Contents Contents 1. Scissor assembly... 2-3 2. Thread guide and eccentric drive... 2-5 3. Tucker plate assembly... 2-7 4. Bobbin table with setting elements... 2-9 5. Secondary shaft with ejection elements... 2-11 6. Main drive... 2-13 7. Spindle shaft... 2-15 8. Housing and covers... 2-17 9. Control system... 2-19 10. Pneumatic system and electrical connections... 2-19 11. Bobbin holders and thread tree unit... 2-21 Item numbers printed in bold indicate subassemblies with multiple components.. 2007/07 Copyright Casati Carlo AG 2-
2007/07 Copyright Casati Carlo AG 2-2 107046 101252 102003 401087 103053 108184 3081 3360 4251 4250 101205 203030 103008 4207 103008 4204 107047 204040 204029 204025 201010 4208 101062 401063 107002 401092 401094 401093 401088 101028 101216 101028 3077 3310 202017 4422 4423 107048 101079 204039 4203 4202 4201 204021 202016 204030 101027 101028 401095 203028 204024 101019 202017 204037 101093 204027 4205 107003 101030 302020 4206 Scissor assembly
1. Scissor Item No. Designation Including Pcs 4250 Scissor assembly complete left 1 4251 Scissor assembly complete right 1 3310 Scissor cylinder complete 4 3360 Sliding sleeve complete 1x101205 2 4422 Initiator scissors left 1 4423 Initiator scissors right 1 401088 Knife head complete 1x401092/1x401093/1x401094/2x401095/1x107002/1x108184 4 3077 Cylinder support for scissors 4 3081 Arbor 2 4201 Scissor cup special 2 4202 Scissor support 2 4203 Bobbin slider 2 4204 Cylinder plate 2 4205 Suction device holder 2 4206 Bobbin stop 2 4207 Thread clamp 2 4208 Adjusting ring 2 101019 Screw 4 101027 Screw 4 101028 Screw 10 101030 Screw 2 101062 Thread plug 2 101079 Screw 4 101093 Screw 4 101205 Thread plug 2 101216 Screw 8 101252 Screw 2 102003 Hexagonal screw 2 103008 Nut 4 103053 Lock nut 4 107046 Washer 2 107047 Washer 4 107048 Washer 4 108184 Cotter 4 201010 Suction 2 202016 Finger valve 2 202017 Butterfly valve 4 203028 Cylinder 2 203030 Cylinder 2 204021 Distributor 4 204024 Elbow union 4 204025 Elbow union 2 204027 Straight connector 4 204029 Straight connector 2 204030 PU-tubing Ø 4 mm Specify length 204037 Distributor 2 204039 Elbow union 2 204040 PU-tubing Ø 8 mm Specify length Scissor assembly 302020 Slide bearing 2 401063 Fibre catch bag 2 401092 Spring 4 401093 Bolt 4 401094 Knife support 4 401095 Knife 8 401087 Guide angle plate 4 2007/07 Copyright Casati Carlo AG 2-
Thread guide and eccenter 3050 1 107 4504 308003 4505 4008 1113 1514 3221 1513 4506 101077 4116 101069 101277 4507 3306 101 198 3307 3305 3142 101 169 107043 107043 204021 101030 203025 101 189 103037 108482 3269 4508 101205 3142 101277 3042 108205 31 17 4093 3264 3045 204037 204030 4006 4509 101093 101091 101093 2- Copyright Casati Carlo AG 2007/07
Thread guide and eccenter 2 Thread guide and eccenter Item No. Designation Including Pcs 3305 Thread guide articulated lever 2x3142/1x3269/1x101189/1x103037/1x101277/1x108482 2 3306 Thread guide complete 2x101198/1x101169 2 3307 Thread guide lever set (pair) 1x3305/1x3306/1x3042/1x108205/2x107043/1x3117/1x3264/1x3045 2 4504 Eccentric drive connecting rod set 1x4505/1x1107 1 4505 Connecting rod complete 1x4008/1x1113/1x308003/1x101077/1x4506 1 4506 Rocker bearing complete 1 4507 Pin lever complete 1x101277/1x101069 1 4508 Set collar for thread guide sup. compl. 1x101205 incl. ball bearing 2 4509 Thread guide support complete 1x4508/1x4006 2 1107 Eccenter 1 1113 Cover 1 1514 Thread guide 2 3042 Thread guide axel 2 3045 Spring setting ring 2 3050 Setting screw for eccentric drive 1 3117 Spring for axel 2 3142 Slide bearing 4 3221 Ceramic-thread guide (right side) 2 3264 Protective jack for 3117 2 3269 Plate spring 2 4006 Thread guide support 2 4008 Connecting rod 1 4093 Tube for thread guide drive 1 4116 Bolt 1 101030 Screw 1 101069 Thread plug 1 101077 Screw 1 101091 Screw 1 101093 Screw 3 101169 Screw 2 101189 Thread plug 2 101198 Thread plug 4 101205 Thread plug 2 101277 Screw 3 103037 Nut 2 107043 Spacer 4 108205 Taper pin 2 108482 Dowel pin 2 203025 Pneumatic cylinder 2 204021 Distributor 3 204030 PU-tubing Ø 4 mm Specify length 204037 Distributor 2 308003 Ball bearing 1 Anti-clockwise machines only 1513 Thread guide 2 2007/07 Copyright Casati Carlo AG 2-
2007/07 Copyright Casati Carlo AG 2- Tucker plate kinematics 101304 101304 3083 307005 3368 101119 108155 103012 103010 101205 101189 108150 108150 4059 4511 4510 103012 101095 107047 108155 101150 1411 1407 3045 3370 103006 3082 101095 108205 111001 107047 4513 101095 107047 101095 107047 103006 103006 101193 105201 101150 1411 3045 1407 3371 108205 108205 101205 3362 101205 3362 101193 101150 1411 1407 3045 3370 103006 108416 108416 101193 4512 111001 4512 4510 4511 103010 101205 101189 101095 107047 111001
Tucker plate kinematics 3. Tucker plate kinematics Item No. Designation Including Pcs 3362 Setting rings complete 1x101205 3 3368 Roller lever complete 1x101119 1 3370 Tucker plate complete 1x101193/1x103006 2 4510 Rocker bearing lever complete 1x108150/1x101095/1x107047 2 4511 Undertucker-adjustment lever 1x103010/1x101189/1x101205 2 4512 Undertucking lever complete 1x101304/1x111001/1x101095/1x107047/1x108205 2 1407 Tucker plate spring 2 1411 Undertucker 2 3045 Spring setting ring 2 3082 Undertucker lever left 1 3083 Undertucker lever right 1 4059 Undertucker spacer 1 101095 Screw 4 101150 Screw 4 101193 Thread plug 2 101119 Thread plug 1 101189 Thread plug 2 101205 Thread plug 5 101304 Head shoulder screw 2 103006 Nut 2 103010 Nut 2 103012 Nut 2 107047 Washer 4 108150 Ball pivot 2 108155 Ball socket 2 108205 Taper pin 2 108416 Dowel pin 2 111001 Screw 2 307005 Inner ring 1 Anti-clockwise machines only 4513 Undertucker lever complete left 1x101304/1x111001/1x101095/1x107047/1x108205 2 3371 Tucker plate complete left 1x103006/1x101193 2 105201 Screw 2 2007/07 Copyright Casati Carlo AG 2-
Bobbin table with setting elements 120000 4515 101019 3373 3374 4077 101068 101090 302026 4514 4516 4111 101077 4103 4109 101159 4122 4520 4077 3281 4518 302025 101066 4517 101067 3282 103008 4121 3281 3073 4074 3084 103008 3282 3084 101170 4410 107048 101079 101072 101073 101030 4108 3376 307003 3238 (Option) 3077 103053 107051 103038 3321 202013 2- Copyright Casati Carlo AG 2007/07
Bobbin table with setting elements 4. Bobbin table with setting elements Item No. Designation Including Pcs 3321 Key-vent cylinder complete 1x103038/1x103053/1x107051 1 3373 Vent lever for left key complete 1x101019 1 3374 Vent lever for right key complete 1x3281 1 3376 Key lever complete 1x101072 2 4410 Monitoring initiator 1 4514 Setting knob complete 1x101068 2 4515 Setting knob complete 1x101068 2 4516 Support for setting knob complete 4x302026 2 4517 Support for shafts 1x302025 2 4518 Key lever adjustment complete 1x101066 2 4520 Clamp for lifting lever 1x3281/1x101077 1 3073 Vent lever link 1 3077 Bracket 1 3084 Bobbin table lever shaft 2 3238 Slide rails (optional) 2 3281 Ball pivot 2 3282 Ball socket 2 4074 Key lever guide 2 4077 Spacer 2 4103 Key lever shaft 2 4108 Bracket for initiator 1 4109 Feed spindle 2 4111 Clamping nut 2 4121 Draw spring 2 4122 Sigma cover 1 101019 Screw 1 101030 Screw 2 101066 Thread plug 2 101067 Screw 2 101068 Thread plug 4 101072 Screw 2 101073 Screw 2 101077 Screw 1 101079 Screw 2 101090 Screw 2 101159 Screw 1 101170 Screw 2 103008 Nut 2 103038 Nut 1 103053 Nut 1 107048 Washer 2 107051 Serrated lock washer 1 120000 Washer 1 202013 Control valve 1 302025 Slide bearing 2 302026 Slide bearing 8 307003 Roller key 2 2007/07 Copyright Casati Carlo AG 2-
Secondary shaft with ejection elements 101090 3055 (3210) 101062 4521 207029 109026 4522 207002 302023 4523 202013 4035 107048 101081 4033 4424 4426 4425 4427 207031 Magnet 4034 103051 207002 4032 204024 109026 107237 101005 204021 204027 204024 202009 204037 3385 101079 101200 4529 107059 302027 101066 101205 101205 4525 4525 101205 3470 101093 4527 101121 4528 4415 101012 101205 101205 4525 3314 101205 4524 4526 101093 302027 101065 101079 202012 4062 4403 101065 202012 2-10 Copyright Casati Carlo AG 2007/07
Secondary shaft with ejection elements 5. Secondary shaft with ejection elements Item No. Designation Including Pcs 3314 Cam of secondary shaft-scissor 1 3385 Regulation cam for Sigma sec. shaft 1 3470 Regulation cam for sec. shaft compl. 1x101205 1 4403 Secondary shaft motor complete 1 4415 Initiator secondary shaft 1 4424 Sensor L1 1 4425 Sensor L2 1 4426 Sensor R1 1 4427 Sensor R2 1 4521 Ejector head complete 1x101062/1x101090 2 4522 Cylinder head complete 1x302023/1x207029 2 4523 Ejector head complete 1x4522/2x207002/1x4035/1x4033/1x207031/1x4034/1x103051/ 1x4032/1x204027/4x109026/1x202013 2 4524 Coupling cam 1x101205 1 4525 Ejection cam 1x101205 3 4526 Secondary shaft flange complete 1x302027 1 4527 Regulation cam complete 1x101121 1 4528 Secondary shaft complete 1x101066 1 4529 Motor flange complete 1x302027 1 3055 Ejector bolts Ø 4 2 3210 Ejector bolts Ø 3.5 2 4032 Cylinder cover Ø 32 2 4033 Cylinder shaft Ø 32 2 4034 Cylinder spacer 2 4035 Cylinder tubing Ø 32 2 4062 Initiator-valve bracket 1 101005 Screw 2 101012 Screw 2 101062 Thread plug 2 101065 Screw 4 101066 Thread plug 1 101079 Screw 6 101081 Screw 4 101090 Screw 2 101093 Screw 4 101121 Thread plug 1 101200 Thread plug 1 101205 Thread plug 6 103051 Nut 2 107048 Washer 4 107059 Washer 1 107237 Washer 2 109026 Screw 8 202009 5/2 valve 1 202012 Roller lever valve 6 202013 Control valve 2 302023 Slide bearing 2 302027 Slide bearing 2 204021 Distributor 1 204024 Elbow union 4 204027 Straight connector 2 204037 Distributor 2 207002 O-ring 4 207029 Rod gasket 2 2007/07 Copyright Casati Carlo AG 2-11
Main drive 230 V 101099 107047 4530 101079 101000 101059 4531 4532 101000 4531 101144 101136 4533 4431 4432 3253 4534 101206 4417 4418 3108 101090 106156 101090 3109 101090 2-12 Copyright Casati Carlo AG 2007/07
Main drive 230 V 6. Main drive 230 V Item No. Designation Including Pcs 4417 Motor cable complete 1 4431 E-motor for clockwise machine 1x4417 1 4530 Main shaft complete 1x101099/1x107047 1 4531 Main bearing flange with bearing 1x101000 2 4532 Precision gear complete 1x101059 1 4533 Belt pulley 1x101136 1 4534 Motor belt pulley 50 Hz 1x101206 1 3108 Motor base plate 1 3109 Motor support plate 1 3253 Belt 50 Hz 1 101000 Thread plug 2 101059 Thread plug 1 101079 Screw 3 101090 Screw 8 101099 Screw 1 101136 Thread plug 1 101144 Screw 3 101206 Thread plug 1 106156 Spacer 4 107047 Washer 1 Anti-clockwise machines only 4418 Motor cable complete 1 4432 E-Motor for anti-clockwise machine 1x4418 1 2007/07 Copyright Casati Carlo AG 2-13
Spindle shaft 1335 1377 1378 1374 1381 S2 S1 D 3063 (3064) 101062 101059 3393 101079 101066 107048 4536 303029 4018 107120 4537 1329 4025 4538 4540 107135 4027 303003 107135 303029 101305 4536 4026 107048 101079 107046 101305 101305 4539 204024 204037 101030 2-14 Copyright Casati Carlo AG 2007/07
Spindle shaft 7. Spindle shaft Item No. Designation Including Pcs 3393 Grip head complete 1x101059/1x101062 2 4536 Bearing flange complete 1x303029 4 4537 Coupling claw complete 1x101066 2 4538 Coupling gear complete 2x303003/2x107135 2 4539 Coupling cylinder 1x204024 2 4540 Spindle shaft complete 2x4536/1x4537/1x1329/1x4025/1x4538/2x107120/1x4018 2 1329 Spring for spindle shaft coupling 2 3063 Collet Ø 4 mm 2 3064 Collet Ø 3.5 mm 2 4018 Spindle shaft 2 4025 Coupling cone 2 4026 Rocker 2 4027 Coupling weights 2 101030 Screw 8 101059 Thread plug 2 101062 Thread plug 2 101066 Thread plug 2 101079 Screw 8 101305 Head shoulder screw 6 107046 Washer 2 107048 Washer 8 107135 Bore snap ring 4 107120 Shaft snap ring 4 204024 Elbow union 2 204037 Distributor 1 303003 Ball bearing 4 303029 Ball bearing 4 Item No. Spindle Designation: Ø mm S1 S2 1335 Square spindle 3.5 2.4 2.0 2 1374 Round spindle 3.5 2.5 2.1 2 1377 Hexagonal spindle 3.5 2.9 2.4 2 1378 Hexagonal spindle 4.0 3.5 3.0 2 1381 Square spindle 4.0 3.0 2.5 2 2007/07 Copyright Casati Carlo AG 2-15
Housing and covers 4113 101170 101170 101073 508064 4541 101081 101073 302020 508062 4503 101081 302015 302024 302017 4005 302024 4502 302020 4005 302020 302024 101079 101172 302024 101073 508065 302020 302015 4124 302017 302015 302020 101079 302020 101171 302020 302015 302020 101091 4001 101166 4004 101170 101166 401081 3202 101090 2-16 Copyright Casati Carlo AG 2007/07
Housing and covers 8. Housing and covers Item No. Designation Including Pcs 4502 Front gear plate complete 2x302015/8x302020/2x302024 1 4503 Rear gear plate complete 2x302015/2x302017/4x302020/2x302024 1 4541 Cable plate complete 1 3202 Guard plate 1 4001 Base plate 1 4004 Machine base 4 4005 Gear spacer 2 4113 Machine hood 1 4124 Cable channel 1 101073 Screw 4 101079 Screw 2 101081 Screw 2 101090 Screw 2 101091 Screw 1 101166 Head shoulder screw 4 101170 Screw 6 101171 Screw 4 101172 Screw 2 302015 Slide bearing 4 302017 Slide bearing 2 302020 Slide bearing 12 302024 Slide bearing 4 401081 Rubber suction cup 4 508062 Cable clamp 1 508064 Cable clamp 1 508065 Cable clamp 1 2007/07 Copyright Casati Carlo AG 2-17
Control system 230 V Pneumatic and electrical connections 509189 509187 4438 4437 101070 107050 106157 107027 106157 4078 4115 101090 105181 4443 4127 4444 503189 4436 4440 509188 4441 4439 204038 101030 4126 4442 204037 3251 201009 201007 4414 4125 207021 204031 204022 204033 2-18 Copyright Casati Carlo AG 2007/07
Control system 230 V Pneumatic and electrical connections 9. Control system 230 V Item No. Designation Including Pcs 4436 Control system complete 1x4439/1x4440/1x4441/1x4442/1x4443/1x4444/1x4125/1x4126/ 1x4127/2x509188 1 4437 Splice print complete 1x4438/1x4078/1x4115/2x105181/5x107027/5x106157/5x107050/ 5x101070 1 4438 Splice print 1x509187/1x509189 1 4439 Frequency converter 1 4440 Plug with switch 1 4441 Fuse housing 1 4442 Power supply unit 1 4443 Control board 1 4444 Control cable with corrugated tube 1 4078 Support for electrical equipment 1 4115 Plug cover 1 4125 Table desk 1 4126 Flange 1 4127 Front plate 1 101070 Screw 5 101090 Screw 2 105181 Screw 2 106157 Spacer 5 107027 Washer 5 107050 Serrated lock washer 5 503189 Plug 1 509187 Fuse 1 509188 Fuses 2 509189 Fuse holder 1 10. Pneumatic and electrical connections Item No. Designation Including Pcs 4414 Push button switch cable 1 3251 Support for push button switch 1 101030 Screw 2 201007 Push button switch 30 V 1 201009 Polyamide gasket 1 204022 T-distributor 1 204031 Nylon tubing Ø 8 mm Specify length 204033 Stopper 8 mm 1 204037 Distributor 1 204038 6-fold distributor 1 207021 O-ring 1 2007/07 Copyright Casati Carlo AG 2-19
Bobbin holder and thread tree unit 509184 505085 101067 107004 4416 4413 107053 103006 3274 101019 101077 3341 (Option) 103008 3346 107003 101013 101016 401075 401090 401100 107053 103011 3231 4101 401097 401099 401096 401098 3502 303002 101016 107003 505064 101010 4411 4412 505055 101100 401075 4542 3337 (Option) 107003 101026 101266 3359 101100 4069 401089 101277 4070 101098 107257 101251 3457 108265 4543 101251 2-20 Copyright Casati Carlo AG 2007/07
Bobbin holder and thread tree unit 11. Bobbin holder and thread tree unit Item No. Designation Including Pcs 3337 Oiling unit (optional) complete 1x101026/1x107003 2 3341 Thread defl. pulley (optional) compl. 2x3346/1x3274/2x101019/2x101013/2x103006/2x107003/2x103008 2 3346 Deflector pulley complete 2 3359 Bobbin holder complete 2 3457 Support for bobbin holder complete 1x108265 2 3502 Encoder wheel complete 1x303002 2 4411 Initiator cable left 1 4412 Initiator cable right 1 4413 Lamp cable 1 4416 Earthing cable 1 4542 Flange for thread guide 1x101100 1 4543 Clamping flange complete 1x101098 1 401090 Inet brake complete 2x401096/1x401097/1x401098/1x401099/1x401100/1x107053 1x103011 2 3231 Thread guide strap 2 3274 Bracket for deflector pulley 2 4069 Thread tree tubing 1 4070 Compensator support 1 4101 Thread guide plate 1 101010 Screw 4 101013 Screw 4 101016 Screw 4 101019 Screw 4 101026 Screw 2 101067 Screw 2 101077 Screw 3 101098 Screw 1 101100 Screw 2 101251 Screw 4 101266 Screw 2 101277 Screw 2 103006 Nut 4 103008 Nut 4 103011 Nut 2 107003 Washer 1 107004 Washer 1 107053 Serrated lock washer 1 107257 Serrated lock washer 2 108265 Pin 2 303002 Ball bearing 2 401075 Thread eyelet 8 401089 Compensator 2 401096 Ceramic disk 4 401097 Ceramic part with nose 2 401098 Knurled nut 2 401099 Presssure spring 2 401100 Support 2 505055 Initiator 2 505064 Clamping flange 2 509184 Signal lamp 1 505085 LED lamp 1 2007/07 Copyright Casati Carlo AG 2-21
2-22 Copyright Casati Carlo AG 2007/07