 0. Cotter Pin. Screw M8 X 5 (). Washer (6). Elastic Nut M8 (). L Shape Plate () 5. Rivet () INSTRUCTIONS Preparation Remove rear suspension. Refer to REAR SUS- PENSION section of Shop Manual. Temporarily assemble L shape plates no. to strap link no. with screws no. and elastic nuts no.. Slightly tighten for now. Temporarily position strap link assembly parallel to lower axle of front arm suspension then position L shape plates perpendicular to front arm, as shown on next photo. Temporarily tighten to hold plates in place. A5F6A VIEW FROM UNDER STRAP LINK. L shape plate. Rivet A. 6. mm (/ in) B. 6. mm (/ in) Installation Install adjustment screw no. on suspension with clevis pin no. 8, washer no. 9 and cotter pin no. 0. Install nut M0 no. on adjustment screw. Insert adjustment screw into strap link assembly then slide down strap link, as shown on next photo. A B A5F5A. L shape plate. Strap link. Lower axle of front arm. Front arm - CAUTION Ensure that strap link assembly is properly positioned. L shape plate under front arm and strap link over front arm. Slide strap link assembly upward to remove it. Drill holes with a drill bit.75 mm (/6 in) then secure with rivets no. 5, as shown on the following photo. PAGE OF 5 6 00
5 A5F9A A5F7A.... 5.. Straps properly routed into brackets of front arm upper axle Install washer no. 5, adjuster knob no. 6 and elastic nut no. 7, as shown on the next photo. Clevis pin Washer Cotter pin Adjustment screw Nut M0 Remove existing straps. Install new straps no. with screws no., washers no. and elastic nuts no.. Refer to the following illustration. A5FAA A5F8A LEFT HAND SIDE SHOWN, IDENTICAL ON RIGHT HAND SIDE. Strap. Screw. Washers. Elastic nut Route straps over and pass them through brackets of front arm upper axle, as shown on the next photo.. Washer. Adjuster knob. Elastic nut Remove strap link assembly screws. Apply pressure on front arm upper axle to compress suspension. Secure straps to strap link assembly with previously removed screws no., washer no. and elastic nut no., as shown on the next illustration. 5 6 00 PAGE OF
A5FBA LEFT HAND SIDE SHOWN, IDENTICAL ON RIGHT HAND SIDE. Screw. Washer. Elastic nut Adjust suspension with adjuster knob and secure with nut, as shown on the next photo. A5FCA. Adjuster knob. Secure with nut Reinstall rear suspension onto snowmobile. PAGE OF 5 6 00
86 7655 00. 570 097 00 Strap () Courroie (). 50 88 00 Strap Link Tendeur de courroie. 50 66 00 Adjustment Screw Vis de réglage. 8 000 5 Nut M0 Écrou M0 5. 00 5 Washer Rondelle 6. 57 00 00 Adjuster Knob Bouton de réglage 7. 8 500 5 Elastic Nut M0 Écrou élastique M0 8. 809 00 Clevis Pin Axe de chape 9. 00 Washer Rondelle 0. 7 800 00 Cotter Pin Goupille fendue. 085 65 Screw M8 X 5 () Vis M8 X 5 (). 080 5 Washer (6) Rondelle (6). 8 580 5 Elastic Nut M8 () Écrou élastique M8 (). 50 885 00 L Shape Plate () Plaque en L () 5. 90 0 00 Rivet () Rivet () 5 6 00