Topic Limited Warranty Safety Guidelines General Precautions Page 5 6 Battery 5 Assembly 6 Operation 7 Spark Plug Service 22 Inspection, Cleaning, Maintenance and Storage 2 Installation 29 Compliance Speci fications 2 General Parts Listing WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY, PROPERTY DAMAGE, AND/ OR VOIDING OF YOUR WARRANTY. ALL-POWER WILL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS. 2
Safety Guidelines - Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS.Thefollowingsymbolshelpyourecognizethis information. Please read the manual and pay attention to these sections. Save These Important Safety Instructions! Readandunderstandallofthesesafetyinstructions.Be sure to retain them for future use. WARNING! WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITYOFPERSONALINJURYORDEATHIF INSTRUCTIONS ARE NOT FOLLOWED. CAUTION: CAUTIONS INDICATE A POSSIBILITY OF EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT FOLLOWED. NOTE: NOTES GIVE HELPFUL INFORMATION WARNING! IMPROPER OPERATION OR MAINTENANCE OFTHISPRODUCTCOULDRESULTINSERIOUSINJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. WHEN USING AIR TOOLS, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THERISKOFPERSONALINJURY. 5 7 8
General Precautions (cont d) Electrical Safety (cont d) All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. The generator must be earth-grounded for fixed installations in accordance with all relevant electricalcodesandstandardsbeforeoperation. Donotattempttoconnectordisconnectloadconnectionswhilestandinginwater,oronwetor soggy ground. Donottouchelectricallyenergizedpartsofthegeneratorandinterconnectingcablesor conductorswithanypartofthebody,orwithanynon-insulatedconductiveobject. Connectthegeneratoronlyto a loadorelectricalsystem(20volt)thatiscompatiblewiththe electrical characteristics and rated capacities of the generator. Before servicing equipment powered by the generator, disconnect the equipment from its power input. Keepallelectricalequipmentcleananddry.Replaceanywiringwheretheinsulationiscracked, cut abraded or otherwise degraded. Replace terminals that are worn, discolored, or corroded. Keep terminals clean and tight. Insulate all connections and disconnected wires. Guardagainstelectricshock.Preventbodycontactwithgroundedsurfacessuchaspipes, radiators, ranges, and refrigerator enclosures. Personal Safety Stayalert.Watchwhatyouaredoing,andusecommonsensewhenoperating a generator.do notusegeneratorwhiletiredorundertheinfluenceofdrugs,alcohol,ormedication. A moment of inattention while operating generators may result in serious personal injury. Dressproperly.Donotwearlooseclothingorjewelry.Containlonghair.Keepyourhair,clothing, andglovesawayfrommovingparts.looseclothes,jewelry,orlonghaircanbecaughtin moving parts. 9 General Precautions (cont d) Servicing Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact our service center toll free at 888-896-688 immediately for a replacement. Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury. Whenservicing a generator,useonlyidenticalreplacementparts.followallappropriate instructions in this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury. Heart Pacemakers WARNING!PEOPLEWITHPACEMAKERSSHOULDCONSULTTHEIR PHYSICIAN(S) BEFORE USING THIS PRODUCT. ELECTROMAGNETIC FIELDS IN CLOSE PROXIMITY TO A HEART PACEMAKER COULD CAUSE INTERFERENCE TO OR FAILURE OF THE PACEMAKER. Installation Ensure installation meets all applicable safety, and local and national electrical codes. Have installation performed by a qualified, licensed electrician and building contractor. All electrical work, including the earth-ground connection, should be completed by a licensed electrician. Anyseparatefuelstorageorgeneratorsupplyfacilitymustbebuiltorinstalledinfullcompliance withallrelevantlocal,state,andfederalregulations.
General Precautions (cont d) Mechanical (cont d) Do not operate the generator with safety guards removed. While the generator is running, do not attempttoreacharoundthesafetyguardformaintenanceoranyotherreason. Keephands,arms,longhair,looseclothing,andjewelryawayfrommovingparts.Beawarethat when engine parts are moving fast they cannot be seen clearly. Keepaccessdoorsonenclosuresclosedandlockedwhenaccessisnotrequired. When working on or around the generator always wear protective clothing including ANSI approvedsafetygloves,safetyeyegoggles,andsafetyhat. Donotalteroradjustanypartofthegeneratorthatisassembledandsuppliedbythe manufacturer. Always follow and complete scheduled engine and generator maintenance. Chemicals Avoidcontactwithhotfuel,oil, exhaustfumes,andhotsolidsurfaces. Avoid body contact with fuels, oils, and lubricants used in the generator. If swallowed, seek medical treatment immediately. Do not induce vomiting if fuel is swallowed. For skin contact, immediately wash with soap and water. For eye contact, immediately flush eyes with clean water and seek medical attention. Noise Prolonged exposure to noise levels above 68 DBA is hazardous to hearing. Always wear ANSI approved ear protection when operating or working around the generator when it is running. 4 Battery To start generator with electric start you will need a battery (not included). You can use a 2v lawn tractor battery with the following specifications: The dimensions are Wx7.5 Dx5 Hx7 (including terminals). A rated cranking amperage of 200. Terminals are regular, not reversed. Note: Using a battery not designed for this unit may void warranty. Also this generator can also be started with the pull start. Photos below demonstrate battery plate attachment. 00W Generator Assembly Unpacking. Remove the generator and loose parts box from the carton. 2. Compare the accessory with the inventory list below. Loose Parts (Wheel kit and handle) Check all loose parts against the following list. Contact your dealer toll free at 888.896.688 if any of the loose parts shown are not included with your generator Hardware Check: Your Hardware Kit should include: ) Two Handles with bolts, nuts, pin with chain and brackets 2) One axle shaft with bolts and nuts ) Two washers 4) Two cotter pins 5) One generator leg with bolts and nuts 6) Two wheels 4 Put the battery on the frame, have the battery assembled with the provided accessories as shown. 5 6 2 5 6
Operation Choke lever Control Panel Handle Battery Oil plug Air filter Recoil Start NOTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING THE CONTROLS MENTIONED BELOW. CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE FILLED WITH OIL OF A HIGH QUALITY SAE 0W-0 GRADE ENGINE OIL. TODOSO,UNSCREWANDREMOVETHEENGINE SOILDIPSTICKLOCATED AT THE BOTTOM OF THE ENGINE CRANKCASE. FILL THE ENGINE S CRANKCASE UNTIL THE OIL LEVEL IS LEVEL WITH THE UPPER MARKED LINE ON THE DIPSTICK. THEN SCREW THE DIPSTICK BACK INTO THE OIL FILL HOLE. Before Starting the Generator
Operation (cont d) Powering2VoltDCtoolsandEquipment:.Priortopoweringtoolsandequipment,makesurethegenerator sratedvoltage,andamperage capacity(2v DC)isadequatetosupplyallelectricalloadsthattheunitwillpower.Ifpowering exceeds the generator s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator. 2.Connectthepowercordof a 2VDCpoweredtoolorequipmenttotheDCTerminals. CAUTION:MAKESURETOCONNECTTHEPOSITIVE(+)LEADOFTHE POWERCORDTOTHEPOSITIVE(+)TERMINALONTHEGENERATOR, ANDCONNECTTHENEGATIVE (-)LEADOFTHEPOWERCORDTOTHE NEGATIVE (-)TERMINALONTHEGENERATOR. THE 2V DC IS FOR BATTERY CHARGING ONLY. 2 22 Inspection, Cleaning, and Maintenance WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH (2) IS IN ITS OFF POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE. AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS, MAINTENANCE, OR CLEANING. 2
Maintenance Guide Before each use, inspect the generator. Check for: Periodic maintenance and adjustment is necessary to keep the generator in good operating condition. WARNING! Exhaust gas contains poisonous carbon monoxide. Shut off the engine before performing any maintenance. If the engine must be run, make sure the areas is well ventilated. - Loose screws - Misaligned or binding moving parts - Cracked or broken parts - Damaged electrical wiring - Anyotherconditionthatmayaffectsafeoperation. If an engine problem occurs, have it checked by a qualified service technician before further use. Do not use damaged equipment. Before each use, make sure the engine s oil and gas levels are adequate. If necessary, fill the crankcase until the oil level is even with the oil hill hole and/or fill the fuel tank. Before each use, remove all debris with a soft brush, rag, or vacuum. Lubricate all moving parts using a premium quality, lightweight machine oil. Every 50 hours of use, drain the old engine oil and replace with a high a high quality SAE 0W-0 grade engine oil. Every 00 hours of use, have a qualified, certified technician perform thorough maintenance on the generator and engine. Forlongtermstorage,eitherdrainfuelinto suitable container or add a fuel preservative/ stabilizer(notincluded)topreventfuel breakdown. Upper Level 25 27
Installation NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE GENERATOR SRATEDVOLTAGE,WATTAGEANDAMPERAGE CAPACITYIS ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNIT WILL POWER. IF POWERING EXCEEDS THE GENERATOR S CAPACITY, IT MAY BE NECESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT FOR CONNECTION TO A SEPARATE GENERATOR. Electricalandotherpermitsmayberequiredfortheinstallationofemergencypowersystems. Investigate your local building and electrical codes before installing this unit. Installation must be completed by licensed contractors. WARNING! THE GENERATOR WEIGHS APPROXIMATELY 00 POUNDS. USE CARE AND THE PROPER LIFTING OR HOISTING EQUIPMENT WHEN MOVING ITTOTHEINSTALLATIONLOCATION.ALWAYSCONNECTHOISTLINESTO THE FRAME OF THE GENERATOR. General Location Makesuretolocateandinstallthegeneratoroutdoorswherecoolingairisreadilyavailable. Installthegeneratorsothattheairinletsandoutletsarenotblockedbyobstructionssuchas bushes,trees,orsnowdrifts.locatingitinthepathofheavywindsorsnowdriftsmayrequire the placement of a barrier for protection. In normal weather conditions, the air vent should face the prevailing wind direction. Install the generator on a concrete slab or other area where rain drainage or flood waters can not reach it. Generator placement should allow four feet of access to all sides for maintenance. Placethegeneratorascloseaspossibletotheelectricaltoolsandequipmentbeingpoweredto reduce the length of extension cords. 29 Jiangsu Jiangdong Group Co., Ltd. JDG-NRSI-0-4 2/2/2009 2/2/2009 AJDGS.4202GA 20V/240 AC @ 66.7/.A 60Hz 8,000 WATTS 0,000 WATTS () 20/240V AC twist-lock outlet 77 hours(approx.) @ /2 load 220 lbs. 2
Cylinder head system assy. PARTS LISTING ( 4 Cylinder barrel Crankcase cover system assy. B APG090-B-0-JD FLANGE BOLT APG090-C-0-JD DUCT COVER APG090-B-02-JD OIL LEVEL SWITCH ASSY APG090-C-02-JD FLANGE BOLT (M8 X 5) APG090-B-0-JD O-RING APG090-C-0-JD OIL SCALE APG090-B-04-JD FLANGE NUT (MIO) APG090-C-04-JD OIL SCALE SEAL APG090-B-05-JD CRANK CASE APG090-C-05-JD OIL SEAL( 5 52 8) APG090-B-06-JD BALL BEARING (6207) APG090-C-06-JD FLANGE BOLT (M8X5) APG090-B-07-JD WASHER( 8. 7 ) APG090-C-07-JD CRANKCASE COVER APG090-B-08-JD LOCK PIN (0 mm) APG090-C-08-JD SLIDER SHAFT APG090-B-09-JD GOVERNOR ARM SHAFT APG090-C-09-JD GOVERNOR GEAR APG090-B-0-JD OIL SEAL ( 8 4 5) APG090-C-0-JD GOVERNOR GEAR WASHER (6 mm) APG090-B--JD DRAIN PLUG WASHER (2mm) APG090-C--JD SLIDER WASHER (6 mm) APG090-B-2-JD DRAIN PLUG BOLT APG090-C-2-JD GOVERNOR SLIDER APG090-B--JD OIL SEAL ( 5 52 8) APG090-C--JD BALL BEARING (6202) APG090-B-4-JD OIL PROTECTOR APG090-C-4-JD BALL BEARING (6207) APG090-C-5-JD CRANKCASE COVER PAD APG090-C-6-JD DOWEL PIN (8X2) 5 6
Crankshaft system assy. Piston and connecting rod system assy. APG090-D-0-JD CRANKSHAFT COMP APG090-E-0-JD COMPRESSION RING A APG090-D-02-JD BALANCER WEIGHT APG090-E-02-JD COMPRESSION RING B APG090-E-0-JD OIL RING A APG090-E-04-JD OIL RING B APG090-E-05-JD PISTON PIN CLIP (20 mm) APG090-E-06-JD PISTON APG090-E-07-JD PISTON PIN APG090-E-08-JD CONNECTING ROD APG090-E-09-JD CONNECTING COVER APG090-E-0-JD CONNECTING ROD BOLT 7 8 Recoil starter system assy. Recoil starter system assy. G APG090-F-0-JD PIVOT ADJUSTING NUT APGG000-G-0-JD RECOIL STARTER ASSY APG090-F-02-JD ROCKER ARM PIVOT APG090-G-02-JD SETTING SCREW APG090-F-0-JD ROCKER ARM APG090-G-0-JD SPRING RETAINER APG090-F-04-JD PIVOT BOLT (M8) APG090-G-04-JD PLATEN SPRING APG090-F-05-JD PUSH ROD GUIDE PLATE APG090-G-05-JD STARTER RATCHET APG090-F-06-JD ROD PUSH APG090-G-06-JD RETURN SPRING APG090-F-07-JD VALVE LIFTER APG090-G-07-JD RECOIL STARTER REEL APG090-F-08-JD CAMSHAFT APG090-G-08-JD RECOIL STARTER SPRING APG090-F-09-JD VALVE ROTATOR APGG0000-G-09-JD RECOIL STARTER CASE COMP APG090-F-0-JD EX. VALVE SPRING RETAINER APG090-G-0-JD RECOIL STARTER ROPE APG090-F--JD VALVE SPRING APG090-G--JD STARTER KNOB APG090-F-2-JD VALVE SPRING SEAT APG090-G-2-JD FLANGE BOLT (M6X8) APG090-F--JD IN. VALVE SPRING RETAINER APG090-F-4-JD IN. VALVE APG090-F-5-JD EX. VALVE 9 40
Fan cover system assy. Carburetor system assy. 4 H APG090-H-0-JD SHROUD APG090-I-0-JD TUBE CLIP APG090-H-02-JD FLANGE BOLT (M6 X 4) APG090-I-02-JD TUBE A APGG0000-H-0-JD FAN COVER COMP APG090-I-0-JD TUBE B APG090-H-04-JD WIRE HARNESS CLIP APG090-I-04-JD WIPE HARNESS CLIP APG090-I-05-JD DASHPOT CHECK VALVE APG090-I-06-JD MANUAL CHOKE STAY ASSY APG090-I-07-JD CARBURETOR IRON GASKET APG090-I-08-JD CARBURETOR ASSY APG090-I-09-JD CARBURETOR PAPER GASKET APG090-I-0-JD CARBURETOR INSULATING PLATE APG090-I--JD INTAKE PIPE GASKET 4 42 Flywheel system Assy. Ignition System Assy. 5 4 2 8 7 8 9 APG090-J-0-JD FLYWHEEL APG090-K-0-JD SPARK PLUG CAP ASSY APG090-J-02-JD SPECIAL WOODRUFF KEY APG090-K-02-JD IGNITION COIL ASSY APG090-J-0-JD COOLING FAN APG090-K-0-JD STOP SWITCH CORD APG090-J-04-JD STARTER PULLEY APG090-K-04-JD STOP SWITCH CORD HOLDER APG090-J-05-JD FLYWHEEL NUT (M6) APG090-K-05-JD FLANGE BOLT (M6 X 25) APG090-K-06-JD CORD GROMMENT APG090-K-07-JD CHARGE COIL ASSY APG090-K-08-JD FLANGE BOLT (M6 X 40) APG090-K-09-JD CORD CLAMPER APG090-K-0-JD FLANGE BOLT (M6X20) 4 44
Starter motor System assy. Control System Assy. L M APG090-0-JD STARTER MOTOR APG090-M-0-JD CONTROL ASSY APG090-02-JD SOLENOID APG090-M-02-JD CONTROL BASE COMP APG090-0-JD FLANGE BOLT (M8 5) APG090-M-0-JD CONTROL ADJUSTING APG090-M-04-JD PAN SCREW (M5 X 4) APG090-M-05-JD FLANGE BOLT (M6 X 4) APG090-M-06-JD GOVERNOR SPRING APG090-M-07-JD THROTTLE RETURN SPRING APG090-M-08-JD GOVERNOR ROD APG090-M-09-JD FLANGE NUT (M6) APG090-M-0-JD GOVERNOR ARM BOLT (M6) APG090-M--JD GOVERNOR ARM 45 46 Muffler System Assy. Air cleaner 4 APG090-N-0-JD FLANGE BOLT (M8 X 6) APG090-O-0-JD AIR CLEANER COVER COMP O APG090-N-02-JD FLANGE BOLT (M6 X 2) APG090-O-02-JD AIR CLEANER ELEMENT APG090-N-0-JD MUFFLER STAY COMP APG090-O-0-JD FLANGE NUT (M5) APG090-N-04-JD APG090-N-05-JD APG090-N-06-JD APG090-N-07-JD APG090-N-08-JD MUFFLER PROTECTOR SEAL MUFFLER SIDE PROTECTOR MUFF. INNER PROTECTOR COMP MUFFLER COMP MUFF. OUTER PROTECTOR COMP APG090-O-04-JD APG090-O-05-JD APG090-O-06-JD APG090-O-07-JD AIR CLEANER SEPARATOR AIR CLEANER SEAL AIR CLEANER CASE COMP GASKET APG090-N-09-JD EX. PIPE GASKET APG090-N-0-JD EX PIPE COMP APG090-N--JD FLANGE BOLT (M8 X 25) APG090-N-2-JD FLANGE NUT (M8) 48
Fuel tank system assy. Control box assy. 4 0 2 P APGG0000-P-0-JD APGG0000-P-02-JD APGG0000-P-0-JD APGG0000-P-04-JD APGG0000-P-05-JD APGG0000-P-06-JD APGG0000-P-07-JD APGG0000-P-08-JD APGG0000-P-09-JD APGG0000-P-0-JD APGG0000-P--JD FUEL FILLER CAP COMP FUEL FILTER FUEL TANK COMP FUEL METER ASSY FLAT SCREW FLANGE BOLT AIR DUCT WASHER TANK CUSHION WASHER TANK CUSHION RUBBER FUEL VALVE TUBE CLIP 6 2 5 5 7 8 9 APGG0000-Q-0-JD CONTROL PANEL COMP APGG0000-Q-02-JD ENGINE SWITCH ASSY APGG0000-Q-0-JD DC 2V OUTPUT APGG0000-Q-04-JD HOURS METER APGG0000-Q-05-JD 20V RECEPTACLE(Ru-22) APGG0000-Q-06-JD CIRCUIT BREAKER APGG0000-Q-07-JD 20V RECEPTACLE(L5-0) Q APGG0000-P-2-JD FUEL TUBE APGG0000-Q-08-JD 240V RECEPTACLE(L4-0) APGG0000-Q-09-JD EARTH TERMINAL SET APGG0000-Q-0-JD APGG0000-Q--JD APGG0000-Q-2-JD APGG0000-Q--JD CONTROL PANEL CASE CIRCUIT BREAKER CIRCUIT BREAKER LAMP 50 Frame Comp assy. Generator 2 4 2 6 5 5 8 7 0 9 S R APG090-S-0-JD APG090-S-02-JD APG090-S-0-JD STATOR COVER STATOR ASSY COOLING FAN APGG0000-R-0-JD BOLT APG090-S-04-JD BRUSH ASSY APGG0000-R-02-JD REAR COVER APG090-S-05-JD TAPPING SCREW APGG0000-R-0-JD NUT APG090-S-06-JD GENERATOR STAY APGG0000-R-04-JD FLANGE NUT APG090-S-07-JD FLANGE BOLT (M6X97) APGG0000-R-05-JD FLANGE BOLT APG090-S-08-JD AUTO VOLTAGE REG. ASSY APGG0000-R-06-JD MUFFLER SUPPORTER(UPPER) APGG0000-S-09-JD GENERATOR COVER APGG0000-R-07-JD MUFFLER SUPPORTER(NETHER) APG090-S-0-JD FLANGE BOLT APGG0000-R-08-JD BOLT APG090-S--JD ROTOR COMP APGG0000-R-09-JD NUT APG090-S-2-JD BEARING ASSY APGG0000-R-0-JD GENERATOR FRAME APG090-S--JD PLAIN WASHER APGG0000-R--JD CONTROL PANEL BOX APG090-S-4-JD FLANGE BOLT (M0X28) APGG0000-R-2-JD FRONT COVER APG090-S-5-JD FLANGE BOLT (M5X22) APGG0000-R--JD SCREW 52
Generator APG090-S-6-JD HEX.BOLT (M5 X 20) APG090-S-7-JD VOLT CHANGE TERMINAL BR-AC-W APG090-S-8-JD PLAIN WASHER (5mm) APG090-S-9-JD HEX. NUT (M5) APG090-S-20-JD SPRING WASHER (5mm) Wheel and hand assy. 4 4 7 7 6 4 2 6 6 2 5 5 2 6 4 4 5 7 7 4 6 6 2 9 9 9 9 0 8 8 APGG0000-T-0-JD PIN SPLIT APGG0000-T-02-JD WSHER PLAIN APGG0000-T-0-JD WHEEL APGG0000-T-04-JD BAFFLE APGG0000-T-05-JD SHAFT APGG0000-T-06-JD FLANGE BOLT (M6X 5) APGG0000-T-07-JD FLANGE NUT (M6) APGG0000-T-08-JD RUBBER BOLT APGG0000-T-09-JD FLANGE NUT APGG0000-T-0-JD STANDER APGG0000-T--JD FLANGE BOLT (M6X 6) APGG0000-T-2-JD NUT APGG0000-T--JD HANDLE APGG0000-T-4-JD BOLT APGG0000-T-5-JD BRACKET WITH LOCK PIN APGG0000-T-6-JD FLANGE BOLT T 5 54 Distributed by: ALL-POWER AMERICA 70 S.Epperson Dr. City Of Industry,CA9748 www.allpoweramerica.com